Can We Conquer The Impossible? Machining 2200lbs Of Steel Vertically

  Рет қаралды 171,418

TITANS of CNC MACHINING

TITANS of CNC MACHINING

Күн бұрын

Пікірлер: 280
@jeremiahreschke8091
@jeremiahreschke8091 8 ай бұрын
Took my students to tour their shop and we got to see this up close and personal. Great guys and very accommodating.
@suicidebylifestyle9267
@suicidebylifestyle9267 7 ай бұрын
Do they always dry cut stuff and have sparks flying everywhere? if so their tool supplier must fucking love them.
@martinsmith2948
@martinsmith2948 7 ай бұрын
@@suicidebylifestyle9267 its for the camera
@ZachAbram-ey8pm
@ZachAbram-ey8pm 5 ай бұрын
government would never trust me with a metal cnc machine lolol haha just the thought
@JS-cs8gz
@JS-cs8gz 8 ай бұрын
I like the blue porcupine that kept growing through out the cut
@russellofcnc
@russellofcnc 8 ай бұрын
If everything Barry does is "sketchy", none of it's sketchy. Most impressive!
@baydog308
@baydog308 8 ай бұрын
The camera's mag mount looks like a sea urchin from hell.
@barrysetzer
@barrysetzer 8 ай бұрын
We call them blue porcupines 😂
@R.W.89
@R.W.89 8 ай бұрын
CNSEA Urchin?
@ejsman36
@ejsman36 8 ай бұрын
Love how you sacrifice tools for our education! Can't wait to see what breaks next on that giant steel monolith!
@matyasiadam4656
@matyasiadam4656 8 ай бұрын
Those chips and patterns left by the tool are beyond amazing!
@joesmith1574
@joesmith1574 8 ай бұрын
That diamond pattern at the top and bottom remind me of the Chrysler Building in New York, pretty slick! Now I know why you milled all that metal down, you can rest your elbow on the chunk more comfortably on it as in the last shot.😊😊
@noisedecay
@noisedecay 8 ай бұрын
guys, seriously: get yourself a WFL Millturn machining centre for parts like that. Milling (or slowly gnawing) chips away like that is not efficient.
@tdg911
@tdg911 8 ай бұрын
That pattern looks pretty sick and its just roughed out. Can't wait to see the final product. Good stuff here and the music and videography is always on point. 💪
@J1GS4W_13
@J1GS4W_13 8 ай бұрын
Remember boys, these aren’t real world applications. This channel just shows what the machines and tooling can do.
@arvinlowe
@arvinlowe 3 ай бұрын
lol, these are real world applications. Not experiencing is not equals to non-existing.
@빨간맛양봉
@빨간맛양봉 8 ай бұрын
너무 재밌게 잘보고있어요~^^ 타이탄 화이팅~~ It's so good video and i watch it all. Titan 💥 boom^^
@kudosjeg
@kudosjeg 8 ай бұрын
Surely needed some serious coolant in there; have to let us see though, I guess.
@smnkm4ehfer
@smnkm4ehfer 8 ай бұрын
I run a 5ftx10ft table 5" spindle G&L HBM and THAT was some material removal. Damn
@reidb9422
@reidb9422 8 ай бұрын
At 2:50 you mention high feed milling and how it produces much longer cycle times based on limited depth of cut. I wish you guys would address this point in greater detail. I’ve commented before about how it would be nice to go in depth about high feed milling vs hem and when to utilize either of these strategies, or possibly some guiding principles, and why. Also it is my understanding and experience that both hfm and hem can be very productive it is just dependent on numerous factors. So to say that hfm undoubtedly produces longer cycle times than hem is a bit of a generalization, no?
@VegasEdo
@VegasEdo 8 ай бұрын
If you break 3 $1,000 end mills and save 50 hours, you are ahead. BUT if you break 5 end mills and take 45 hours longer...
@ruanmatthee-b2j
@ruanmatthee-b2j 8 ай бұрын
😍Been waiting for this video to come out so long
@tonymoll6265
@tonymoll6265 8 ай бұрын
Just awesome Barry. Look forward to the next phase!!
@barrysetzer
@barrysetzer 8 ай бұрын
Thanks Tony!
