Caterpillar 3516 initial start up (complete rebuild)

Initial start up of Caterpillar 3516 diesel generator set engine having serial number index 25Z. This engine has been rebuild deeply by replacement of all critical and recommended parts involved in major overhauling as per Caterpillar parts re-usable guidelines and assembling instructions.

[@mohammedsiddiqui2763]

Congrats on 1M views on this video

[@zeeshan_engineering_services]

Jazaka'Allah khair

[@mohammedsiddiqui2763]

@@zeeshan_engineering_services waiyyakum Zeeshan Mammo…Ibrahim Siddiqui here ❤️

[@kobusdutoitbosman6240]

wonderful to hear, see it come to Life again, sound healthy - a thrill immense 👊

[@camillesymons2170]

So impressive! I've started these in ferry ⛴️ boats and they certainly sound so impressive!

[@zeeshan_engineering_services]

They are!

[@juniorkhan9539]

Very good job I'd say apart from the exhaust. Please do connect the exhaust to any workshop outlet

[@josephastier7421]

Nothing crawls like a Caterpillar.

[@truckcaretv8649]

CAT engine power full 💪💪

[@zeeshan_engineering_services]

Yes buddy it's almost 💯 BHP per cylinder and 1500 plus per V16 engine ☺️🇺🇲🇵🇰😉

[@laurentdarcq5624]

Congratulations ! Such a beast !

[@zeeshan_engineering_services]

Hmm... Thanks for fabulous comment..😎🇱🇷😉🇵🇰

[@jangkar-laut]

studio is useful for adding knowledge and adding insight into knowledge, thank you for the toritoial

[@BradFalck-mn3pc]

The Beast

[@Nananggenzer]

steady success always prioritizes safety👍👍👍

[@zeeshan_engineering_services]

Thanks for your kind update... 😎🇵🇰😉🇺🇸

[@rrknl5187]

I've installed about dozen 3516s as emergency power generators and a few as prime power. About half were 480 volts, the other half were 4160. The largest one had 4 turbos and was rated at 3200 HP@1800 RPM, most were from 2000 - 2500 HP. They seem to be a pretty good engine but the top ends need overhauled often. If I remember, the compression ratio is about 13.5:1 so if the block is below about 40F, you'll need starting fluid. If it's a backup generator, the block is kept warm and they start right up, just as this one.

[@zeeshan_engineering_services]

Glad to read your kind and informative update. Here in Pakistan mostly diesel generator sets are on 400 volts 50 Hertz or 1500 RPM same as that particular prime rated 3516 engine was rebuilt. Yes I have also hands on experience on quad turbocharger 3500 series HD diesel engines. It's good and more effective. Beside that I have worked on 3100 to 3400 series, C 15 to C18 engines, 3456 Acert engine and some classic engines too along beloved father (late) likewise D342, D343, D346, D348 and D349 having in line long style fuel injection pump group in middle deep inside block and click type valve clearance method along Dual overhead camshaft DOHC 😉😎🇱🇷🇵🇰

[@electric7487]

13.5 compression? That's awfully low for a Diesel. The E models are at 16.5:1.

[@rrknl5187]

@@electric7487 Caterpillar seems to like ultra low compression, just enough to get it started provided the block is warm. They make up for it with high turbo boost. I've seen nearly 100" on some engines......enough to burn the paint off the tubes from the turbo to the after cooler.........

[@rrknl5187]

100" of mercury.....around 50 PSI.

[@kehilabermudez6228]

amigo buenas tardes un motor 3116 en cargador 994 las rpm en 1600 es muy poca .... verdad

[@maaenterprise3611]

Salute to you for beautiful video.

[@zeeshan_engineering_services]

Bless you!

[@sairakhalidkhalid3469]

I love you good work and mashally will work out for you brother but work are very hard look like much fast and difficult work but keep watch all way🥰🥰🥰🥰🥰🥰

[@zeeshan_engineering_services]

Thanks 👍

[@danieldl9523]

Muito lindo esse motor👏👏👏👏🇧🇷🇧🇷🇧🇷🇧🇷😎

[@TuffBurnOutTeam]

Fantastic rebuild you fellas Great video 📹 Thanks for sharing Australia 🌏 beautiful

[@zeeshan_engineering_services]

Welcome 😊 bless you 😇

[@ulygusly416]

wow...mesin cat 16 silinder..👍👍👍

[@josephastier7421]

Sounds healthy.

