A New Roof for New Journeys on a Winnebago

In the final part of this series, Chad and I finsih installing the new roof on this 2003 Itasca Sundancer. I solve few more issues including the loose front cabin cabinetry. I even clean it up for its jounrey back home.
Don't forget to let Andrew know hwo bad I am at washing!!!
/ ansautodetail
Thanks for watching!!

[@NoelBarlau]

You literally saved that RV from the scrapyard. Amazing, and excellent workmanship - as always.

[@AZExpert]

I hope so. Thank you very much!

[@VAStacks]

Wow! Great work! Thanks for sharing.

[@AZExpert]

Thanks Mark!

[@hillbillyrv]

That's always a good feeling. Watching another happy customer drive away. Love the bonus footage at the end of the videos.

[@AZExpert]

Thanks, it always seems like the funniest or most interesting things happen as soon as the camera is off

[@hillbillyrv]

@@AZExpert Isn't that the truth.

[@dlew1871]

You guys did amazing work on that old Winnebago.

[@TheSn1per]

Another Fine repair. Aluminum is non ferrous. SO plenty safe to cut on any wood working tool (as you already know). And I crown you a RV ENGINEER. Personally I think you did a fine job And the owner made the right decision by getting you to do the job. Congrats to the both of ya. -S

[@AZExpert]

Thank you. You never know if someone will point out the obvious flaw in the design after the fact.

[@ronniecardy]

Very good job. Should last a lot of years You do very good job on everything I have watched on here

[@AZExpert]

Thank you. I just try my best!

[@MrTubeman123456]

And I've seen a bunch of your videos and you and team do fantastic work cudos to u and your crew. And thanks for showing how it's done right

[@AZExpert]

Thanks for watching! :)

[@rsmith5504]

Great job! I’m sure the owners appreciate all your efforts in giving them a roof that will last for years to come.

[@AZExpert]

I hope so!

[@philw7174]

Nice new roof. Thanks for the video James. Happy trails!

[@AZExpert]

Thanks for watching!

[@PastorwithoutaPulpit]

I feel both bad and glad for the owners. Bad that yet again another trusting person was taken advantage of but very glad they found you for the repair. It looks so much better and more importantly no more leaks for a good while. You and Chad do some excellent work making a great team on these repairs. Take care and God Bless...

[@AZExpert]

thank you!

[@facilitiesmaintenancebyarne]

For shame! I make how-to (and “what am I doing”) videos in my Facilities Tech role… but NEVER in portrait mode, lol. As a rookie ‘modern’ RV owner (we have a vintage trailer which I’ve done a lot of work on), with the skills and an awesome set of tools, I am learning so much about how these new rigs are put together and how to repair them. Thank you for taking the time to make these videos; I really appreciate it.

[@AZExpert]

Thanks for watching!! :)

[@cindybundrick3469]

Great job! Love your videos!

[@jeffr0]

Man James, I always learn the coolest tricks from you.

[@AZExpert]

Thanks!!

[@RLBS61]

Another fine roof job.Keep up the good work.You’ll make a fine RV repair man one day.

[@AZExpert]

Thank you!!

[@robertthompson6958]

Epic! Better than tv. Great job James! And Chad!

[@AZExpert]

Thank you for the support!

[@agentorange2554]

I love the finished product. Absolutely outstanding.

[@AZExpert]

Thank you very much!

[@darylhawkins4658]

Great job! You’re a true professional in the field. I always enjoy watching your videos. I ended up fitting out a Morgan Cargo Body as a Rolling Man Cave. The roof is a single sheet of aluminum and the floor is 5/4 red oak. Tough as nails. It’s survived five trips on the roads in Mexico.

[@AZExpert]

A cargo conversion is on my build list too. Thanks!

[@jonathonhigham2793]

"We'll do our best to make it look...OK!" I love the honesty!

[@AZExpert]

I try to keep the bar low so I can surpass it, the whole under promise and over deliver. Thanks!

[@jeffreylyons5162]

@@AZExpert you are a good man Charlie Brown

[@markstench4470]

I'm new to this channel, I love your knowledge and how to fix these campersb as well as your Chevy chase humor....🤣😂🤣😂

[@AZExpert]

Thank you. I'm glad you enjoy my "dad" humor I wish I had a fraction of his humor.