@TritonTv69420
@TritonTv69420 8 ай бұрын
Wow @ 7:18 there is a non default holder. Finally! Seriously though if you are showing people ways to do things... talking about properly modeling tool holders and making tool libraries should be something spoken about. Especially with multi axis toolpaths. You guys should make a video about setting up a machine sim. I'm trying to get an okuma mu 4000 setup in mcx 2024.... Nobody seems to really know how to add a new machine sim setup. Also... the endmill broke when the engagement increased on the other side of your fancy cone........ so your "solution" created it's own problem. Just pocket out a bore with straight walls. It will rip of way smaller tabs. A lot of people swear by solid holders but just like you said the screws came loose. I have seen more issues with solid holders and set screws than I ever had with ER collets or hydraulic holders or shrink fit.
@bill4639
@bill4639 6 ай бұрын
😂 the cone. I’m not buying it either. It has to be a sales pitch for sure.
@TylerTITANSofCNCTippit
@TylerTITANSofCNCTippit 8 ай бұрын
ayee GJ Barry and Adam!
@jakerawls4727
@jakerawls4727 7 ай бұрын
It would be interesting to see how your cycle time compared to just simply roughing this with a 2.5 hi feed button cutter
@Tank70Torino
@Tank70Torino 8 ай бұрын
Back in the 90s I would be doing this work on a brown and Sharp ballscrew machine 😅😅. Man have times changed ❤
@cyclingbutterbean
@cyclingbutterbean 8 ай бұрын
Barry is a BETTER machinist then Titan. 7 days a week and twice as good on Sundays!
@Martin-ef4xh
@Martin-ef4xh 8 ай бұрын
Just a quick question...When I had long running parts such as this, I anticipated tool wear/failure and programmed in mutltiple tools and figured in "chip time" on each tool. In this case, I probably wouldv'e done (3) 1" diameter E/M's. How come this wasn't done? Not pointing out flaws, just trying to gain knowledge.
@JosephMostowy
@JosephMostowy 8 ай бұрын
Not bad, that takes a lot of balls/confidence. Some parts just take a long time. Few would dare even try.
@timhoff9998
@timhoff9998 8 ай бұрын
Come on guys. Your supposed to show us efficiency. Do a turn profile and get most of that on the lathe.
@barrysetzer
@barrysetzer 8 ай бұрын
This part couldnt be turned because of the feet
@ipadize
@ipadize 8 ай бұрын
​@@barrysetzerweld em back on afterwards 👀
@FiglioBastardo
@FiglioBastardo 8 ай бұрын
​@@ipadize😂
@timhoff9998
@timhoff9998 8 ай бұрын
Barry, I very much enjoy your content. Maybe we can learn from each other and achieve the same goal. If this part could not be turned, perhaps a 2D dynamic contour, rolled geometry, to a substitute axis. Can provide sample.
@benjaminshropshire2900
@benjaminshropshire2900 8 ай бұрын
@@barrysetzer Well, you could turn everything _else_ and then mill the feet down from there. Actually, what I'm wondering is what it would take to set up a short run metal casting operation. Maybe CNC or 3D print a form for lost wax/foam casting? A quick search suggests you lose a few dollars a pound for anything that gets milled away. Add a few $k in mills and a week'ish of shop time and you could still be ahead paying a steep markup to get a casting. That said, you would be limited on the types of treatments you can offer so some jobs it just won't work with.
@jeremymatthies726
@jeremymatthies726 8 ай бұрын
@barrysetzer that was soooo sketchy 😁🤣. When the end mill broke it looked more to me from that angle like it came loose and just fell out. Great looking part so far, very geometric.
@ProjectShopFl
@ProjectShopFl 8 ай бұрын
Awesome job! One day I will make big blue chips of greatness like you Barry. Keep up the great work 👊👍
@barrysetzer
@barrysetzer 8 ай бұрын
Hahahaa GET SOME
@nikolaishriver7922
@nikolaishriver7922 8 ай бұрын
Why not just drill a hole to eliminate that last central tool-breaking tower, instead of that long slow spiral path?
@zimbab5748
@zimbab5748 8 ай бұрын
Barrrryyyy!! You're the man. But brother did that new tool cut well. Some science to check out, temperature of material + work input from cutting(actual energy energy to cut metal/theoretical minimum energy to cut) = final work done = temp of chip + change in temp of material + tool tip temp. Therefore if final temp of chip is super high you are putting in way more energy to cut, in this case, friction. That why the rig stopped flexing as much when you did the tool change. Monitor the machine torque and axis/vector forces to tell when the cutting edge has dulled. Forces needed by the machine increase substantially. Round 2 🎉
@dwaynesykes694
@dwaynesykes694 8 ай бұрын
But then KM wouldn't get to sell as many $1k endmills to guys "trying to put food on their table." Instead those endmills would get reconditioned for a fraction of the price and get re-used a number of times. Most (all?) nice machines have metrics on spindle load, servo load, and vibration that can be used to trigger a tool change. I know Siemens 840D can, at least on DMG machines.