[@edochoa3452]

Great video great motor!

[@nestosmadridbago4670]

hahahaha..... that was wrong.... you know what i mean if you are a caterpillar mechanic

[@Funnymoney209]

@@nestosmadridbago4670how much they pay, not greedy, just curious

[@thetrmoon8tr946]

still has better fuel mileage than my car

[@ReadingAreaRailfan]

Soo line railroad replaced the previous EMD 567D3 motor with this cat when they rebuilt their GP30 locomotives

[@zeeshan_engineering_services]

Dear, absolutely right. Caterpillar 3500 diesel V12 and V16 engines and C175 series too running locomotive around the world ☺️🇵🇰😉🇺🇲

[@operatorchanneltv]

Nice bro

[@Cosmos_Beatz]

Aye damn those turbos

[@zeeshan_engineering_services]

Hmm Dear, it's ABB RR153 twin turbocharger which spins as high as 50,000 RPM likewise whistle of jet engine of Boeing 777 and becomes hot as 600C to 650C temperature to produce finally 1600+ horsepower 😉🇲🇷😎🇱🇷

[@Thetrucky69]

THIS ENGINE IS TUFF!

[@joeyalbergo]

That's a beautiful machine #rightthere

[@shorabhossainsohan2806]

Nice job.... Sir

[@a.siddiqui3025]

Masha Allah !! Good job 👏

[@zeeshan_engineering_services]

Thanks for your kind comments. 😊

[@zhaqirhussein]

great technician...👍

[@zeeshan_engineering_services]

Yes, thanks

[@robertferreiro3466]

Fantastic......... 👍👍👍👍👍👍👍👍👍👍

[@zeeshan_engineering_services]

Thank you so much 😀

[@mydc2200]

Great engine

[@leovaldez5017]

I have CAT 3512B now in my ship. Triple engine with triple screw ship

[@surfman8388]

How many meters ?

[@MdAzad-eb1mz]

Nice job

[@zeeshan_engineering_services]

Thank you! Cheers!

[@intuition8145]

Kindly upload or give Link to complete overhaul video of cat 3516

[@kobusdutoitbosman6240]

sounds smooth !

[@СумеречныйхранительНавсегда]

Awesome Cool Video

[@zeeshan_engineering_services]

Thanks. Bless you 😎🇱🇷🇵🇰

[@zeeshan_engineering_services]

Would like to share my another achievement at own rebuilt shop Caterpillar 3512 having 1275 KVA rating as below; kzbin.info/www/bejne/jKOcn2ipaZetaKM

[@ryandoe11]

This is going to power their whole indian village

[@zeeshan_engineering_services]

Yes dear, whole 1350KW mechanical power 😎 🚩 and 1200 KWe but for numerous cities of Pakistan 🏭

[@manishholla]

it's not in india dude.

[@leotvadventure]

Nice

[@pauliewalnuts7088]

Damn that was awesome

[@videoclips3115]

good job

[@zeeshan_engineering_services]

Thanks 😊

[@anaklautbiduk-biduk7153]

Good job .. 👍👍👍🔥🔥🔥☕☕☕☕

[@zeeshan_engineering_services]

Thank you! Cheers!

[@abdulgafoorgafoor6793]

Aslamalekum Bhai ji ye 12cilender Kaha pur banya banaya

[@ugikprs]

Amazing

[@agustinfrancocuevas6808]

I would like to know How much torque (pounds) should be applied in turbochargers?

[@SOU6900]

Sounds like a Deere cranking over

[@ReadingAreaRailfan]

SOU6900 helloo fellow railfan friend

[@tazhillleader]

Good engine did you pre lube before start up? I've built about 30 of these and always pre lube before initial start up after overhaul

[@zeeshan_engineering_services]

Yes, I always do it before engine cranking and even during engine testing and adjusting too 😉

[@robertomedina9061]

If it is an electronic injector, cut off the cylinder injector with the et. and do the compression test,

[@zeeshan_engineering_services]

hmm. No it`s not EUI as Caterpillar 3500B and C series diesel engines are designed on EUI electronic unit injector system. My engine has MUI mechanical unit injector. Well for EUI engine start up, you may watch my another video of 3512B engine. And we made cut out test of all electronic injectors by ET electronic technician respectively.

