TIG Welding Aluminum Fabrication - Sheet Metal Forming - Round Hole to Rectangle Hole Transition

Learn how to TIG weld and build parts like these here:
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Welder settings
Material selection
Tools and Machinery used (with part numbers)
60+ short instructional videos
Lots of supplemental text when necessary.
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Buy fun "weld-it-yourself" kits here: artisan-alloys...

[@Lockbar]

I've been tig welding professionally for 45 years (back in days when everybody still called it heli-arc). This guy is a REAL fabricator.

[@bradleypumba]

Good to know that he is doing it legit lol

[@moorwaldent4233]

What a genius!!

[@drd1924]

LOL. some people still call it HELI-ARC....Hey you do HeliArc? I turn those people away immediately

[@beerustheblack2846]

@@drd1924 ironic considering plenty of us run helium mixes...

[@williamstones1773]

Best workmanship I have seen in a long time. A real joy to watch, thank you for not adding shit music.

[@smokysantana]

William Stones amen about the music

[@SurferSurfer-ip4rf]

Like how you let the video do the instruction. And as has already been stated.... thanks for not adding crappy overlay music.

[@justinervin2581]

Right on alot of people add music and cant even hear or learn whats going on.

[@Golgi-Gyges]

I agree

[@beamrider00]

I'm not a metalworker of any sort, nor a welder, etc. This might be something any competent worker can accomplish, but to me, this is just pure friggin magic. Just beautiful, artistry in motion.

[@williampape1085]

I've been a toolmaker for 40 something years and appreciate his workmanship. I have made similar parts but his skills are still way better than what I can do. Good work. I can't weld like that!

[@GarageofHope]

While I'll never make THIS part, I learn so much about thinking through a project and different ways of fabbing things by watching these. Those ideas ABSOLUTELY get applied to other projects. Thank you so much for sharing your work!

[@thigson189]

As a twenty plus year fabricator of sheet metal (ferrous and non ferrous) and heavy plate up to 6" thick (industrial ventilation, conveyors, food grade pipping and hoppers, ship building and ASME Coded Pressure Vessels), it's always a pleasure to watch a craftsman. Very well done and great looking beads. Welding Aluminum is rapidly becoming a lost art.

[@jamothegreat6052]

I agree!

[@MadEvo606]

There aren't many 15 minute videos on youtube that I have watched from start to end without skipping a second but this is one of them, simply amazing!

[@jamalbadhafari2634]

MadEvo606 totaly agree 👍

[@seancarraher]

I was thinking this video wasnt 15 minutes. It seemed like 3 or 4 minutes. Then i looked at the time lol.

[@robdude1969]

This is exactly why youtube is better than tv any day of the week. Thank you.

[@shafiqrahman9156]

TV you need to pay for studio fees. Here you just pay for internet fees.

[@EnnTomi1]

you sir have nice fking good photo

[@jimgarrett7078]

Dam right!!!!

[@Smokeyr67]

robdude1969 watching this is so relaxing

[@MichaelVettas]

i remember spending hours and hours with my fabricator when I was young building parts for my car just like this, his attention to detail was exactly the same, most people only ever see the end product, question why things cost so much, but when something can take an entire day to create, the expertise, the precision, its art, amazing welds and craftmanship mate

[@matiasfigueroa8746]

Fully agree with you. When someone put attention on it's own car/motorcycle or house, no one can see the love and detail was put in there. Sorry my bad english.

[@chrishoulihan4736]

Listen brother I’ve been welding 11 years. Acquired my journeymen 5 years ago and I tip my hat to you amazing work! Props from all the way in Newfoundland Canada

[@Predikant]

Just look at that! Absolutely blown away, had I not seen the video I would never have believed that the spacer was essentially 'Hand Made', even the attention to detail lavished on the MDF form was done without compromise. Captivated, great video, thanks for posting and for the effort made to capture this footage.

[@cowfrank]

What he said ditto

[@markmark63]

The way he marked out and drilled the holes for the screws holding the two MDF pieces together was the mark of a true craftsman - nobody else would even see these formers.

[@mightiflier5813]

I have to say, this is a pretty amazing display of someone that has some serious skill.

[@Tuxedo2680]

This is top-notch craftsmanship. The quality of those welds speak for themselves. Impressive!!

[@anthonyannor7448]

Amazing workshop

[@arthuryambor2168]

This was the most productive 15 min. of my entire life.

[@devintietjen2646]

Your an artist man. I love how it's not just about being functional for you but that it could equally be a work of art.