@zimbab5748
@zimbab5748 8 ай бұрын
@@dwaynesykes694 very cool! Can those carbide mills be reground? I would have thought that would be the norm these days with electronics, auto change based on load and vinration. I guess they are seeing just how many lbs they can get off without touching the tool. But makes you wonder if you had 5 endmills for the job, and used them until then needed a regrind but not killed them, would the job go faster and more efficiently? Because you were cutting at optimum for more of the time. But the machine puts it through at the same speed so guess you wouldnt notice a difference, machine energy consumption would have to weigh in.
@dwaynesykes694
@dwaynesykes694 8 ай бұрын
@@zimbab5748 they absolutely get sent back to the manufacturer for reconditioning (their fancy term for. re-grinding) at most shops. Claiming that you can make more money by blowing up a $1k endmil, potentially a $1k toolholder, and sending a ~2lbs chunk of carbide flying through a million dollar machine is just reckless. Great way to make money if you make videos and sell tools for a living, horrible way to make money if you make parts for a living.
@dwaynesykes694
@dwaynesykes694 8 ай бұрын
@@zimbab5748 for some perspective on how "smart" the advice in this video is, a comparable endmill from everybody's favorite Swedish tooling manufacturer -- whom I shall not name to avoid having yet another comment nuked -- is 862 US greenbacks new yet can be reconditioned by the manufacturer for a mere 72 bucks up to four times. Amortize the cost of the tool and four regrinds and you're at 230 per wear-cycle on the tool, which makes the cost of solid carbide a lot more palatable. Those numbers are also list, any shop running enough material to justify 1 inch solid carbide is likely to have an account and consequently lower numbers than that. Regrinds on anything less extravagant than a 1" wide x 4" cutting depth 7 flute monster are substantially cheaper, making it even more sensible to NOT break your tools. The ability to regrind, plus the fact that blowing up a tool almost always wrecks a a fancy hydraulic toolholder (or at least the collet if using one), and you can begin to see why no one else is out there telling you to intentionally break your endmills... except shameless shills.
@lrcustomsinc3131
@lrcustomsinc3131 8 ай бұрын
So, I don't know what is mote impressive. The machining method or the amount of chips the camera magnet held onto.
@verakoo6187
@verakoo6187 8 ай бұрын
U know never thought about it, but that camera mount made me think. A high powered magnet that can be turned on and off might be pretty useful for clearing chips from the cutting area.
@gregoryh4601
@gregoryh4601 8 ай бұрын
Sir Could You use Carbon insert End-mill since you Not Using Coolant and Carbon insert loves heat ?
@rayreus7138
@rayreus7138 8 ай бұрын
wow that finished roughing already looks amazing.almost like a modern piece of art. if cnc machining does not work out anymore for barry he can always start making art with his trademark chatter patern.
@barrysetzer
@barrysetzer 8 ай бұрын
Hahahahaha
@SuperstarComponentsLTD
@SuperstarComponentsLTD 8 ай бұрын
You can see the heat pattern at the bottom of the cut earlier showing the end of the flutes were dead before the rest. If you sent an indexable in to sort all the little tickling with the end of the cutter it would have lasted the whole part Think of the beer money from recycling a inch endmill 😂
@mohammedalbattal77
@mohammedalbattal77 8 ай бұрын
Very excited to see more of this Mr. Barry
@thomasthecrunkengine3512
@thomasthecrunkengine3512 8 ай бұрын
Was there any practical reason for making that out of one piece or was it just to look cool. Either way that was a great video!
@chandanpanofficial
@chandanpanofficial 8 ай бұрын
iam from india and iam using fanuc and simens control...i like your all videos
@alt5494
@alt5494 8 ай бұрын
Have you considered running a tank of crushed dry ice inline between your machine air supply & the tool?? The cold air & semi solid CO2 combo would be similar to running coolant with the CO2 possibly acting as lubricant.