[@smarthenry5800]

what's the fuel consumption rate of the engine

[@zeeshan_engineering_services]

Almost 200 liters per hour diesel ⛽ on 75% 900 KWe or 1500 amperes

[@moisessairrojasgimenez2716]

Great! How much cost a rebuild like that ??

[@zeeshan_engineering_services]

Hmmm US$ 25K - 30K for CAT 3516 under normal OEM In-frame overhaul kit.

[@emeraldvaldez5168]

sir can i ask what the firing order on that engine? thank you

[@zeeshan_engineering_services]

Hmm why not. Well it's a V16 twin Turbocharger, dual cam, MUI mechanical unit injector engine. The firing order of that engine as per standard counter clockwise rotation is as following; 1-6-8-9-13-16-2-3-10-11-14-4-5-7-12-15 😎 🇱🇷 😉 🇵🇰

[@nomankhatri.]

Mashaallah zeeshan bhai

[@belajarbersamachannel]

Salam kenal dulur semuanya🙏

[@zeeshan_engineering_services]

🙋

[@КарзинНиколай]

Hello. Do you have any units for sael? I need Cummins kta50g3, qsv91. Caterpillar 3516..

[@zeeshan_engineering_services]

Hi. Well I have 3512 diesel generator set 1275 KVA in Lahore Pakistan

[@osmariobrito7776]

Isto é um motor de gerador elétrico, caminhão de mineradora, guindastes, escavadeiras ou locomotiva?

[@zeeshan_engineering_services]

It's an electric power generator driven engine

[@mrnawab6594]

Maa shaa Allah Shafqat Kamoka Shb

[@zeeshan_engineering_services]

kzbin.info/www/bejne/e3SXmayFfdKNa9U

[@mbbnoother1536]

How much oil pressure readings

[@ricaltv1865]

Maen enggine, wowwwww nice..

[@klarei4326]

Das sind schon Maschinen in einer anderen Größenordnung wie beim PKW

[@Brandy911]

"als"

[@klarei4326]

@@Brandy911 Deutschlehrer?

[@Brandy911]

@@mia30vh Solche putzigen Motörchen (2x) bewegen an meinem Auto jeweils das Glas der beiden Außenspiegel ;-)

[@Brandy911]

@@klarei4326 Legastheniker ?

[@klarei4326]

@@mia30vh Bitte Text richtig lesen

[@deleobis9289]

Please what's the KVA of this generator?

[@zeeshan_engineering_services]

Dear, it's 1500 KVA, 1200 KW, 400 Volts, 50 Hertz and 0.8 power factor. Total ampere capacity is 2165 on 💯% load. About 210 liters ⛽ consumption diesel on 80% load. 13,000 kg weight of generator set and 416 liters lube oil 🛢️ capacity.

[@mohammedalnefati3672]

How do you start without radiator and coolant system ?

[@zeeshan_engineering_services]

Hmmm technically possible and safe. On lower end we placed a solid metallic plate along gasket on water pump impeller housing same as shape of water line connection towards regulator housing. Then refill coolant as high as upper lever of jacket water temperature regulator housing until you can touch coolant level by insertion of finger 🤞 inside regulator housing. Always make sure you have installed temperature regulator in housing along vent valve and adequate seal 👄. By that way definitely you may control coolant level inside engine at adequate level and 248-5513 CAT regulators would not have to release coolant flow from cylinder block until jacket water temperature reached @ 82C at least in favorable time. In that favorable time we can analyze engine sound, emission and other critical parameters. We usually use infrared thermometer temperature gun in that scenario rather than rely on temperature switch 😉🇵🇰🇺🇲😊🔧🛠️💰

[@rachidboutoughmas7642]

Wawww se jeant 👍👍👍👍👍💪💪💪💪💪💪

[@timmorris3056]

Ahhhhhh, deisel for breakfast....😁👍

[@rudycarlson511]

Why did it have to be rebuilt was it leaking oil? Injectors shot?

