CNC Machining - second side job - roughing off material | Hermle C400 | SolidCAM | ZeroClamp

Just Machining - 02
In this episode of "just machining" you will the CNC machining of the second side from a part right after the raw part clamping. The part is screwed down to an aluminum baseplate by 4 x M5 screws. The baseplate itself is exchangeable with the ZeroClamp zero point clamping system.
The first roughing tool is an awesome beast and is only limited by the machines power :)
⚠️ Please do not mill / drill / cut aluminum dry! This is just for video reasons and will kill your tools and parts. ⚠️
-- my video setup * --
camera: amzn.to/2SP5ymm
SSD: amzn.to/3yrRj65
Macro lens: amzn.to/3hWAYQz
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0:00 Intro
0:11 plunge mill - Hoffmann - D32-Z2 - 211811 (roughing)
0:56 ball nose - Hoffmann - D12-Z2 - 207026
2:09 corner rounding - Hoffmann - R6-Z6 - 208023
2:45 shoulder mill - Hoffmann - D50-Z5 - 214857
3:21 chamfer mill - Hoffmann - D6 90° - 208070
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#CNC #Machining #Machinist

[@jonmct3507]

Nice! Would it be possible to edit in some still-shots of the different tools used for reference?

[@BavariaCNC]

I really appreciate your question!! Because for this video I did still shots of the tools (rotating at 20rpm) I just didn’t know where to show them, so that the audience won’t get bored. Where would you like to see them? All at the beginning? At the end? As a Picture in Picture during the tool change? I am really open for all conclusions to this. So anybody write me your ideas! Thank you!!!

[@mactheo2574]

@@BavariaCNC I think adding still shots of the tool during the tool change would be wonderful.

[@mbatur35]

That's great, you suggested a valuable idea.

[@abhayhamigi1823]

By far the best machining video.

[@BavariaCNC]

Thank you my friend!!!!

[@Bespokerug]

It is mesmerizing! Nice job 👍

[@BavariaCNC]

thanks a lot !!

[@javiercove]

I´d like the video editing, wide shot and close-up, good job.

[@BavariaCNC]

Thank you!!!

[@markengineeringSA]

another great video

[@charlinsgton]

Nice man! I work whith a mikron ucp800 Duro.

[@zabnickiribic5565]

nice job mate. I would mill those chamfers on holes not drill them tbh.. you can see that little bit of vibration on tool there.

[@BavariaCNC]

You are right, milling them would be much better for the surface!

[@f1rezs]

Hi, sehr schöne Videos! Darf man fragen wie dein Setup zum filmen ist, bzw. wo und wie ist die Kamera angebracht?

[@BavariaCNC]

Vielen Dank! Prinzipiell muss ich ein paar led Lampen in die Maschine. Setzten sonst ist es zu dunkel :) und die Kamera steht ganz klassisch auf einem Stativ vor der Maschine. Ich mach mal ein behind the scenes:)))

[@rafaelpacheco7171]

Awesome work guys! How do you fix/calibrate this part to mill the other side?

[@BavariaCNC]

Thank you, Rafael! The part is having four M5 threads and I use those to screw the part down to a baseplate. The baseplate is hold by my zero point system. To calibrate it, I use several points on the other side to align it correct on the baseplate and there is an 10H7 where I will get my zero from.

[@owievisie]

Dope

[@BavariaCNC]

thank you!!

[@user-zc1sh7cn4w]

うまいね〜😋　　　とくにコーナーRカッターに感動した🥲

[@josephnowakowski2630]

How is this held to the fixture plate?

[@BavariaCNC]

The part has 4 x M5 threads. I use those to screw it down to baseplate from my zero point clamping system

[@GRTLRS]

Cool

[@gauravhirlekar3553]

Would love to see the name of the tool holder along with the tool. Also, I love that you show technical difficulties in your videos too. Puts a more human face on the process

[@BavariaCNC]

That is a good idea! I will catch this up, thank you!

[@gcbefree68]

Sehr schön! 👍 Welches CAM-System setzt ihr ein?

[@BavariaCNC]

Hi! ich programmiere mit SolidCAM

[@DeviDeer]

Hast du beim Fasen der Bohrungen eigentlich ne verweilzeit? Man könnte so noch die Rattermarken wegbekommen :D

[@asdasdqwesacxc]

Which camera do you use?

[@BavariaCNC]

I use a BlackMagic Pocket Cinema Camera

[@BIGOS-CNC]

👍

[@diditwork370]

Yeah I wouldn't buy a specially coated rounding cutter for one cut either. TiAln still gets the job done 😆

[@BavariaCNC]

TiAln is a pretty good alrounder.

[@diditwork370]

@@BavariaCNC Yeah I agree. I wouldn't run production on aluminum with it though because of the aluminum in the coating.

[@yokleo8501]

1:20 Would it be better to mill like this？ball end mill

[@BavariaCNC]

It is a ball end mill. I just put it on an angle to not cut with the center of the end mill

[@michaeldeel7998]

i just want to know what the hell the part is........

[@BavariaCNC]

:)) An agreement with my customers include that i dont promot him here, sorry ;)

[@SimsonSupermoto]

Mein Neid ist mit Dir. Darf leider nur mit 4 Achsen spielen und mit 6300 U/min Spindeldrehzahl wirds meist recht langwierig.😁

[@BavariaCNC]

Ich hab mit 4.000 1/min und 3 Achsen angefangen also von daher einfach mal abwarten vielleicht kommts noch :)

[@SimsonSupermoto]

@@BavariaCNC neue Maschine kommt bei uns soooo schnell nicht. Die 4x ist jetzt 11 Jahre alt. Die 3x auch schon 10 Jahre. Cad/Cam nur, wenn ich mein Privates nutze, sonst alles an der Maschine programmieren. 4x programmieren mache nur ich und der Lehrling und ich bin Quereinsteiger. Alles was ich kann, habe ich mir selbst bei gebracht. Die Cnc Drehbänke sind zwischen 15 und 30 Jahre alt. 😏

[@thomasschmidt2915]

@@SimsonSupermoto Ich darf als Azubi an einer DMF 260, die 6-7 Jahre alt ist arbeiten und programmieren. Hab da ziemlich Glück gehabt :D 18000min^-1 und nen Eilgang bei dem viele Maschinen in die Grätsche gehen würden ^^

[@DancingMachine1]

@@SimsonSupermoto Ich arbeite an einer Deckel von 1988 :D

[@ICON.Engineering_]

15 dislikes came from welders

[@BavariaCNC]

probably 🤣🤣

[@jackflash6377]

I'll give it a 92. Always start and end your chamfers on a corner if possible.

[@BavariaCNC]

Thank you! If possible you should do I agree.

[@jackflash6377]

@@BavariaCNC Just giving you a hard time .:) Love the videos !!!

[@5axmachine167]

Awesome! But that music, no bueno!

[@MagnetOnlyMotors]

0:38 what a waste of metal 😂