Amazing Manufacturing Process Of Square Steel Pipe || Production process of square steel pipe

[@Tyrone-m1x]

Back in 2005 I used to work at a steel plate in Huger South Carolina that did the same the. The work environment wasn't no way this bad. Wireless remote for the cranes, hooks for the cranes, concrete floors and I thought that plant was dangerous. Hats off to these guys.

[@johnwesner3935]

No disrespect to the hard working men in this video. They're busting their butts in horrible conditions hoping to make it home safely. However, these are the people we, as the American workers, are competing with! As a country do we believe in living wages and a safe work environment? Were told that we can't compete in a global market. Not hard to see why!😢

[@N5KDA]

You sir, are correct. The only way to compete with that is to make about twice what they make (it still cost a lot to ship that crap here), and work under the same conditions. As dirty as everything is, I can't believe they are getting good welds on that. It also looks like several of them will be blind after a little while too.

[@twotalljones4790]

@@N5KDA I would send them some welding googles if I could ?

[@jakeevans8819]

They get it done and don’t complain. They work with what they have and we are stuck in a cycle of over regulation and red tape that’s why china is our biggest competitor

[@Zzrdemon6633]

Precisely , and china is even worse, mind you i'd rather work there than the bs safety rules we have to abide by. Slowly all the tools and equipment is being taken away in my company because someone in another plant got hurt on one, lathe gone, mill gone, ladders taken away, all contracted out now

[@donmears4090]

When you buy any product you should try to look into the source of it and then decide if it was produced in an ethical manner.

[@dsudikoff]

OSHA might never leave the site. Love the "steel-toed" sandals

[@Sam_two_can]

Predictable comment is predictable

[@Gourockian1]

OSHA would have a hard time deciding where to start!

[@scottcarr3264]

Yeah, I saw so many infringements that If that were here in Australia they would shut them down. But that is why they can make things overseas way Cheaper than we can here, Dirt floor, NO Safety equipment, and Probably poor wages. I would think China would be very similar, that is why we can't get RHS, within some reasonable tolerance.

[@dsudikoff]

@@scottcarr3264 china is interesting. Some factories just like this one. Others with Hermann Miller office furniture

[@ljprep6250]

@@scottcarr3264 Love the welding hoods. I'm surprised the welder isn't already blind.

[@brianpearl7504]

Incredible ! The people who were able to build and set up these machines to make the finished product are incredible!

[@Manufacturingwithskills]

Thanks for watching 🙂

[@amarissimus29]

It's almost like they built and set up a time machine, grabbed a camera and set the dial to 1920. Now we can see century-old technology in color! With the footwear of the future, of course. No disrespect intended. Comments like this are just asking for snark.

[@geoffmott6356]

Many years ago, I helped pack old engineering machines to go to India for them to use.

[@robertslugg8361]

@@geoffmott6356 In the near future they will begin to automate using 256K motherboard IBM PC's. ;-) I am sitting in a coffeeshop in a 100 yo building whose main span is a 30 ft long 12"x18" doug fir beam (not a glue-lam). I can only imagine the turn of the last century mill which spit them out.

[@ldnwholesale8552]

@@geoffmott6356 And from there they went to Pakistan!

[@oldpanamacitybeach]

I was pleased to see that trip hazard abatement program was a complete success.

[@theplantpotman]

You gotta hand it to them, for the conditions they work in, and infrastructure, they produce what looks like decent quality 3mm box, not on a par with what we produce in the uk but credit where its due 🙏🔥

[@drmodestoesq]

That factory is like a philharmonic orchestra. And all the machines are different instruments. Together they make a ethereally beautiful symphony.

[@BobsIsNotYourUncle]

If the Philharmonic Orchestra was performed by 3 year olds with kazoos then yes.

Imagine what this plant will be like after ANOTHER 100 years!

[@BobsIsNotYourUncle]

The dirt floor will have finally solidified into a solid surface from all the used motor oil.

[@robertslugg8361]

@@BobsIsNotYourUncle Motor oil + dirt = grease. This place is like the opposite of a refinery. ;-)

[@PeterLee-zn3jl]

Painted...with lights..?

[@ldnwholesale8552]

No doubt still producing the same material, though maybe with some new roof sheets.

[@rahamatansari7521]

Sir namaste Salam satshriyakal from Delhi. Excellent process. Thanks a lot.

[@Manufacturingwithskills]

Thanks for watching 😊

[@dalejohns2758]

This place reminds me of an 1800s steel manufacturing.