[@zeeshan_engineering_services]

Dear, it had run 17,000 plus running hours since new in 1992. Lube oil consumption, both seals and wear sleeves of crankshaft were leaking poorly due to blow by. Weak ABB turbocharger and seepage in cylinder head gaskets were over all conclusion to rebuilt it and gave her a new virgin life 😉🇵🇰😎🇱🇷

[@rudycarlson511]

@@zeeshan_engineering_services With proper maintenance and care it will last a long long time there’s nothing like a diesel engine when it first starts at a heavy overhaul

[@zeeshan_engineering_services]

@@rudycarlson511 Well as per Caterpillar service manual recommendations besides annual fuel consumption parallel to load factor and running hours. Complete or major overhauling is definitely due on 18,000 service meter units. Because we must have to retain reliability of engine major components to make job done at right, on competitive budget and minimize down time 🎓🚩

[@sylvanovanwaardenberg4950]

Cold start and you give a lot of gas you have to wait when the motor is warm

[@belajarbersamachannel]

Riview heavy equipment, haul truck 793c

[@zeeshan_engineering_services]

Hmmm Caterpillar 789 haul truck also has same engine along quad Garrett turbocharger 😎🇵🇰😉🇱🇷

[@dkantique5577]

Resume de du koi mujhe v rakh lo... mechanical enggineer kiya hun or engine ka kam v jnta hu

[@PedroSantos-dz4rk]

Qual a potência??

[@fajribakhri9453]

CAT 3516 Twin Turbo

[@BindasEverywood]

Sir workshop me job milega kya

[@gm1762]

Something’s completely wrong here: this engine has to run smoothly, but it runs now as a wrong timed V6, and the engineers should have been aware about that.... Something simply should not be outsourced. Sorry guys.

[@HaiderRashidQureshi.9100]

Assalam walekum जिशान भाई मुझे आपसे बात करनी है

[@detaart]

No oil priming?

[@zeeshan_engineering_services]

Off course, it was made directly to the engine oil gallery point. The manual operated hand pump was used before engine cranking.

[@pabloc968]

Looks like locomotive engine , 👌

[@zeeshan_engineering_services]

Hmm why not. As it's also applicable and modified in locomotive too.

[@jackblack9208]

We use these in our tugboats.

[@zeeshan_engineering_services]

@@jackblack9208 hmm indeed Caterpillar 3500 diesel engines are most popular around the globe and widely used in Petroleum, Power Generation, Marine, Industrial, Construction Hual dump trucks and locomotive too besides C175-16 & -20 respectively 🇵🇰😉🇱🇷😎

[@mishelmathew7193]

The major issue with caterpillar engine is very noisy ...

[@ArifKhan-xw8uj]

Sir valve adjustment & valve timing gauge how

[@zeeshan_engineering_services]

Hmmm. Testing adjusting of valve clearance and fuel timing injector travel always made by Caterpillar recommended tool 0.020 inch valve inlet and 0.040 inch valve exhaust. Both float bridge (adjustment free) 😉 🇵🇰😎🇱🇷. Well fuel timing for Caterpillar 3516 MUI is 86.90 mm 🎓🚩

[@ArifKhan-xw8uj]

Thanks u sai

[@sohaibshahid7694]

@@zeeshan_engineering_services means it is the mechanical governer controlled model

[@zeeshan_engineering_services]

@@sohaibshahid7694 hmm nope. Indeed it is an industrial generator set engine Caterpillar 3516 for a female 1200 KW / 1500 KVA. The engine is modified on Woodward 2301A electronic governor powered by 24 VDC. We only have had to make an engine initial start up without any electronic governor and that's why we had to control fuel manually by hand 😎🇵🇰🇱🇷😉

[@seasons_life_on]

Ithinu enna milage kittum?

[@whackyjinak4978]

Why does it have the rocker covers off?

[@zeeshan_engineering_services]

Hmmm to verify valve train and lube oil pressure of individual cylinder head 😎🇵🇰🇱🇷😉

[@joelflores2590]

Ese motor de q maquinaria es

[@zeeshan_engineering_services]

Hmm this is an electric power generator set engine.

[@syedsolyman6373]

Is this diesel engine???

[@zeeshan_engineering_services]

Why not.... it's diesel ⛽💯🇵🇰☺️🇺🇲😉

[@ismailomer3093]

Can i help me

[@jozefbania]

That inhalation.

[@ArifKhan-xw8uj]

How much is the valve clear....

[@azizahjaafar913]

Kem blh dak buad tpi paraad .

[@samsindoequipment9476]

I have 3516 for sale

[@herbhouston5378]

What are the specs on that motor?

[@zeeshan_engineering_services]

Hmmm 170 mm bore, 190 mm stroke, 13:1 compression ratio, V16 twin turbocharger direct injection aftercooler engine having displacement of 69L and 1500 HP plus mechanical power 😎😉🇱🇷🇵🇰

[@sieraleon_magasin_dj3312]

masa besi itu hitam???