@clubdjmarcus
@clubdjmarcus 8 ай бұрын
That will just build up ice on and in the line, and it will be pure water, you don't want that in any part of your machine... Also dry ice evaporates to pure nitrogen, not something you want to blow in a room for 30 hours...
@alt5494
@alt5494 8 ай бұрын
@@clubdjmarcus Dry ice is pure CO2 it does not contain notable amounts of nitrogen unlike the atmosphere. Compressed air also has very low water by volume. What is present will freeze inside the mixing tank before entering the lines. To raise CO2 from base 400 PPM to dangerous zone of 40,000 PPM. In such a massive room would require multiple tons of dry ice to be melted with all ventilation removed. Also liquid nitrogen is already being run in machine tools with no issues at even lower temperatures.
@chrisbaer4209
@chrisbaer4209 8 ай бұрын
The mass of that thing is definitely helping with the work holding.
@humanfirst11
@humanfirst11 7 ай бұрын
Can someone explain it to me what's that structure supposed to be?
@bill4639
@bill4639 6 ай бұрын
Valve body
@danb3122
@danb3122 8 ай бұрын
Barry is an excellent machinist, wish I had a co worker like him
@barrysetzer
@barrysetzer 8 ай бұрын
Thanks Dan! We would have a blast!
@JosephMostowy
@JosephMostowy 8 ай бұрын
My coworker don't even know what a micrometer is and I'm supposed to train them on 12 axis Nak Mill Turns
@BrianSandoval-ji4yk
@BrianSandoval-ji4yk 8 ай бұрын
Maybe he has digital ones 😮
@morganv3818
@morganv3818 8 ай бұрын
I can smell the colour 7
@nicksomingenhar
@nicksomingenhar 8 ай бұрын
Look closely at 5:50, that Big stock is moving a bit when you do a cut, but with that speed/force and the BIG sketchy Stock and humongus Iron chunk
@paulpelletier9422
@paulpelletier9422 8 ай бұрын
oh yeah, I thought that was camera shake but nothing else is moving
@CensoredUsername_
@CensoredUsername_ 8 ай бұрын
The stock is being moved by the machine. It is not static in there, one of the CNC's axis is moving the workpiece into/out of the end mill.
@TritonTv69420
@TritonTv69420 8 ай бұрын
watch @ 1:47 and re think your comment.....
@nicksomingenhar
@nicksomingenhar 8 ай бұрын
@@TritonTv69420 Me? at your timestamp we see the spindel start.. not the work-piece shaking like at 5m
@barrysetzer
@barrysetzer 8 ай бұрын
Lol its just the camera shaking. Comsider when this endmill broke. When you break a tool that big, your stock would almost ALWAYS move. Not here
@alexloper3084
@alexloper3084 8 ай бұрын
Berry is a beast 👊😎 I love the process. 💯
@barrysetzer
@barrysetzer 8 ай бұрын
Loper its bArry 😂
@alexloper3084
@alexloper3084 8 ай бұрын
@@barrysetzer keeping it swanky 😎
@mokdumoknonsharrall1868
@mokdumoknonsharrall1868 8 ай бұрын
Hi there! I'm 9:55 into the video. Was someone babysitting this machine the entire time? What was the immediate procedure when a tool broke? Do you hit the E-stop? Do you pause cutting? Is tool breakage auto-detected? After that, do you just back up 100 lines in the gcode and resume, or a complete restart, or...?
@langgangbang
@langgangbang 8 ай бұрын
Why not pre-drilling all the pockets? And if no coolent..what about cryo-cooling. That topic has not been touched by you? For very rough materials like Monel etc. it would be interesting to see what tools could be applied....or for hardened steel...love your channel. Follow it for years. Not a mechanik anymore but still live the craft.
@JosephMostowy
@JosephMostowy 8 ай бұрын
PLUNGE MILL MOTHA FUKA!
@crslbl
@crslbl 8 ай бұрын
That endmill had a really rough day
@MakeItWithCalvin
@MakeItWithCalvin 8 ай бұрын
I think that's the only time I have seen Titan VISIBLY terrified of what was going on! That's how you know Barry is the "Sketchy King." I am curious, was the tool holder trashed after the set-screws loosened? And is that a common problem, or just a Barry problem?
