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Removing and installing the steering gear on my Ford Mondeo (2002). Generally applicable to all FWD vehicles especially Fords. Including lowering the rear half of the front subframe.
In this job I also swapped over the track rods and did a power steering fluid flush. These are elaborated on in their own videos:
Video on how to check the track rods: • How to: Check track ro...
Video on changing the outer tie rod ends: • How to: Replace outer ...
Video on changing the inner tie rods: • How to: Replace inner ...
Video on power steering flush: • How to: Ford power ste...
Video on greasing the compensator shaft: • How to: Fix creaks & k...
Ford steering playlist: • Ford steering
You will need:
Replacement steering gear, new or reconditioned
If swapping tie rods, tool to suit. Amazon ~ US: amzn.to/373YWrz | UK: amzn.to/3vUlRxJ
Spanner or crowfoot attachment for bar to suit track rod lock-nut (24 mm shown). An adjustable spanner may turn a nut that's not tight
Adjustable spanner or vise-grips (locking pliers) to hold tie rod while turning lock-nut
Socket and spanner to suit stud nut (15 mm shown)
Hex key to suit stud (5 mm shown)
1/2" breaker bar with a 12" or 18" extension & various good quality sockets up to 21 mm hex
Ratchet handle (convenient)
Hammer
Torque wrenches small & large (important) to suit ranges ~20 Nm and ~140 Nm respectively. The 1/2" wrench in the video ~ Amazon US: amzn.to/2g1zGoJ | UK: amzn.to/2gJ7sAg
Thread locker
Axle stands, jack, and secondary mechanical jack to support subframe
Beam (e.g. 2x4 wood) to support subframe
Male torx drive bits and adaptors for ratchets and wrenches
Oil drain pan
Replacement power steering fluid. Originally to Ford specification M2C195-A (old)...
Amazon UK: amzn.to/2RSCeWB
...superseded by M2C204-A2 (new)...
Amazon UK: amzn.to/2QsyVsr
Or, follow the Ford TSB (07-1-7) and use Mercon V...
Amazon US: amzn.to/2Bre2U8 | UK: amzn.to/2SeBoni
** Warning! Some fluid product listings online are listing Ford spec M2C938-A as a replacement for M2C195-A. That is Mercon LV ATF and I'm fairly sure it's an error.
(Using the above Amazon links helps support my channel and is appreciated!)