[@andreluizmachado9696]

ESSE É BRUTO !

[@Parachute880]

Cat diesel power.

[@abdulgafoorgafoor6793]

C15,c16ka no mein Kam Ker Letta hoo

[@Famouskulfi]

Missing problem

[@pepitogrillo4255]

Eso es un motor y lo demás cuentos

[@marlius76]

Salam mekanik Caterpillar

[@zeeshan_engineering_services]

Waalikum salam

[@anikdebnathopu8082]

coolant system

[@zeeshan_engineering_services]

Hmmm engine jacket water circuit is completely filled by soft water up to upper regulator housing before start up as seen in video satisfactorily. We did have to monitor temperature by infrared Lazer gun 🇵🇰😉😎🇱🇷

[@dadylonglegs6071]

Hp power of 3508

[@zeeshan_engineering_services]

Well mechanical unit injector MUI Caterpillar 3500 series all engines almost have ability to produce 💯 🐎 horse power per cylinder. Caterpillar 3508 is almost 815 HP, 170 mm cylinder bore and 190 mm stroke. Some late models having quad turbocharger engine arrangement have more power, better fuel effeciency and iron piston besides B series EUI model 😉🇵🇰😎🇱🇷

[@dadylonglegs6071]

But somebody said hp og 3508 was 1100 something like that what 1000hp up model of caterpillar

[@zeeshan_engineering_services]

@@dadylonglegs6071 you may get that parameter of power by Caterpillar 3508B EUI Electronic fuel unit injector. Search on Google and get all up to date information 😉🇵🇰😎🇱🇷

[@terryhuckabee854]

The old man in the blue shirt needs to get out of the way

[@rubenchatoy7519]

Sound is not good and smoke

[@Draxindustries1]

Valve covers need to be on, oil splatter will go everywhere

[@carlosherreramaquinariapes8707]

No hay nadien que no pueda hacer algo por el otro, tome la desicion de crear un canal en KZbin con 2 proposito 1 Compartir mi experiencia 2 Apoyar a los mas pobres de chiapas Mexico, llavo 4802 reproduccione buen inicio, 45 suscriptores me hacen falta 955 Buscame como Carlos Herrera Maquinaria Pesada

[@red_fox9966fox]

Сколько расход на час?

[@bogdand.y2659]

100 лит/час , наверное!!!

[@ArifKhan-xw8uj]

Head torque

[@zeeshan_engineering_services]

As high as 400 Ib.ft respectively 😉🇵🇰😎🇱🇷

[@ArifKhan-xw8uj]

Sir Please give me the valve and injector timing list...

[@rodneyjoseph9086]

Fuel timming is bad in this engine

[@zeeshan_engineering_services]

Dear, indeed we did have to put some extra lube oil on top of pistons which takes times to burn at final emission. However I made 86.90 mm fuel timing or Injector travel on 7E-3384 and 4P-9076 injector group respectively as per Caterpillar recommended tool and position in testing & adjusting table 😉🇵🇰😎🇱🇷 thanks for watching and comments 😊

[@rodneyjoseph9086]

Yeah i understand but you need to be do that injector height on 87 so it might be good fir that

[@zeeshan_engineering_services]

@@rodneyjoseph9086 thanks for your kind discussion. I appreciate it and enjoyed technical support. Well after coupling of 1500 KVA 400 volts generator as a female. We tested 85% of capacity 1000 KWe plus electric as a torque load and 900 KWe running load at job site satisfactorily. Emission is 480 nox on emission analyzer and generator set has run for more than 💯 running hours smoothly 😉

[@rodneyjoseph9086]

@@zeeshan_engineering_services yeah thanks for my comments and all dear, ok if you have tested its good but after a 1000 hours its gives smoke again, okay no problem my friend if you satisfied iam satisfied too😉

[@zeeshan_engineering_services]

@@rodneyjoseph9086 I agreed to you as some fuel nozzles were weak and customer was budget conscious as ABB turbocharger repair had major cost after running 12,000 hours plus beside Engine running hours almost 17,000. We usually replace fuel nozzle 7C-2238 on pop tester parameter below 2800 Kpa and on the contrary Caterpillar recommended on below 3000. New nozzle pop up along chattering sound on 3200 to 3400 Kpa 😎

[@automobidletechnician3387]

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