[@dennisshadix7441]

This is impressive workmanship. In the 80's I was federally certified as a welder on building military vehicles and trailers. I welded tig, mig, and spray arched aluminum. I loved my work because, you can always improve your technic, your speed, and your quality. I'm mainly commenting to ask a question. Do any of you who are welders, or were at one time, do you all close your eyes when someone strikes an arc on these videos? I catch myself doing it all the time.

[@joshuaadams-leavitt4603]

Dennis Shadix I don’t, but I really learned about welding through KZbin first, then got my certification about 5 years ago. So compared to a lot of the grey beards I guess I’m still green, maybe don’t have the self preservation instinct kicking in like it should

[@jamesmorgan403]

nope

[@AndreTigana]

Arc in the Video content doesnt blinding you sir.

[@danhard8440]

not what he ment lol

[@thinkingmonkey8083]

Welded for 30 years and yes I do! lol

[@tomhutchins1046]

I have been fabricating for over 30 years this is impressive

[@cebe24101968]

Quality never goes out of style. Pure craftmanship. Excellent!

[@bosco5652]

Very good workmanship!... when I was younger I used to do welding for Sandia Laboratories in New Mexico but now that I'm older I'm patching holes on motorcycle engine cases and welding frames. I'm retired but I never get tired of TIG welding.

[@scottyakoubian9238]

This was one of the most beautiful things I’ve ever seen.

[@girliedog]

You are a magnificent fabricator. I love your rotating table with the cordless drill, very clever.

[@pappmihaly3322]

Yes, this very good idea for the circle/pipe Welding!

[@josephsindoni2914]

Yes! That was a nice touch.

[@1ginner1]

I liked that as well, wonder how he kept the speed down though.

[@fartamplifer]

It always amazes me how much manual work is involved in something that seems very simple.

[@Supermike6]

The fast forwards make this video seem so satisfying to watch.

[@MrAirbleed]

Not so satisfying, its just become seem too easy to be true. Lmao In real world its so hard to get result as good as his work.

[@bestbuildpc]

Def, this is not a beginner. This is a very smart guy with lots of hours of experiences. I can not stop watching this video. In this video u can learn what u didn't learn at school in 5 years. Thanks for sharing.

[@tehinspector]

In Russia we say "he/she has golden hands" when describing skillful people. You truly have golden hands!

[@Lackari]

We say the same thing in french, probably the same origin.

[@sujitkumarsingh3200]

We say same in India too. But, it's unfortunate that people admire ideots in movies.

[@Chugun83]

In Russia we say also "pizdatyj master"

[@yaweitong2848]

Same thing in Chinese. "God's Hand" as an another option

[@BrHck]

In Bulgaria we use same sentence "Златни ръце"

[@spen4leeds]

how the hell can their be 2.5k thumbs own for work of this quality. been a welder 22 year's and the welding here looks like a robot has done it. perfect coin stack. top draw tig welding along with top draw pattern development. well in

[@johntomasik1555]

4.9K now. That's 4.9K people who have no clue what craftsmanship skills are.

[@uraninite8151]

Yeah I thought I must have missed some mistake?

[@billli4]

Because they are jealous and they think they could do better but offer no video as back up?

[@Hungry_Tree_Ghost]

They probably were looking for a quick answer without all of the steps. I've wondered that on a few fab videos. It's either that, or his competition on KZbin giving a thumbs down to so it doesn't show up in people's recommendations.

[@gfinnstrom]

@@billli4 Exactly well said

[@johndoe-qf2kf]

The force is strong with this one.. and his skills are amazing..

[@kenb7051]

I have been metalfornicating for 15 years and every time i watch your videos i feel like a virgin.

[@rottenbot]

Touched for the very first time?😂

[@divertechnology]

he makes it looks simple..

[@KennyInVegas]

I've been metalfornicting for 22 years.. GMAW and SMAW but only 1 at GTAW. This guy is awesome!!

[@RoyRoy-cl3er]

I had the privilege of watching a master aluminum welder and machinist at work for a year. Incredibly talented!!! I will never forget the dedication he had to the service he provided to his customers and to the military. I am sure they miss him!! :) As so many others do!! :)

[@TexasUrbanSawmillLLC]

One of the very few, seriously talented welders and fabricators on You Tube!

[@kboclghana]

I am speechless. Next level craftsmanship indeed !!