[@clodoaldoalexandre8238]

Modernismo tira os empregos!

[@drmodestoesq]

Yes....we all remember those days.

[@dalejohns2758]

@@drmodestoesq most do

[@Wes-x9p]

It is worse r=than that,

[@colinjones5100]

1800 BC

[@MuhammadOmer-b5g]

Respect for hard workers

[@Kangl4s]

Amazing video

[@Manufacturingwithskills]

Thanks for watching 😊

[@karl.weaver]

Respect to those guys. Stay safe!

[@Howoldareweanywayyipes]

good job all.

[@kmd5551]

Real safety standards there

[@michalzajic8602]

That factory ,sounds and people look like from movie TOTAL RECALL OMG

[@twotalljones4790]

Great workers and getting it done with antiquated equipment.You have to give those men credit. I would send that factory some welding googles if I new where they are located free of charge.

[@philhunt9297]

The reason places like these can produce cheaper products than westernised countries is because they can replace men cheaper than replacing proper safety gear. Here in the UK you need boots, googles, hard hat, ear protection just to watch the workers work excluding the 3 hours of safety training prior to viewing. And also missing from this scene is the health & safety officer, the quality control officer, the heavy equipment officer, the pre fabrication manager, the product manager, the materials inspector.....need I go on? Yes 200 years ago we were producing similar in similar ways but we threw all that away with unions and then political correctness and/or profiteering ............our own fault[s].

[@zeviono4562]

Me too! As an old boilermaker I freaked seeing that guy welding without a shield.

[@zeviono4562]

@@philhunt9297 In my experience with unions they were about safety first, then conditions and wages. Most 'officers' were dross - company stooges.

[@John-Adams-Can]

"Hey Google, how much does a 5/16 chain hold?" Google; About 5,000 lbs. "Hey Google, how much does a roll of steel weigh?" Google: Up to 60,000 lbs. 😮 "Hey Google, are available in Indian and Pakistan?"

[@scottcarr3264]

Yes, I noted no welding helmet, even though It was not just tacks, he welded the whole strip with No helmet, I bet his eyes are going to be sore tonight. Even something as "Basic" as that.

[@soundslikebstome]

I bet those guys pray daily to make it home alive. Or at least not to lose an arm or leg? Steel mills are to dangerous when they have top notch equipment, much less using leftovers from 10th Century.

[@สมหมาย-ว9ภ]

😊😊😊😊😊😊😊😊😊😊😊😊😊

[@สมหมาย-ว9ภ]

😊😊😊😊😊😊😊😊😊😊😊😊😊😊😊😊😊

[@m20ishan]

​@@สมหมาย-ว9ภj87u 26:47

[@gbasplen]

Nah, they have their PPE

[@eduardodaquiljr9637]

They attend toolbox talk every morning too.

[@chrismoyler]

OK... so.in the final step at 25:00, how are the two sides of the tube fused together? Is there a continuous electric arc or what else please???

[@blairbarthels7200]

That's what I was watching for and didn't see any welding?

[@scottcarr3264]

Yes, between those rollers, it is fusion welded, and then the carbide tipped tool scarfs the excess weld off.

[@MrJohn714]

and they say they don't make things like they used to anymore...

[@tayyabarehman4841]

Very nice video

[@Ирина-х6у6э]

Какие же они молодцы! Работают молча, без суеты, спокойно, безо всяких перекуров, сплетен, болтовни !

[@thepubliceye]

Why would they film that?

[@mercedesvan-doors34]

Clearly a manufacturer that cares much about his employees health and well being.

[@colinclenton7693]

Would have been helpful if they showed exactly how they squared the steel. Very disappointing.

[@scottcarr3264]

They did, the 4 roller sets with no groove.

[@TheCobraman45]

Basically the same process as round tubing, just different type of dies.

[@x-1-a273]

A very clean, orderly factory, a great factory where workers obey the rules and work safely. -parallel universe

[@philthycat1408]

14:49 Itchy Bobby 😂

[@pakamazingskills]

i really impressed

[@charleshaggard4341]

I certainly admire the work ethic of these men. This was the way manufacturing was done here about a century ago. I wonder how they can get the quality of the product to exacting standards needed in today's construction.

[@abdulhaseeb5985]

Good video

[@AkbarAli-kb5et]

Amazing

[@brianoliver521]

Clearly this is in Pakistan or Bangladesh judging by the cloths that some are wearing. It appears that machinery and building were from when Britain ran the country. Its also clear that very little maintenance to the machinery or building has been done since then. I would guess that the steel comes from ships that have been disassembled. They must be given credit for working with crap gear and making a product that is no doubt cheep. What amazed me the most was the man welding without a mask.