@dwaynesykes694
@dwaynesykes694 8 ай бұрын
You absolutely should try to avoid breaking endmills. Running faster to trade tool life for lower cycle time is fine, but not to the point of failure. It's not just the endmill, it's the holder and potentially the machine that are at risk from breaking a tool, especially a large 1" solid carbide endmill. High end hydraulic toolholders aren't cheap, and you can pretty rapidly push a job well past the cost of a little extra cycle time when you start breaking things. And forget running lights out like this, no one wants to come in to find a crashed machine in the morning because a tool broke.
@cambrowndrums
@cambrowndrums 8 ай бұрын
I think they know what they’re doing bro
@MachiningMaverick
@MachiningMaverick 8 ай бұрын
@@cambrowndrums They do know what they're doing. They're selling you on the idea of breaking tools to save money because they're sponsored by tooling companies that are happy to see you break a $1,000 end mill instead of stopping 10 minutes sooner when the tool is at a point that it's dull but can be resharpened. An end mill like that can have multiple life cycles if resharpened.
@SodiumEx
@SodiumEx 8 ай бұрын
Also no coolent was used so I'm sure they were aware of this happening
@sheepman6291
@sheepman6291 8 ай бұрын
Sick! So much metal.
@RubSomefastOnIt
@RubSomefastOnIt 8 ай бұрын
i thought you could do a conical tapered hole with the helical bore path? am I mistaken?
@flikflak24
@flikflak24 8 ай бұрын
I actually like that surface. It's almost like a cosmetic feature
@XxSteamStreamxX
@XxSteamStreamxX 7 ай бұрын
I noticed on the 2nd tool, there was a portion that was especially obvious at 10:01 about a quarter inch from the bottom that was cutting very poorly. Was this by chance a chip in the tool that came from breaking the first tool and being unable to clear what might have lodged itself into the steel? I've seen this happen in multiple cases where I work yet I feel like its something I never see acknowledged.
@lvxleather
@lvxleather 8 ай бұрын
That roughing pattern looks rad. I think you'll get better tool life by not standing there watching the tool. I just sit back and listen 🎶🎵 Since quantum mechanics proves observation changes behavior, I figure the tool is better off not having a person stare at it hoping it doesn't break 😆
@barrysetzer
@barrysetzer 8 ай бұрын
That may have just been my favorite comment of all time
@lvxleather
@lvxleather 8 ай бұрын
@@barrysetzer 😆thanks brother, I appreciate what you guys do 💪
7 ай бұрын
Hiya, just a spectator here. How come cooling is not used for roughing, or any particular reason this is an exception here? Except for maybe not blidning the cameras?
@GeneralPurposeVehicl
@GeneralPurposeVehicl 4 ай бұрын
Does this machine know when it broke a tool? I guess not as the spindle kept turning.
@garethevans9789
@garethevans9789 7 ай бұрын
8:18 What are those two rings that formed around the tool? Could it have lasted longer if it was cleared/ had a chance to cool? Tool post-mortems could make an interesting video.🤔
@jaizenfisher7195
@jaizenfisher7195 8 ай бұрын
this is what my school shop teacher swears he made back in the 80’s with 3 high speed steel endmills and a manual mill😂❤
@peilethan
@peilethan 8 ай бұрын
it can be done with a rotary table and a large enough mill. it would just take half a year. and fuck ton of filing. lol. dont knock a high speed steel end mill. they can take some shit. not like carbide of course. but they can take some shit. feed and speed is waaaaaaaayyyyyyyyyy more important in that regard. but. its gotta be good shit. not accupro. its gotta be Cleveland or something like that.
@divineikegod920
@divineikegod920 8 ай бұрын
How do you calculate machine shop rates
@D3nn1s
@D3nn1s 8 ай бұрын
You calculate how much money the mill costs you per hour, the purchase, the shop space, etc. Think about how much you want to pay back your machine, the profit you want to make and look at the rates other shops in the area will charge
@bill4639
@bill4639 6 ай бұрын
First you add how long it takes to film per hour, then you add the cost of the cameras and film crew, then you add the cost of editing, then you add the cost of all the broken tools and bearing wear, then material cost. You get to subtract all the advertising money from the CNC machine companies, tool makers, and KZbin revenue though.
@brodyhmachining
@brodyhmachining 8 ай бұрын
Running a 1" endmill until it breaks is pretty inefficient. Inspect the tool, mastercam even has an option for this after time or inches in the cut. Saves you chasing where you were in the program and saves your holder, part and spindle.
