1992 - 2002 GM OBS Truck Front Door BENT Check Link Roller & Pinion Replacement (Chevy & GMC)

In this video we approach the repair of a bent door check roller pinion on a GM old body style (OBS) truck front door. The pinion, or pin, that check roller rides on can become bent after many years of use due to the force exerted by the door hinge spring. While aftermarket designs would require drilling out the hinge pin itself to replace this bent pinion and roller part, the original GM approach serviced the door check link roller and pinion separately. Without removing the door hinge, I'll show you my method to improvise with non-automotive hands tools in order to remove the bent parts, and then press in a replacement roller and pin assembly.
Note: This video contains a proceed at your own risk procedure for one step, due to tool improvisation to avoid door hinge removal or drilling. Use of common sense, personal protective equipment (PPE), and extreme caution are warranted should you decide to attempt it yourself.
The vehicle illustrated is a 1999 Chevrolet Suburban LT K1500, but the procedure and technique shown is applicable to any 1992 thru 2002 OBS GM truck GMT400 type such as the Chevrolet Silverado, GMC Sierra, Chevrolet Suburban, Chevrolet Cheyenne, Chevrolet Tahoe, GMC Suburban, or GMC Yukon. Fitment for model year 2000 is limited to Cadillac Escalade, and Chevrolet Tahoe Limited/Z71. The 3500HD for models years 2001 and 2002 would also be applicable for this repair video.
The eBay and Amazon search links below are paid links, for which I may be compensated and earn a commission, if you choose to buy the parts and tools shown in this video thru them:
GM 20262500 pinion (roller pin): ebay.us/wbq0nW and on amzn.to/3zHcnri
GM 25965626 (supersedes GM 15569426) check link roller: ebay.us/IsxKaf
GM 12540326 front side door upper body side hinge stop pin assembly (also includes both the pinion and check link roller mentioned above): ebay.us/OgC6ua or amzn.to/49udV8l
Door hinge spring compressor tool: ebay.us/K7ICUV and on amzn.to/3kZUkWd
And if I've saved you some $$ here, consider some coins for the coffee tip-jar! ko-fi.com/drshock
1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002
Chapters:
0:00 - Problem overview
1:32 - Door hinge spring removal
4:22 - GM part numbers
5:17 - Assembling the new parts
5:55 - Remove roller
8:44 - Remove bushing
10:00 - Remove pinion
12:18 - Inspect hinge pin
13:29 - Installing new roller / pin assembly
19:55 - Final inspection
20:46 - Reinstall door hinge spring
#drshock #obstruck #obstrucks
Disclaimer: DrShock, the alias for the human content creator for this KZbin channel, is not responsible for any damages, injuries, losses, or liabilities associated with any repairs, upgrades, or maintenance performed on yours, or any other, vehicle whatsoever. No warranty, express or implied, is made as to the accuracy or completeness of any information provided within this channel. Viewing and using the “as-is" information of this channel is totally at your own risk. Always wear personal protection equipment and follow appropriate vehicle manufacturer service manual guidelines with original manufacturer parts only when performing any repairs, upgrades, or maintenance upon any vehicle.

[@therealbarnekkid]

I just did one on my C1500 and changed the whole pin. I didn't know it could be done this way where just the tip and the roller is replaced. Thanks.

[@andrewk778]

Very interesting. I have never seen that done before. Thank you for sharing.

[@stebstebanesier6205]

I have a 99 Suburban and using this video as a guide, was able to change out my roller pins without a hitch, so thank you. I especially appreciate the attention to finish preservation, just because no one really ever sees the door hinges doesn't mean they shouldn't be well taken care of.

[@dickeyspaz3222]

This is a great tutorial but myself I have found that is is much easier and less hassle to remove the door completely and then replace the entire roller pin assembly as one piece P/N 12540326 and hinge retainer 15562610. Have you seen the custom roller pins supplied by Cunningham Machine ? They look really nice and easy to install. My '99 K1500 was just re-done both with all GM door hinge pins, bushings, springs and roller pins. Huge difference! When it comes time to re-do my 99 Tahoe I am going to give the Cunningham Machine parts a go. All these Dorman and other manufacturers are a means of last resort and always best to go with genuine GM or AC-Delco parts when available. Thanks again and supplying GM part numbers is almost as valuable as the repair tutorials themselves.

[@Salty_Knuckles]

Great videos. Detailed and exact.

[@paulos4322]

Bom trabalho. Me ajudou muito pois estou fazendo a troca do pino em minha S10 1998. Agradecimentos do Brasil.

[@MrRoy-rb1je]

Exceptional

[@perrydobson9464]

That was a good video very good directions

[@barrycowan1997]

Need to do the same soon

[@lesnielhernandez4118]

Man you're the goat for this video this saved my day!

[@mciver47]

Seems you like doing this the hard way. Mine, I just cut and punched out the whole assembly and drove a new pen with roller back in. About 15 mins.

[@gabelossusthe4th]

I was able to cut the staking on the top with a chisel. No drilling required

[@analogsignal]

i have a 2000 Jimmy that has that roller pin entirely missing. could i just get that bottom pin and roller part? i cant find any aftermarket roller pins that fit correctly.

[@alfredomendez5210]

Will this work on a 02 chevy s10?

[@Viking74256]

In trying to free the small pin from the larger pin, would heat or freezing it help in loosening it ?

[@DrShock]

Possibly, but you have alot of paint finish in this area that heat would permanently damage.

[@Legacy690]

I cant seem to fine the roller you have listed in your description, I can still find the pin on Amazon but not the roller. I have a 1993 silverado and my hinge roller is slightly bent.

[@DrShock]

That part has been discontinued since 2011 or so. It's not been offered by any aftermarket vendors afaik, so only something you'll be able to find NOS (new old stock). There is a link in the description with both the original and a later number to widen the search alert you could set up.

[@victort927]

Would These part work on a 2003 Chevy S-10 2.2 4 cylinder???

[@raultorres8970]

Can you please put the right link to the parts im not getting the rigth part from amazon or ebay thankyou

[@DrShock]

Thanks, I just checked and they are all working but the search has had alot of aftermarket noise from an unrelated part of the same number creep in. Tightened that search to just the GM truck part now. Let me know if its working for you now.

[@raultorres8970]

Dr shock i got it its the part that olso works for the camero thankyou so much the only video in KZbin to do the rigth way... i put away my Sawzall i was about to cut it like everyone else 🙂

[@joaquinsolis7071]

You can pry out the spring with a screw driver also.

[@STELLAR_QRU]

What kind of car shop would you have to go to to get this done? Just wondering

[@DrShock]

I'd say this kind of body work is something an independent privately owned small general repairs shop would handle. I wouldn't expect a shop focusing on engines and transmissions to want this sort of business. Nor would a tire and brake focused shop. Definitely make sure they have experience doing this first though.

[@mikeblaylock3085]

How do I replace the bottom one

[@DrShock]

The check link roller is only a part of the top hinge, there are no bottom check link rollers on the OBS model year trucks this video covers.

[@crystalblevins1196]

Is the door safe and functional without this mechanism? In other words…..could I just remove the bad roller and pin and be done?

[@jacobcallahan4780]

Yes the door will still work but it will just swing freely. It’s kind of a feature to keep from accidentally dinging the door. All you have to do is remove the spring and your set.

[@suburban3020]

Проще снять переднее крыло и не мучается, там доступа больше а так вся краска изцарапана!

[@DrShock]

Мы бы не согласились, что проще ;-) Но, как и во многих проектах, есть несколько способов. We would disagree which is easier ;-) But, as with many projects, there are several ways.