[@ldnwholesale8552]

Watch these Pakistni clips that is not uncommon,, premium equipment is using a hand held sheild that is only 50 years old.

[@thomasward4505]

Maybe they were closing their eyes hopefully

[@abdulhaseeb5985]

Very experienced video good

[@thepubliceye]

A building with some of the roof, this factory must have been built by the British or the French.

[@rodfair5698]

British, it’s Pakistan I believe.

[@SalamatAlirider]

good job

[@hwollman1258]

U must be union

[@r0nin783]

В Пакистане очень сильно развито протезирование глаз, поэтому все сидят и смотрят на сварку...

[@philthycat1408]

👁 😂

[@oooknowknow6434]

I worked on 72 in slitter in Detroit and we ran like 24 coils per 8 hrs, some days more , everything was automated, only time you touch the steel was to mic the slits of steel,

[@Tyrone-m1x]

Same here but in South Carolina. Only time the machine stop was to change coils,knives, or different cuts

[@aliasaf9118]

Pakistan zindabad. 🎉🎉🎉

[@sirvayr]

Nice clean plant. A+

[@GarthClarkson]

What is amazing is that the occupational health and safety procedures are still in the 19th century and I can't see any maimed or crippled workers. I used to be a roll forming machinist and one of my assistants tried (recent refugee on government subsidy program) to kill me deliberately with a 5.7 tonne roll of coil on an overhead crane and I itched the underneath of his nose with my steel cap boot (inspired by Bruce Lee in Enter The Dragon). He was asian had a background in martial arts and only stopped his dangerous carry on when he was challenged by someone with superior martial arts skills. We later became friends. That would never have happened if we had such "amazing" skills and workplace...

[@ItsVideos]

The maimed and crippled workers were discarded.

[@henrykstanczykowski]

Współczuję tym niewolnikom praca w hucie w tenisówkach.

[@patrickstarnes2355]

This must have been filmed in the 1940s in black and white obviously been upgraded to colour.

[@rickjackson3414]

I doubt it as I seen a plastic bag….not sure when plastic bags came out 1962-64?

[@skedaritou8138]

Usual noise but I put loffy on the back, you know if they replace those paddings on the machine maybe you could get a higgerquality on the cut

[@johnbrightman282]

i am amazed at such daNGEROUS WORK PRACTICES BEING ALLOWED.

[@louiekiwi]

I'm not. In our western countries we are over regulated.

[@robertslugg8361]

A Union rep will show up and immediately cut production by 75%.

[@ИраклийЕресов]

Все пишут, безопасность, безопасность.... А ни кто не знает, что это суррогаты! А где-то там сидит Брюс Уиллис и переползает с кресла на кресло, чтобы сменить суррогата😂😂😂😂😂

[@PeterLee-zn3jl]

Most are here forthe vast security , healthcare , daycare and benefits package...parking spacesc , beautiful caferteria and spacious restrooms. The lounges and first aid ststion nearby with wstchful H R ASSISTANTS ST THR READY. --WHO DILIGENTLY ADDRESS ALL WORKERS CKNCERNS,.. BRAVO.. A MARVELOUS , MODERN , GLEAMING HUB OF ZEALOUS TIVITY...

[@robertmann7277]

Wait, I've seen this one! Doesn't the Road Runner get whacked by a rogue piece of steel that says ACME on it???

[@josefreitasoliveira4547]

Excelente trabalho

[@neffk]

7 minutes in, they finally have the roll on the stand. There's probably a solid 10 min of content in here

[@firemanjim324]

Good help is hard to find , especially when you're paying pennies an hour . 🤷🏼‍♂️

[@kcsweesy]

Pretty tough work for those boys, but man that looks like it's from the early 1900s

[@BuildItFixItDIY]

3:13 I think I would’ve gotten the axle first with the crane, put it in the coil, and then brought it to the fixture to be unrolled. That’s two Riggings versus three. But you could argue, it is longer distance to travel and that crane seemed pretty slow so maybe it’s a wash.

[@Vincent_Sullivan]

As I watched the video that was my first thought. It seemed the slow way of getting the job done. That being said, note the way they lifted the axle with hooks in the end of the axle. That would not have been safe with the coil on the axle due to the large weight of the coil. They would have needed different rigging and that would have cost money!