[@MontanaWelldigger]

You are so right about a pre purchase inspection by a professional. I was misled on a fifth wheel private party purchase I made about 10 years ago. I had it fixed at the factory and still have it today. If I ever do purchase another one used it will be pre buy inspected for sure.

[@AZExpert]

It's a good practice and wise. Most dealers do an inspection, but an independent one is a good idea too, just like buying a house.

[@lacrossed55]

Nice. Hope they were appreciative.

[@AZExpert]

They were very kind and understanding with the delay too. Thanks!

[@livingstonebibleministries1529]

Great job!🙃

[@AZExpert]

Thanks! 😄

[@josephleister9198]

Awesome outcome, you did a great job with what you had to work with.....

[@AZExpert]

Thank you!

[@hardtruth2039]

Excellent job!

[@AZExpert]

Thank you very much!

[@Thesaltymedic36]

Part two of how the roof burns. 🤣 that was a big job. Looks great 👍🏼

[@AZExpert]

Thanks 👍

[@DLTJR1959]

Great job as always. Takes the patience of Job. You have the patience, knowledge, and attention to detail. Dear Lord would I be frustrated. Thanks for showing us how tedious and difficult your line of work. I appreciate it.

[@AZExpert]

Thank you for watching!!!

[@microwavedsoda]

Great job and nice work around ideas

[@AZExpert]

Thank you very much!

[@PoteauCowboy]

You are a honest man. Very easy to see why someone would drive hundreds of miles to have you repair their RV. You always go above the limit when you find something else wrong. Refreshing.......

[@AZExpert]

Thanks!

[@rich2034]

Nice work.......again!

[@AZExpert]

Thanks again!

[@13yearsaprepperr.jtilbury.51]

they have to be happy with that job ,,,,, well done , R.J.T Traveling the east coast of Australia ,,,,

[@AZExpert]

They do seem to be happy...no angry emails yet. ;)

[@DesertAdventuresinArizona]

Great job! I learned how to fix the AC filter screws in my RV now. That roof will be good for another 15 years! Thanks!

[@AZExpert]

I'm glad that helped, I've seen it so many times.

[@mykgrauss9872]

Thanks James! Nice repair. This will last them. Now they can just fix up the interior. Nice job! Regards, Myk

[@AZExpert]

That's the plan!

[@clarencewiles963]

Dry is the goal 🌧️

[@bradslack8394]

Great job James- always enjoy the info and you Expertise!

[@AZExpert]

I appreciate that!

[@leestewart8923]

You should create an Amazon list of many supplies (glues, sealers, fasteners, electrical connections, vents, fans, etc.) you use and get added income from your videos.

[@AZExpert]

I appreciate that. I have thought about it, but I'd get preoccupied with listing everything and I'm afraid many people would be put off by it or feel its my fault if the product doesnt work correctly. Thanks!

[@jeffforbess6802]

I second it. Just general “this is what I use, normally” videos as well.

[@JeffBraumberger]

Excellent video. I've been watching some of your videos about Winnebago roofs and I'm in the process of looking at the potential RV in the future. But, with all the problems Winnebago roofs seem to have I'm kind of leery of their RV's. Nevertheless, great videos thanks for doing them.

[@greglopez7345]

Awesome job glad you help those people

[@AZExpert]

Thanks 👍

[@commonsense2469]

Awesome job!

[@AZExpert]

Thanks!

[@Scoopy4444]

Beautiful ! Good job 😀

[@AZExpert]

Glad you like it!

[@christopherrasmussen8718]

I agree, if I bought that unit, I would be months fixing it. Also, I doubt I could fix it as well as you do. I have no experience with that kind of roofing system. The tucked in sides are masterfully done. That roof is better then when it came off the line. No wonder from the videos I seen of that line, it's made the way it is. I won't go there on how it is made :-(

[@AZExpert]

Thank you. I have heard from a few viewers that were able to do the job and very happy with the results so dont sell yourself short.

[@PaulSter]

Man - You are really good. I am blown away. Want to live in the beautiful Texas hill country?

[@AZExpert]

I have been trying to runaway for my entire life

[@PaulSter]

@@AZExpert well then I think we should talk! How can I reach you? Maybe you can send me your email address?

[@Tubi_com]

Awesome job. I told Andrew about your work at his channel... :-)

[@AZExpert]

That's great, I'm sure he would have laughed at all the video I took!