@Slaytanic454
@Slaytanic454 8 ай бұрын
4:00 Funny to see that the big, high end machine shops are still using plastic totes for mill chips 😂
@ozzybusey575
@ozzybusey575 8 ай бұрын
Holy crap you killed it great job. Did you have to use the power of the combover yet or are you saving it? You get no respect!
@Kardos55
@Kardos55 8 ай бұрын
Nice roughing job!
@CNCMatrix
@CNCMatrix 8 ай бұрын
I would've just rotated the part 90 degrees each side and rough plunge milled it with no coolant, personally. You're super lucky you didn't get a chunk of carbide embedded into that steel or work harden badly.
@ruanmatthee-b2j
@ruanmatthee-b2j 8 ай бұрын
Barry wasn't joking when he said hes busy creating chips and fire
@barrysetzer
@barrysetzer 8 ай бұрын
Hahaha told ya!
@dergamer0913
@dergamer0913 8 ай бұрын
Might be a silly question, but how do you continue in a hour long CAM-Block after your tool breaks without letting it run again?
@clubdjmarcus
@clubdjmarcus 8 ай бұрын
Most machines will let you return or start on any line of code. Depending on the machine this can be very easy or just requires a few extra steps. In a program like this you go back 20 to 100 lines of where you pressed stop.
@tubbytimmy8287
@tubbytimmy8287 8 ай бұрын
People in the comments always get a nervous breakdown when there is no coolant 🤣 "B-b-but. Must. Use. Coolant...Arrrhg!"
@D3nn1s
@D3nn1s 8 ай бұрын
8:24 pretty sure your helix is what caused the endmill to break in the first place. Honestly i cant see how the material left behind you destroy such a hefty cutter. Also if you do these heavy cuts, why not use high speed milling or use endmills with inserts? Could make much more beefy rough cuts with them
@Guds777
@Guds777 8 ай бұрын
Does Heller CP 6000 have a load sensor in the spindle. Like if it is doing a tool path and suddenly the load changes from x watts to much less watts it can sense that the endmill did break. Or were you just lightning fast on the emergency stop button...
@D3nn1s
@D3nn1s 8 ай бұрын
Def not load change, otherwise itd stop when you you are finishing a cut. Vibration sensor could be though
@genius3423
@genius3423 8 ай бұрын
Why didn't you turn it on a lathe with an allowance? And why don’t you use end mills and just do an end mill right away?
@igaming325
@igaming325 8 ай бұрын
❤❤ love you... Suuuper sketchy 😮😂
@jukkapekkaylitalo
@jukkapekkaylitalo 8 ай бұрын
What is the most efficient way to change tool, and start milling again. If you break your tool middle of run in place that is not mapped as scheduled tool change spot.
@Marlfox570
@Marlfox570 8 ай бұрын
You use line numbers in a program usually. Tool breaks, check the line number of program, put new tool in, start program up a few lines before to be safe, hit cycle start. Good controls have a mid file start option that checks the code for any g and m codes that might need to be set before returning to the cut (like tool length offsets or something)
@jeffwombold9167
@jeffwombold9167 8 ай бұрын
Some machines remember where the tool broke, and then it will back up a few lines, and you can then restart a couple moves before hand.
@1320pass
@1320pass 8 ай бұрын
So why no coolant? For video? Would coolant save at least a $1000 in a broken end mill?
@MarcinKryszak
@MarcinKryszak 8 ай бұрын
That some bad ass pattern.
@das7248
@das7248 8 ай бұрын
Still dont get why not use coolant?
@didiz01
@didiz01 8 ай бұрын
A fraisa MFC cutter could just helix entry and rough inside to out. No need to do the thread mill trick 😊
@NickRoegiers
@NickRoegiers 8 ай бұрын
What about the cost of a tool breaking when noone is there to stop the machine and replacing it. What if you break 4 more tools that are more expensive or not as easily replaceable.
@RoboDriller
@RoboDriller 8 ай бұрын
Odd tool oscillation at 1:50 Is that the beginning of loose setscrews?
@barrysetzer
@barrysetzer 8 ай бұрын
Good eye!!!! Yes it actually happened happened 5 or 6 times before the endmill finally gave up. The last time i used red locktite on the screws 😂
@RoboDriller
@RoboDriller 8 ай бұрын
@@barrysetzer was red loctite the fix for the screws coming loose? I had this happen, just assumed it was not tightened enough plus didn't have weldon flats on the tool. 1" holder too!