[@kirksmallz5709]

Love it!! Beautiful work. And to all the childish haters who gave this a thumbs down, grow up, go practice , and give credit where credit is due. You'll be a happier person.

[@muzzaball]

I am amazed that anyone could dislike this vid. The level of skill and craftsmanship is second to none. I actually had to scroll up to see that ppl had hit the dislike button - seriously? Jealous or what??

[@vincevalak8049]

That's a man that loves his craft and has a exceptionally High skill level. (Very nice work!)

[@StreetBikeTakeoverYT]

What kind of idiot would dislike this?? ...This guy does exceptional work and his welds are amazing.

[@CamperLiferDude]

I just watched a dude fabricate and weld something for 15 mins. I don't know anything about welding. But I loved every second of it.

[@elishacombs1457]

I've never really liked tig welding aluminum so I tip my hat to you sir for great work

[@thetaxauthority2286]

Seriously great skills! Love watching you weld and make it look like child's play. Kinda like the fast paced silent treatment as well. Keep em coming.

Is it just me, or this guy is indeed and artist?

[@michaelevans1838]

As well as the camera work and editing, the audio is a hoot

[@toddstoddard1577]

He is awsome.

[@ronniemattix]

Sebastian Muñiz. No, artist's are unemployable!

[@nerdalert-y3t]

As an engineer, I have learned many valuable lessons from your videos. Keep up the great work!

[@keithgeisen]

This takes a lifetime of dedication - proof that with practice and patience a mastering of this craft is possible. You're the Leonardo da Vinci of mental works!

[@spezkay81]

Damn good work! Those aluminum welds are strait up masterful! Impressive work! U could charge a arm and a leg for those parts! Way stronger than cast and prettier!

[@sebastiaanstander504]

How much can someone charge for that?

[@Grizzleback07]

@@sebastiaanstander504 One Meal-leon Dollars! Muhahahahaha 🤣

[@aleksihh6354]

I've learned more tig welding from your youtube videos 6061 than i learned in 3 years at school.

[@koitorob]

Same here, but that's mainly because i took woodwork at school...

[@uraninite8151]

My school doesn’t teach anything like this, literally nothing to do with craftsmanship. It’s bad.

[@TheCuttz1984]

That was such a satisfying video to watch. Mate you are a legend. But I'm curious. Who the actual @#$& are the 70 that disliked this video. Even I have 17 year in the fabrication trade and learnt from this. I don't understand some people. Much love from Australia mate thanks for taking the time to edit this

[@franzotto448]

Das ist Handwerk, das kann man nicht lernen das muß man begreifen. Eine wundervolle Arbeit der Adapder. This is craft, you can not learn that you have to understand. A wonderful work by the Adapder.

[@yandyyay]

haters will hate... they probably don't even have any connection with fabrication just wanna be dicks

[@phoen-gr7914]

Bad people exist.

[@gordowg1wg145]

There are trolls everywhere - the joke is on them, though, as YT just counts them as responses, exactly the same as the thumbs up. So the chap making the video actually benefits more from them being SFBs than if they didn't respond.

[@aka9720]

matrix hates this video... x909

[@fitnesslover5040]

The most beautiful usage of Tig welding I've ever seen😍😍😍

[@harrisonteodosio1903]

That's the essence of using proper and appropriate tools and equipment!

[@Mrbonkers8]

This guy is the Bob Ross of fabricating. ""We're going to lay down some happy tig welds here........"

[@tttarms1970]

Those are beyond happy....

[@Raven-fu1zz]

Dont forget to add more than one, you dont want them to be lonely

[@christopherchavis710]

A few little happy beads

[@DonPromillo-OP]

😂😂😂😂😂😂 best comment i've ever read in years

[@lyteyearz5810]

Underrated comment lol!

[@wontee2]

Just came across this by accident. Was so engrossed that when I put my beer down, I missed the table. Have subscribed.

[@black07rr]

That was a extremely amazing job making that from one welder to another

[@SpiritofDaniel]

I am not easily impressed as a life long machinist but I AM IMPRESSED!

[@Tookoff]

If you've ever picked up a tig torch then you know this dude has some serious skill. Well done.

[@tracy8591]

Watching the time and precision you put into a small part reminds me how far off I am from having race car money....

[@dragmeundermusic]

Pure art

[@josephsindoni2914]

I agree! An absolute craftsman. I could watch him work all day.