[@Inpreesme]

Thank you

[@AZExpert]

You're welcome

[@scottwall4669]

Rough cost of the beautiful work on this rig?? (sorry owner) ouch!! Driver was crying when rolling out

[@AZExpert]

I quote $250 a foot

[@jeffforbess6802]

Soo, $500? Lol

[@ronniegarland8621]

@@AZExpert 250 a square foot or length of camper?

[@Tom-Fisherman]

Sometimes all you can do is the very best you can.

[@AZExpert]

Isn't that the truth? Thanks!

[@michaelarnold4148]

Check out hollow door fixings for your ceiling fixings. Great job.

[@AZExpert]

Unfortuately the roof isnt hollow so most toggle type hardwares would require foam to be removed too. And these plates behind the paneling makes a very strong load bearing surface. Most RV manufacturers use similar bracing in walls were furniture or cabinets are mounted. Thanks!

[@michaelarnold4148]

@@AZExpert media.screwfix.com/is/image//ae235?src=ae235/5255K_P&$prodImageMedium$

[@robbypro3370]

This guy is probably cheaper than the RV stealerships and does way better quality work.

[@johnstanczak5075]

With a complete roof replacement that you took us through, what would someone expect to pay for that service in round numbers. I will file that number in my mind when looking at any new to me coach for purchase.... Thanks, great videos on the different repairs to a rv... John

[@AZExpert]

So I quote $250 a linear foot at my shop. Thanks

[@johnstanczak5075]

@@AZExpert Thanks, it is good to know...Thank you for prompt response...Good Luck to you...John

[@peterhermansson5109]

Fantasstic videos! What kind is that vinyl used for roof?

[@uglysteve1]

Beautiful job but unfortunately I now see after replacing the front bed in my Minnie that I have a daunting task fixing the rest of the damage. Likely beyond my capabilities. Bummer.

[@AZExpert]

I am sorry to hear that

[@uglysteve1]

That doesn’t mean I won’t try. Should have said that too. Sorry.

[@janebray9392]

Chad is hilarious!!!🤣😂"I'm not ur bitch James" luv the extra footage🤣😂🤣

[@AZExpert]

Chad is such a pleasure to work with and a lot of fun too. Thanks!

[@timallbritton3716]

Hey, I am in Georgia and need to have my roof replaced on my 2007 Raptor 38 foot Toy Hauler. I know that the two rear plywood panels will need replacing. Wish I was close to you so I could schedule you to do it. I haven't priced around yet and was wondering what kind of price to expect? I love your vids and learn something about each one. Thanks :)

[@mrmudstud5980]

He mentioned before about $200-250 per linear ft

[@AZExpert]

Trailers will have a membrane roof so much different than this one. The guys ar RVROOFINSTALLS are based in Georgia, they put an incredible roof on RVs.

[@timallbritton3716]

@@AZExpert Thanks for the info. Looks like I got a time set up with them to get it done.. April was very helpful. Thanks!

[@-ultravic661]

If in doubt, apply gobs and gobs and gobs and gobs and gobs and gobs of sealant. And then some more.

[@michaelcrone2709]

What was the coast on that one??? Man good Job.....

[@AZExpert]

Its a trade secret

[@kpcrf450]

Great work !! On the screw holes for the interior AC filter cover any other ideas for fixing the stripped out holes. Also how would u install solar panels on a winnebago roof ? How many tubes of 311 nuflex to seal a front cap up on roof?

[@AZExpert]

3-4 tubes on the front cap. I generally follow a water vent wall from the roof to the basement for wiring. Bigger screws work and moving the grill works too. Thanks!

[@ronnieb4176]

I just recently found you channel and love it. I have a 2007 Winnebago Voyage and I saw where you talked about the the sealant where the roof tucks into the channel goes bad. Mine has almost no sealant left so I am going to reseal it. One problem is right in the middle of the coach the end of the track is sticking out and not attached. I am guessing the screw either was left off or rusted out. How is the best way to reattach. I am worried about trying to pull out and up the fiberglass roof that it might crack. Should I pull out the roof or just maybe put proseal on it and glue to side wall?

[@AZExpert]

It is screwed down behind the radius you should be able to see it in this video kzbin.info/www/bejne/goG1fXmraJWai5Y I would not advise just gluing the rail down if it is that loose. If you don't feel comfortable, I'd take it to a shop. It's worth it to keep the roof from having to be replaced.

[@jeffforbess6802]

Do you know of any good repair facilities near Nashville? Looks like I need my seals replaced on my slide-outs. Will they have the seals, or will we need to order them? Thx so much.

