CRF300L HANDLEBAR CHANGE - HOW TO

[@RoiaMoto]

If you carry tools while travelling 👉 www.roiamoto.com/toolroll Thanks for checking it out! Would love to hear your feedback!

[@raullc4044]

Oh my god... Your videos are absolutely amazing... Thanks you so much! With this kind of videos you can do the job in your bike so much better than any mechanic. Thanks you again for this amazing content!

[@RoiaMoto]

Thanks a lot for the comment, Raul!! Very happy to hear that the videos are helping other riders! Cheers

[@danmatthews4803]

Really well done. You are one of the few who manage to explain ALL the necessary steps, without leaving anything out. Thanks!

[@RoiaMoto]

Hi Dan! Thanks for the supportive comment! That was the goal, not skipping any step so everybody who wants can do it by themselves. Cheers

[@tonyrdr7207]

Amazing step by step instructions well done another great video.

[@RoiaMoto]

Thanks as always for the comment, Tony! Nice weekend to you. Cheers

[@mrfroboz]

Another excellent video. I enjoy the precise step by step directions you give and the inclusion of things to avoid.

[@RoiaMoto]

Hey Froboz! As always glad to see your comment here on the channel! I have many more videos lined up for this year. Nice weekend to you! Cheers mate

[@TaherSonu]

Thanks. Just got my bike today 👌 Good info

[@RoiaMoto]

Congrats!!! I’m sure you will have a blast with it! Great little bike. Welcome to the channel

[@Bar-Ritz]

Great video! I love your attention to detail.

[@RoiaMoto]

Thanks, Ben!! Glad to hear you’ve enjoyed the video! Safe riding

[@adriansmith1989]

Hi Italo, another great ‘How To’ video - Thank you! Your use of tape to identify the position of the handle bar control location holes is brilliant - the method I will now use when fitting my Renthal 971 RC bars. I assume you didn’t include the refitting of your Barkbusters hand guards in the video as the required 14mm expander / taper nut / 8mm CS bolt were not included in your original hardware kit (BHG-091)? I notice several people have asked about vibration as the original Honda bars include anti-vibration weights. FYI - I intend to use the Barkbusters hardware kit for the CRF300 Rally (BHG-093) which includes bar end weights (B-056) which fit directly to the handlebars rather than the external bar end weights (B-066).

[@RoiaMoto]

Thanks, Adrian!! Glad to hear the video has been useful! Indeed it is not possible to use the model specific Barkbusters kit for the CRF300L. There is no space to fit it without interfering with the controls. I went for the Barkbusters universal kit for handlebars with 22mm. To be honest is not perfect but it fits. Once I get to a “perfect” solution I’ll definitely share it here on the channel.

[@adriansmith1989]

Hi Italo, Thank you for your reply! I look forward to watching the “perfect” (Barkbusters) solution on your channel…. NB: I should also mention another reason I intend to use the CRF300 Rally hardware kit (BHG-093) is because the aluminium backbone bars are longer and I want the maximum fitting flexibility as in the future I also want to fit a Kaoko Throttle Stabilizer (KBBADREV1) which is compatible with Barkbusters handguards.

[@borisboris5667]

Thx dude...👍

[@RoiaMoto]

Thanks for the comment, Boris! Glad to hear it was useful!

[@borisboris5667]

​@@RoiaMoto what clamps u use on the break cable on left side ? 🙏

[@RoiaMoto]

Hi Boris, I use a bracket to push the brake line out of the way from my dash. You can see more details in here: kzbin.info/www/bejne/Y6Okp4dqpt6Ihs0si=JDwCgvzVwJnjj-pp

[@micheleyout206]

Great video as usual! One question: the throttle tube (red) is not the original one; What model is it and where can you buy it? Thank you

[@RoiaMoto]

Thanks! This is the G2 throttle tamer. It’s fine. It does the job of being a throttle tube but don’t expect much of a “tamer” feel from it. Pretty basic.

[@micheleyout206]

@@RoiaMoto thank you! ❤️

[@Tony-kf8qy]

Thanks, great video. Why on earth would they not make the hole already if the bar is made for the CRF 300? Is it so that it can be compatible with more models?

[@RoiaMoto]

Hi Tony, This handlebar is not made specifically for the CRF300L. It’s a universal fit. That’s why the hole is always excluded ;(

[@Tony-kf8qy]

@@RoiaMotoOh I see, that makes sense thanks!