[@caveman4598]

No fancy tools just hard work

[@junaydillo6560]

Мне нравитца очин ваши работа

[@benitoayala6441]

Bonito proceso pero muy inseguro , cuídense y con su equipo de seguridad que es muy inportante

[@drmodestoesq]

Ohhh....so they make it as a round welded seam pipe first and then they form it into a steel tube. Interesting.

[@scottcarr3264]

Yes, you have to get your Maths right to start with, so that you end up with Square tube and within some tolerance.

[@rubensolislopez1930]

Demasiado proceso para sacar un tubo 👍

[@Karachi.Zone.Karachi]

Because its too much tube

[@Manufacturingideas]

incredible video

[@tonyoostendarp7611]

We in Canada call it tubing.

[@ronsmith7739]

What country is this ????

[@scottcarr3264]

Someone put, Pakistan.

[@powrguy1696]

Non-Union, for sure.........they actually WORK........no slackers

[@Zzrdemon6633]

I have 2 auto dark helmets, rarely wear either when I weld! And the process was identical in the tube plant I was in in canada

[@ssweeps]

3 people welding with no masks on...

[@Justdo-yn9ot]

what is the sheet material

[@DirectCurrent4u]

Cold Roll steel

[@ldnwholesale8552]

Recycled rusty ships.

[@J40BGT]

Was this film originally black and white film ? Colour added later

[@umairshahzad78]

Nice

[@Sam_Blakley]

I wonder if they are ibew

[@blackcountrysoul]

Alfresco steel working.

[@prm414]

It would be interesting to know the incident and accident rate?

[@markstanley980]

You can always tell who the boss is. He has clean clothes and is over weight.

[@scottcarr3264]

Yeah, the Guy in the Mostly Clean grey pants suit at about 13:47 where they were starting the Slit plate in the first stand.

[@NailashoaibShoaib]

Good luck

[@nfakqawalli]

right way well

[@Diora56]

Jak można spawać bez maski ?Po wielokrotnym naświetleniu oczu będzie taki biedak ślepy i dostanie kopniaka ,wywala z pracy.

[@wesadrian6981]

Safety flip flops. 😂😂😂😂

[@hansjansen7047]

You should see it in a more modern North American plant, such as Welded Tube In Vaughn Ontario Canada.

[@warrenkarlsson7091]

Tube??

[@thomasward4505]

Kind of hard to tell when the round tubing was actually turned into square tubing and the continuous welding was not really visible either

[@davidredding1988]

Did anyone else get ark eye from that welding. 🙈😅Don’t worry everyone will be working like this soon

[@ferengiprofiteer9145]

Genuine cold rolled steel.

[@zedhead2864]

Square Steel Pipe??? I think you mean Tube?

[@jamesadams893]

State of the art german engineering at its finest

[@Wes-x9p]

Flintstones had better technology and working conditions

[@CSGATI]

Welding looking directly at the arc, DUH. And won't ever sweep the floor.

[@josefuerte1174]

Y para se fábrica está tira de lámina soy nopal ?

[@robertbirch3074]

I don't think these guys live too long.

[@davidhalik2]

Steel toe is worthless if that roll lands on you toe but is a very good idea to be wearing the extra protection of them.

[@onats67]

the WSIB guys need to go there for training...

[@jeffryblackmon4846]

Safety Engineer? What's THAT all about? Nevva heard of one.

[@shirleymental4189]

I prefer it when they go fast and talk like mickey mouse

[@Jabba410]

Actually using Loc-line... very hi-tech 🤪

[@bobm7275]

old, old machinery and slave labour

[@robertslugg8361]

The chief safety officer is the one wearing the cap.

[@thepvporg]

Well thats 31 minutes of my life I can't get back...

[@brucec2635]

The way back machine to me to 1904.

[@TheCobraman45]

Correct terminology, tubing,not pipe.

[@frankbullitt4556]

I see that some of the employees are wearing their steel toed sandals. Safety first

[@abhinashjena5392]

These are steel tubes

[@mitsnevets]

one of Mittals tube operations looks like

[@jamesadams893]

I'm surprised they're wearing regular shoes and not flip flops

[@АлександрСахаров-ы8б]

а потом эти профиля едут в сверхдержаву.

[@logik100.0]

Safety sandals, No welding mask. Humans are a disposable commodity in that country.

[@alexanderalexander8677]

А мужик в белой нательной рубахе и белых кальсонах это наверно насяльника?

[@cellevangiel5973]

What is amazing about it except the old, crappy machines and equipment they use.