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How to PREVENT the Kohler Courage Engine from Cracking the Block #baldeagle242
Why Does the Kohler Courage Engine CRACK the Block?
How to prevent and replace a blown Kohler Courage engine.
In this video, I'll show you why the case or block cracks on a Kohler Courage motor and how to replace a blown or cracked Kohler Courage Motor on a Toro Zero Turn Mower. Replacing it is pretty simple if you can source a good motor.
This process is the same on a riding lawnmower. The replacement engine came from a standard residential riding lawnmower.
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00:00 Talking Head, Let's get started!
00:26 Showing where someone tried to repair the case with JB Weld and a C-Clamp!
00:41 What to look for and how to prevent this if you have one of these engines.
01:07 Let's get started already!
01:34 How to Remove the electric clutch and drive pulleys (Pay attention to how the pulley comes off!)
03:27 Removing motor mount bolts
05:43 Comparing motors side by side to confirm the replacement will fit.
06:26 Setting replacement motor on the mower
06:50 Reinstalling motor mount bolts and hooking wires back up.
07:22 Reinstalling muffler (Original engine had bolts, the replacement had studs)
08:38 Installing Chock and throttle linkage.
09:04 Showing how to adjust chock and throttle linkage
10:14 Reinstalling drive pulley and Electric deck clutch (With Installation tip on drive pulley!)
11:02 Hooking clutch wire back up. Don't forget!
12:41 Reinstalling rear bumper
13:17 Attempting to start for the first time
14:36 Test drive and playing in the mud!
15:29 You're obligated! ;-) - Talking head recap
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