[@AZExpert]

I don't know of any shops to recommend. The only places that will have Winnebago seals are Winnebago dealers(Winnebago uses customs seals) most other repair places should have them in stock or available. Thanks!

[@mousehawaii]

Hey James are you able to modify and cut off a coachman Rv front roof over hang. I want to eliminate if completely and close it vertical and cover the roof of the cab so it looks like a delivery truck.

[@AZExpert]

I would not be able to do that, I'm sorry.

[@johnstanczak5075]

I have 2013 Winnebago Vista 30T, the front end adhesive is seperating from the brackets in 4 of 6 mounts. What is the adhesive I should use to glue those brackets to the front fiberglass back on. Winnebago says Plexus 330....Thanks John.....keep up the good work...

[@AZExpert]

I am not sure which brackets you mean, but I use SMC body adhesive epoxy to mount brackets to fiberglass make sure you remove the paint and drill some holes, that's usually why they fall off.

[@johnstanczak5075]

@@AZExpert It is the brackets to hold the front end fiberglass ( below hood) to the frame... Thanks...if you have an email I can send you pictures... the azexpertrv@gmail gets alot of email thinking they are sending it you...Thnanks

[@randychristensen4904]

It would have been nice to clean the vent before installing it.

[@AZExpert]

Which vent? All vents are new

[@nicholaswilliams5587]

How long did it take to fix the side and roof?

[@louismogavero5506]

Want you opinion on pressure washers being used by some detailers to clean an EDPM roof. Thanks...

[@AZExpert]

I've done it, you have to be careful

[@barrymaddox4610]

Excellent job .How much would that be to do that job.

[@AZExpert]

I quote $250 a linear foot for a new Winnbago roof.

[@MrTubeman123456]

I can't believe how cheaply and poorly made so many of these rvs are I want to buy a class c rv but now I'm really concerned and will inspect the hell out one I buy Im very handy and mechanically inclined so that will help but the government should regulate the rv industry but not like they requlate everything else thank you for your fantastic videos better than the junk on TV you deserve an Oscar

[@AZExpert]

Thanks Eric!

[@hayyarbrough]

Is there something I could put on top of my camper to seal it I have baby 2015 lifestyle 5th wheel I guess what I'm asking is there a sealant that I could use a paint roller the put on existing roof 2 expand life of the roof and the slide outs

[@AZExpert]

Your membrane roof really just needs annual maintenance of soap and water and inspections. Spot re-seal where necessary but I'd hesistate telling you to coat a good roof, you generally coat a roof at the end of its life.

[@hayyarbrough]

@@AZExpert thank you under my current situation I will have to hire somebody to wash it for me I'm just recovering from colon cancer surgery so I will have to find somebody here local to wash it for me... wished I could do it myself but I need to get him back thank you very much for taking your time out of your day to answer my question

[@DentTastic]

for the winniebego fiberglass roof what is recomeded front cap sealent

[@AZExpert]

To glue the cap to the roof, sika flex 505 for the lap seal on top nuflex 311

[@DentTastic]

@@AZExpert thks

[@robbypro3370]

Gotta be 10k for that roof repair? Or more?

[@loriwise3177]

Can you please tell me what product to use on resealing the sidewalls on a Winnebago tour? I keep finding all kinds of opinions but I know you will give me the correct answer. Mine just needs a little attention of resealing. Thank you!

[@AZExpert]

I assume you are speaking of the trim, windows, and doors to the sidewall. I find 100% clear silicone is the best on painted sidewalls. Winnebago likely used a proflex clear sealant that yellowed and cracked but that stuff is difficult to tool to look good.

[@loriwise3177]

AZ Expert I need the product that is used to reseal the roof to sidewall joint so our roof does not lift.

[@AZExpert]

We use, Proflex from Geocel

[@loriwise3177]

AZ Expert what is the best tool to use removing old call on the sidewall to roof area on fiberglass?

[@Vanlifecrisis]

I bought an old 89 class c and didn't notice the eternabond on the front cap seal, where you always show it being placed. I know it had leaked in the past 2 owners ago but the last owners never had one. So that probably means the eternabond is about 6 years old. My question is, what do I do if I dig up all that up there and the 2 don't have enough material to overlap? Also is dicor corner seal as bad to use as eternabond to bridge gaps? Im leaving sunny cali soon and heading to we(s)t virginia so I want to tighten things up.