[@6061]

Wearing gloves while using machinery can be dangerous, especially for beginners. If you accidentally touch your glove to a moving part, it can snag and pull your hand into the moving part, potentially causing a serious injury. If you lack experience, good hand-eye coordination, and/or the ability to concentrate entirely on the task at hand, then DON'T WEAR GLOVES AROUND MACHINERY. -If something I do in these videos doesn't seem safe to you, by all means, don't do it. But please no more "safety police" comments about it here in the comments section. Here's why I wear gloves: I've been building parts like these for a very long time. I know exactly where I can and cannot place my hands (while operating machinery) in order to stay safe. Handling sharp sheet metal bare handed on a daily basis inadvertently creates LOTS of small cuts, and your hands get really dirty. With gloves on, I can grip the parts really tight (without worrying about the sharp edges), which increases my safety by reducing the chance of slipping while running machinery (band saw, drill press, etc.). And metal gets hot while belt sanding. You can grip a hot part tighter and longer with gloves on. I've seen numerous people (including myself) try to belt sand a thin part bare handed, and accidentally launch it halfway across the room because it got too hot to hold tight. Think things through before acting, pay close attention to where your hands are at all times, and work within your own personal safety limits. Thanks for watching

[@brad4908]

lol. Anyone watching this person’s work who has the gall to question any part of it! My hat’s off to you, sir. Excellent!

[@StevanxoTutor]

I was convinced you are making holder for CPU cooler.

[@illidari12211]

I agree, even in the food industry. I do not like to use gloves that don't fit perfectly when I use a knife because they always end up getting in the way. its easier and safer for me to cut without gloves on but since its food I prefer to wear gloves so I usually buy my own pair.

[@RB-ec8pn]

I could watch this for hours, I also wear gloves for every single thing I do, always been mocked for that but I don't care, I can't grab hot things without feeling any pain so I use gloves and fuck you all if you find it ridiculous :)

[@ronshekelson]

A lot of hours went into that part. How much did that part cost to make?

[@paulmcdaniel9487]

Spellbinding to watch, and the piece produced is a piece of art. This person is a true craftsman.

[@peetydontpass8150]

I was blown away (high too.) by the video untill you broke out with the rollout wheel then I Lost It. You Are a Mad Man with Mad Skills. Working in a Mad Man's Lab. Hoods Off To Ya Brother.

[@keithcress1335]

Absolutely delightful! Just wish you didn't talk so much... LOL Kidding aside I could watch this stuff all day long. One of the best produced videos I've seen. Sped up perfectly. Thanks again.

[@stevejanka361]

Good afternoon sir, I can't think of a better way to spend $45 and get this level of Education. You sir are an artist with a lot of imagination and creative technique. I look forward to your educational videos. Thank you and take care.

[@kurtoconnor7456]

Your video. Its inspired. Definitely dug the router table idea. You make the complicated seem so simple and elegant. Bravo man!

[@Zarlax]

That was so relaxing to watch. Really dug the mdf buck. Clever all the screws!

[@darwinjones2217]

Excellent, fun to watch someone so skillfully work metal. It’s becoming a lost art.

[@LAMachines]

Wow..simply amazing

[@DCweldingAndArt]

Ya dude. This guy spares NO EXPENSE when it comes to making high quality parts. Such a broad range of metal working skills too

[@jaimedominguez5676]

Dog I didn’t skip not even once this dude is amazing

[@Speedyey]

Thank you for the time and effort to record and edit this, this was nothing but AMAZING work by a very skilled metalworker, not just the welding, but the precision of all the different part of this build was just really really cool to see! very well done!

[@southwindstorm4470]

I hate to say this but that was one of the most awesome pieces of fabrication I have seen in some time. I have done welding and fabrication for almost 40 years and on my best day I couldn't possibly make such beautiful welds. Too often today people just go straight to a CNC with a billet of metal and machine it. I learned to work with something like that being cast to a near net shape then machined which was expensive for a one off but *shrug* that's what we had to work with. The only even slightly negative thing is that I thought the turntable to do the one weld was a little bit of showing off but if I had the skill to TIG like that I would show it off as well!

[@gordonwilly]

Here I am again...watching this fabulous video for no better reason than it is fascinating!

[@stevegriffin2626]

He did it exactly as I would have. And I’ve got all the machinery he has except for the welder, belt sander, drill and screws, milling machine... ask me how mine turned out

[@krieghinman3763]

How did it turn out lol

[@This1LifeWeLive]

This was absolutely amazing to watch. Makes me want to start welding!

[@jamothegreat6052]

I know....me too.

