Automatic DTF Powder Shaking and Baking Machine Operation Guide for 300mm/600mm DTF

If you're diving into the world of textile printing, chances are you've encountered the DTF (Direct-to-Film) Printing method, a revolutionary technique that allows for vibrant and detailed designs on various fabrics. Central to this process is the Powder Shaker, a key component in ensuring crisp prints and efficient production. In this article, we'll delve into the intricacies of using the Powder Shaker for both the Textile DTF 300 and DTF 600 models.
Understanding the Basics
Both the Textile DTF 300 and DTF 600 Powder Shakers operate on the same fundamental principle. They work in conjunction with a series of components including preheating plates, ovens, and dusting units to transfer prints onto fabric. Let's break down the process step by step.
1. Preparing the Film
To initiate the printing process, feed the DTF film through the Powder Shaker, ensuring it passes over the preheating plate and through the oven. This ensures proper adhesion of the print onto the fabric.
2. Aligning and Securing
Once the film exits the oven, ensure it is properly aligned and secured onto the take-up roller using tape, cut vinyl, or any suitable adhesive method. This step is crucial to prevent skewing and ensure accurate printing.
3. Utilizing the Control Unit
The control unit of the powder shaker is equipped with various buttons and dials, each serving a specific function:
Main Power Switch: Powers the machine.
On/Off Switch: Controls the machine's operation.
Cooling Button: Initiates cooling process.
Fence Control: Manages the fence mechanism.
Shaking Button: Activates the shaking function, removing excess powder.
Dusting Button: Distributes powder onto the film.
Curing Switch: Controls the oven for curing prints.
Shaking and Dusting Speed Dials: Regulates the speed of shaking and dusting mechanisms.
4. Setting Parameters
Depending on the fabric and design, adjust the temperature settings accordingly. For cotton, a heat setting of 120°C is recommended, with preheating set at 50°C.
5. Powder Application
Pour the powder onto the dusting unit, ensuring an adequate amount to cover the film uniformly. As the film moves through the unit, the powder adheres to the printed areas.
6. Curing Process
The film then enters the oven, where the curing process takes place. This step solidifies the ink and powder, ensuring durability and longevity of the print.
7. Cooling and Finalization
After curing, the film passes the cooling mechanism before reaching the take-up roller. This ensures proper drying and sets the print for further processing.
8. Reusing Excess Powder
An ingenious feature of the powder shaker is its ability to collect and reuse excess powder. The residue gathers in a tray, ready to be scooped up and utilized in subsequent prints, minimizing waste and maximizing efficiency.
Conclusion
Mastering the textile DTF powder shaker is a critical skill for anyone venturing into the realm of fabric printing. By understanding its components, functions, and optimal settings, you can achieve professional-grade results with ease. So, whether you're a seasoned printer or a novice enthusiast, harness the power of the powder shaker to elevate your textile creations to new heights.
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