[@AZExpert]

I'd only seal if there is a leak, or sealant is cracked and missing. Is the front cap loose or leaking?

[@Vanlifecrisis]

@@AZExpert there is maybe a 1/4 inch gap where the corner molding bends at the front of the cabover and meets the side. I might be able to seal that bit without messing with the roof/eternabond then. Thanks for the reply man, you're awesome.

[@Ncc72390]

ok so where are you located in Arizona? Looks like maybe Phoenix metro area?

[@AZExpert]

Close! Mesa

[@Ncc72390]

@@AZExpert nice use to live down there. Just found your channel cause I Just bought a 95 four winds 29' class c and it has filon walls and they are wrecked. Are they going to be built the same way?

[@chuckmerkins1631]

nice job...cost ?

[@AZExpert]

usually 250 a foot

[@rtjautomotive]

As fellow tech,Ifeel your pain on roofs.

[@AZExpert]

It's always good to know I'm not alone. Thanks!

[@ninorcsinned3465]

So don't use dicor on fiberglass roof joints?

[@AZExpert]

Do use dicor on roofs sealed with silicone roof sealant like winnebago and tiffin. Most other fiberglass roofs use dicor like country coach and monaco.

[@ninorcsinned3465]

@@AZExpert so, I have a filon roof on my 2000 safari trek and dicor is ok?

[@stea2494]

Was it really worth it? 2003 yikes

[@billkrill4656]

S Tea That’s what I was thinking too.

[@AZExpert]

Its a choice of the owner. Without a roof the rv has no value, with a serviceable roof it does and if they can use it for a couple of years, the payback is there. Thanks!

[@stea2494]

@@AZExpert looks like they chose the right guy to do the job. hope they have years of fun in front of them.

[@henrysosebee9241]

Can you replace the roof on my discovery motor home?

[@AZExpert]

what's going on with it?

[@michaelgroessl563]

How do I contact you? Have a 2004 Winnebago Vectra.

[@AZExpert]

[e-mail] thanks!

[@darrynyoung2959]

how much did that cost?

[@AZExpert]

Sorry I never list prices

[@mfowler4651]

I've discovered significant water damage in the bathroom area during a exhaust fan upgrade of my 99 Adventurer, probable started in the skylight. I'm at a crossroads as to how far to go. On the inside I stripped most of the thin door skin type plywood and now find myself concern that it will no longer be a continues left to right piece. Should I be concerned? Plan is to install a decorative FRP for the ceiling panel. Have been installing sheet metal for the screws on the upper half much like shown in the video. One tip I found is to slightly heat a the sheet metal using a map-gas torch allowing it to slip right in; when it cools it sticks. There seems to be so little about my specific repair and how much of the deteriorated thin plywood can be left in place. Could tackle a more extensive repair if I had a building to do it in.

[@yzhang8629]

How much does this repair cost?

[@AZExpert]

I quote a general $250 a foot. Thanks!

[@yzhang8629]

AZ Expert including those metal shims/reinforcements?

[@henrysosebee9241]

The roof is 22years old and i have patched it and the coating is coming off

[@AZExpert]

oh no. is it leaking?

[@randygross4342]

It’s crazy how cheaply made some RVs are made.

[@AZExpert]

there's a fine line between engineered and cheap

[@gd4u422]

You say you are not a perfectionist but you sure seem close to me! I'll take your idea of not being a perfectionist anytime! I wish every technician cared about their work like you do.

[@AZExpert]

Thank you very much!!

[@principle_lecture]

I have wondered for a few years how my 94 Winnebago roof is made. It looks like it's 2 inches of some adhesive-y foam between two layers of .125 interior glue ply, and that is the whole of the structure/structural integrity of the roof that spans ~96 inches ? I'm 250 pounds american, so I could fall through on a bad day, right? And have you ever fixed a similar roof where the .125 ply has gone bad to any degree, is there a way to restore the structural integrity of the panels to factory specs with some kind of repair? I have seen where some self styled repairman covered the entire roof with .50 nominal OSB or something similar and I wondered how that would work, my impression now is that this probably isn't the most well thought out approach. If you start out with a roof that has whole panels that are structurally defective and should replaced or thoroughly repaired, what do you do? Also, I noticed that my roof has a texture a lot like fiberglass reinforced paneling(?)

[@AZExpert]

I recommend repairing the roof rather than patching or overlaying a bad roof. With a 1994 the decision can be difficult.