[@sadscorpio3503]

Me too.

[@Otherhats]

Been working at a local shop for the summer and fall, videos like this inspired me to do it. So worth it, learning how to Mig, Tig, and all sorts of other metal working processes.

[@Swiitchs]

I have never before been captivated in this way by a video. Cheers!

[@jeremiahkirwan2213]

finest tig welder I've seen .he could take on a robot welder . he would win hands down ....

[@cr4zym3x1c4n]

I’m not even a welder and I find this entertaining as much as it is informative

[@phillhuddleston9445]

If I ever get half as good as him at welding I would be thirty times better than I currently am.

[@CamaroRick]

Aaron I think you made my tig welded my intake elbow for my old 408ci LS1, 4150 to 90mm TB, I recognised your work and was just thinking that it looked familliar. Then I saw your email. If anyone wants the best its gotta be done by Aaron!

[@snakedike]

I've got to wonder how many no-bids the part customer got when trying to get this fabricated. Decades ago shops would do this at a loss just to take the challenge. I worked for a guy who took apart his mill and rebuilt the head over his lathe just to cut special threads in some wonky plastic rods in the first case of active tooling I'd ever seen. Now the challenge falls on the engineer to design something that drops nicely into a CNC's working envelope. I understand pricing pressures and progress and certainly appreciate the added capability CNC brings. But I do miss the art. BTW, best aluminum welds I've ever seen. Nice.

[@gentbar7296]

Milo X u are on cue. there was no cnc printing

[@bohdanzakiewicz2885]

Milo X nobono

[@markrich3271]

He is using a cnc

[@jamothegreat6052]

Yes those welds are beautiful.

[@charlesodom4824]

Pride in workmanship is alive in this man...I am in awe!

[@neilnicholls6706]

As a fabricator welder myself this was a joy to watch, respect to you sir . .

[@scotmetcalf2745]

Absolutely gorgeous work love watching you produce it!!

[@scrimmy6969]

You sir are a pleasure to watch work. Thank you for uploading all of your videos. Your dedication and professionalism is outstanding.

[@SergioPena20]

Damn I have to be honest. I always thought I was pretty good at welding aluminum. You’re on a whole different level.

[@ericsissenwein3601]

OMG! Now I have an idea of how we build our amazing aviation and space equipment. Men with artistic skills with metals. Thanks!

[@bboss8048]

This is just amazing work. I think a lot of ppl today forget just how skilled and capable some craftsmen are.

[@Genaro_Flores]

If there had been such welding technique back in 1500 imagine what Michelangelo could have done

[@mcroman-superfeat]

ONE of the BEST ALU Weld I seen ... ;)

[@lancesiast8190]

wow... holy mackeral WOW... wish I had your shop...

[@krishiatt7203]

Yeah, that guy just built that! INCREDIBLE!!!

[@Popsm0ke]

Wow this was an amazing video. Now we know why fabricated parts demand a premium price.

[@WellWisdom.]

I cry, so beautiful.

[@UntakenNick]

This makes me want to get a tig machine just to play with it in my garage..

[@simezra]

this makes me happy.

[@MrKillahippo]

Your welding is impeccable but what's more impressive is all those darn tools.

[@christosantoniou5955]

The most professional welding video i have ever seen. You are the best. Thanks for the video.

[@InCountry6970]

WOW, I had to drink five cups of coffee just to keep up with him !!!

[@alexdeutsche9138]

Красава👍👍👍👏👏👏💪💪💪сварщики всех стран объединяйтесь!!!💪💪💪

[@QwertyQwerty-jj8of]

Как называется такая сварка, как на видео?

[@reckittplays3158]

You're work is mesmerising. I aspire to be able to weld half as good, nay! 1/8th as good as you! Learning as I go, always watch your vids man, amazing work once again.

[@beaueginton7768]

You make the fabrication process look so easy! Makes me want to buy a TIG just to fabricate a turbo manifold for my GSXR.

[@gorway7]

A thing of beauty - nice work. My ex wife could never get how I could be enthralled by the workmanship of some random piece of engineering - I traded her in. It's an engineer thing!

[@Jesse_Carreon]

I didn’t even realize i didnt know what he was making the whole time i was watching

[@falsehoodrefuted]

Yep that truly is how good he is! I was amazed!

[@justforkicks4499]

World class man

[@benmoussaismail3454]

you have a fantastic hend's boy Good job

[@jasonkennedy8311]

I couldn’t stop watching this fabrication!! Awesome !!!