@barrysetzer
@barrysetzer 8 ай бұрын
@@RoboDriller it did end up working, but i decided to switch to the hydraulic holder after the tool broke. I assumed the same as you, that i hadnt tightened the bolts enough. But after the first time they came loose I used a 2 foot long cheater bar and they still came loose. And my tool did have weldon flats. I think its just a combination of heat, torque, and vibration
@jeremypryor1665
@jeremypryor1665 8 ай бұрын
...You guys use coolant on a lot of your end mills. We use Guhring tools, they call for about the same speeds and feeds as your kennametal end mills, but they recommend using only air. Does kennametal recommend only using air but you found it better to use coolant?
@barrysetzer
@barrysetzer 8 ай бұрын
In my own opinion coolant is usually better. Flushing chips with coolant usually negates the negative effects of thermal shock
@JosephMostowy
@JosephMostowy 8 ай бұрын
HPC at 1000 psi some Swiss Blaser, he could have done that with one end mill. And secure it better than set screws, maybe them locking end ones
@Vettecool01
@Vettecool01 8 ай бұрын
That SMX3100st seems like it would be a better fit for this job… also is that the part deflecting on some of those heavy cuts or just the video playing tricks with the z movements?
@jones7399
@jones7399 8 ай бұрын
why do you cut clockwise along the direction of rotation instead of against the rotation of the tool
@Marlfox570
@Marlfox570 8 ай бұрын
For most materials in a cnc you'll almost always be climb cutting (with the cut). You get better tool life, surface finish, and chip evacuation. In a manual mill you tend to do a conventional cut (opposite of climb) because the mill isn't rigid enough and the table often gets pulled along the cut causing problems or tool breakage. You don't have that problem with most cncs
@jones7399
@jones7399 8 ай бұрын
@@Marlfox570 aye, thanks for the detailed explanation bud!
@chrisw7188
@chrisw7188 8 ай бұрын
the entire part was ran without coolant? :o
@firebry23
@firebry23 8 ай бұрын
You need to demag that material.
@MajurSal
@MajurSal 8 ай бұрын
was wondering how come there's no use of coolant
@tobyshew865
@tobyshew865 8 ай бұрын
Inheritance Machining made a Mobius cube manually on a Bridgeport mill. Could this be done on a cnc?
@johannesthepotates
@johannesthepotates 8 ай бұрын
the problem there was holding the part nice and still in a chuck or a holder. the same problem would be with CNC, however, you would get to remove hard reaching zones from different angles with a 5 axis machine, Inheritance had only 3, only a top down approach
@Saeschboy
@Saeschboy 8 ай бұрын
I just came to see the endmill brake. I dont know why.
@jeffwombold9167
@jeffwombold9167 8 ай бұрын
By around the 9 min mark, I could hear the emill getting dull.
@tongzhang2836
@tongzhang2836 8 ай бұрын
Is there a reason to cut dry?
@KevPV
@KevPV 8 ай бұрын
Love your work and I'm not trying to be mean here but I think you'd look better bald. I started losing hair when I was 19 and buzzing the rest of it it off was one of the greatest decisions I've made. Looks much better than a combover IMO, and much simpler to maintain.
@barrysetzer
@barrysetzer 8 ай бұрын
LOL i was bald for 15 years. Wife didnt like it tho. So what can i say 😂
@KevPV
@KevPV 8 ай бұрын
@@barrysetzer Lol, can't argue with that! Keep up the great work man. Love your content!!
@mjshorty19
@mjshorty19 8 ай бұрын
Why do that ridiculously high sfm just to have such a light ipt federate?
@AM-hf9kk
@AM-hf9kk 8 ай бұрын
So... why didn't you slow down and use coolant if you knew you were likely to break tools? I guess somebody did the math to sort the break-even with replacing tools? edit: Almost 9 minutes in before we get the answer.
@hanshsu8707
@hanshsu8707 8 ай бұрын
How do u know the tool will break around there?
@barrysetzer
@barrysetzer 8 ай бұрын
When the spark starts to wrap around the tool, its a clear indicator your cutter is chipped
@ThisRandomGuyYouDidntNotice
@ThisRandomGuyYouDidntNotice 8 ай бұрын
creating all those stock models, do you do this by hand or are you using some "simulate this path being cut" software and use the outcome?
@barrysetzer
@barrysetzer 8 ай бұрын
Its a mastercam toolpath!
@douglaspintor
@douglaspintor 8 ай бұрын
is this an actual part or just for video purposes?
