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Now at Chapter 24 there are several projects underway as well as a main project which is the installation of the transmission. Firstly, the battery tray mount was falling off and it appeared that the hole was oval and deeded to be welded and re-tapped so I started off with this, as well as clearing out any unnecessary parts in the area. Paint repair on the frame was also done around the transmission area. The rear brake Tee also needed some work before the tranny could go in.
With that work out of the way the transmission mounting hardware was cleaned and inspected before assembling so the tranny could be loaded in. All bolts were loosely fit in. The stator cover was then disassembled so that the new stator could be installed. While this was going on the chain was soaked in kerosene and regularly agitated.
Accel Stator 152103
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The chain is then loaded onto the sprocket after the rear bearing is inspected, seating through the transmission sprocket around and locked.
Moving onto the inner primary, the bearing was swapped out as it was end of life and replaced with a high quality bearing. The race required some peening to fix up but it was a minor issue.
One issue was an unfinished lip repair by the machinist that required unexpected work that was a long setback also requiring spacers to align the primary to the engine. Upon assembly Id found a thread the machinist was supposed to fix but did not. I had to stop and heli-coil that.
Cometic Gasket Inner Primary Case Saver Gasket - AFM - .032in. C10125
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Helicoil 5521-5 5/16-18 Inch Coarse Thread Repair Kit
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Topline USA Drill Bit Size'Q' M42 Cobalt 1-Pk
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All new bolts were used from a kit from colony after the repair. Once repairs it became evident that there was more bad news, my tranny mount was not true and had to be replaced. I went with an upgraded mount that could allow for proper shimming against the frame.
This was complimented with all new nylocks and washers to tie down the transmission.
#shovelhead #amf #harleydavidson