@JosephMostowy
@JosephMostowy 8 ай бұрын
That's a stupid question
@douglaspintor
@douglaspintor 8 ай бұрын
@@JosephMostowy that's a stupid answer
@editman145
@editman145 8 ай бұрын
Love it!!!!!💓❤🧡💛💚💙💜🤎🖤🤍
@Limosical
@Limosical 8 ай бұрын
If the HSM toolpath of your cam system can't account for the "tower" then mastercam needs enhancing
@Other_Veo
@Other_Veo 8 ай бұрын
Nice big overflowing chip bins and no safety glasses is deff the sketchy part heh
@limpanskok
@limpanskok 8 ай бұрын
110% 👊 all in mm ?
@Tigero3
@Tigero3 8 ай бұрын
Why don't you sharpen your cutters before they are destroyed? Wouldn't that be cheaper? I do it like this, you just have to change it if the sound changes too much.
@canalanormal5253
@canalanormal5253 8 ай бұрын
Pq é mais barato substituir do que perder tempo afiando.
@Tigero3
@Tigero3 8 ай бұрын
​@canalanormal5253 We have cutters from Fraisa and they come every week to pick up our used tools. They then sharpen them for about half the purchase price. Most tools can be sharpened about 3-4 times. Other manufacturers may not have that, but for us it makes sense.
@canalanormal5253
@canalanormal5253 8 ай бұрын
@@Tigero3 Cara, depende do seu tipo de serviço, linha de produção é uma coisa, margem de lucro mais baixa, serviços iguais e repetitivos, Peças sob demanda a margem de lucro é infinitamente maior, acaba compensando a troca do que a afiação pois se perde mais tempo ajustando a calibração e ponto de corte que voltar com uma fresa nova com tamanho predefinido onde maioria das vezes a calibração do corte nem é necessária.
@paulpachikara6597
@paulpachikara6597 8 ай бұрын
Why did you cut dry? Was it only for ease of video capture or would you normally run it dry?
@barrysetzer
@barrysetzer 8 ай бұрын
It was just for video. Coolant makes machining boring
@paulpachikara6597
@paulpachikara6597 8 ай бұрын
Lol fair enough@@barrysetzer
Spindle's Broken, Can’t Wait For Service: Barry Changes Spindle Out
8:14
TITANS of CNC MACHINING
Рет қаралды 125 М.
Syil X7 / Syntec control/side mount ATC
5:58
K B (Kompound Machining)
Рет қаралды 69
Quilt Challenge, No Skills, Just Luck#Funnyfamily #Partygames #Funny
00:32
Family Games Media
Рет қаралды 38 МЛН
When Cucumbers Meet PVC Pipe The Results Are Wild! 🤭
00:44
Crafty Buddy
Рет қаралды 62 МЛН
快乐总是短暂的!😂 #搞笑夫妻 #爱美食爱生活 #搞笑达人
00:14
朱大帅and依美姐
Рет қаралды 14 МЛН
Accompanying my daughter to practice dance is so annoying #funny #cute#comedy
00:17
Funny daughter's daily life
Рет қаралды 24 МЛН
Van Rossem vertelt over de Val van de Sovjet-Unie
3:01:09
Maarten van Rossem - De Podcast
Рет қаралды 239 М.
Attempting our MOST Terrifying Fixturing Solution
13:32
TITANS of CNC MACHINING
Рет қаралды 132 М.
I Failed at the Biggest Craft Show in the USA-Here’s What I Learned
22:36
Machining Waspaloy: The Fiercest Super Alloy You've Never Seen
16:51
TITANS of CNC MACHINING
Рет қаралды 294 М.
Inventor of the Miata Reacts to Tiktok Miatas
17:54
Real Mechanic Stuff
Рет қаралды 9 МЛН
Making a Machinist Hammer (but TINY) || INHERITANCE MACHINING
15:16
Inheritance Machining
Рет қаралды 700 М.
Engines are now getting smaller
10:43
DIY Garage
Рет қаралды 7 М.
Machining the World's First Aerospace ISOGRID Skateboard
15:31
TITANS of CNC MACHINING
Рет қаралды 1,5 МЛН
Woodturning - Old Glass Bottles
16:43
Jack Mack Woodturning
Рет қаралды 9 МЛН
Quilt Challenge, No Skills, Just Luck#Funnyfamily #Partygames #Funny
00:32
Family Games Media
Рет қаралды 38 МЛН