[@danieloliveira6662]

I already have Barkbusters CRF300L specific mounting kit (BHG-091) installed on the stock handlebars. Is it possible to reuse at least most of this mounting kit when installing aftermarket handlebars without the threaded ends? For example moving the threaded end to the new handlebar or buying just the expander bit that goes inside the aftermarket handlebar and reusing most of the mounting kit.

[@RoiaMoto]

I guess it depends on which handlebar you choose. With the ProTaper CR High it’s not possible at all. I tried and no way to make it work.

[@BoatsandOs]

Nice, what is the throttle tube you’re using?

[@RoiaMoto]

I’m using the G2 throttle tamer version. To be honest its performance is questionable. I didn’t feel a substantial improvement with them.

[@BoatsandOs]

@@RoiaMoto I would assume the only improvement is a more durable throttle due to the aluminum over plastic. What improvements were you hoping for?

[@onitutu]

Which handle bar grips do you use ? Are they comfy for long rides? Thanks !

[@RoiaMoto]

Progrip 786 Rally. I love them! Yes, they're much better than stock, and there's almost no vibration. However, they are longer than the OEM! It's not plug-and-play, and I recommend doing it if you are changing the handlebar. I have a video about changes to the handlebar here on the channel.

[@vincenash1358]

What a fantastic video ! But can you fit mine for me 😂

[@RoiaMoto]

Hey Vince! Are you planning on changing your handlebar before going to Poland? I am not going to lie. This job is a pain in a**!! The video is “only” 15 minutes, but be ready to spend 2-3 hours to get it done 😂.

[@vincenash1358]

@@RoiaMoto hi No it will be a job for the dark winter 😂 I find the bars at the moment make it very hard to control the bike when standing I think I will try some risers first to see if that helps Hopefully there will be enough free play on Tuesday cable to allow for riders !

[@osal4323]

good job!

[@RoiaMoto]

Thank you! Cheers!

[@johannesfactotum2682]

What about the Barkbusters hardware? Before the bar swap it looks like you were using the CRF300 specific kit BHG-091 and a different hardware kit with the Pro Taper. Could you let us know what kit you used as I also have a CR High Pro Taper to fit but want to order up some Barkbusters before I fit it.

[@RoiaMoto]

Hi Johannes, That’s a good question! It is not possible to use the bike specific kit if you go for the Pro taper CR high. I’m now using the universal kit BHG-151 and while it fits, it’s not perfect. On the right side the aluminium bar is too close to the brake line for my taste. Based on previous experience, there is a chance that during a fall the hand-guard bar can move. Usually it twists up. I like to have a good clearance between the bar and any of the cables on the handlebar.

[@David-ry8ym]

Can you measure where the hole is on the stock bars and drill ?

[@RoiaMoto]

Hi david, I don't recommend doing that. It's not only about the distance but also the exact position (angle). I just feel comfortable drilling by really checking the exacty position.

[@SwiftInstruction]

Which BarkBuster kit did you use on the new bars?

[@RoiaMoto]

Hi mate BHG151. I recommend watching this video if you are going for the same change. kzbin.info/www/bejne/jny4gpmubJ13gdEsi=QVkAssEW6vVCIhY5

[@inthesupernovashadow]

Having a Rally model I have to remove plastics to get access to the throttle valve. Could I just remove the handlebar clamps to release the handlebar from the front fork and then manipulate the handlebars to create slack in the throttle cables needed to release them from the throttle tube? Seems like it would work, but I’m not sure.

[@RoiaMoto]

Hi mate, Yes, it is possible but fiddly. I have already done like that but whenever possible it’s easier to unhooked from the throttle valve. You may use a plier to help pull the cable out of its housing. In case you do that, just make sure that you don’t squeeze the cable. Go light on it and just apply enough pressure to grip the cable. You will figure out 👍🏻. It’s just a bit fiddly.

[@tomassvidrnoch7082]

Where did you get the PROTAPER CR HIGH 025245 handlebars please? I've been looking all over Europe for them and can't find them. They are not available anywhere.

[@RoiaMoto]

Hi Tomass I got the them from Maciag off-road.

[@mathewmusladin4556]

Amazon

[@binka1000]

What size drill bit did you end up using guessing 6mm. Thanks

[@RoiaMoto]

Hi mate, That’s right, 6mm. With that said, I have a feeling 5,5mm (if you have this drill bit, I don’t) might also work.

[@TrungNguyen-jp7sf]

do i have to adjust clutch cable or brake cable if i install a clip-on ? it's gonna be quiet low like cafe racer

[@RoiaMoto]

Clip-on on the CRF300L? I’d say the cable would be far too loose. It would look a bit strange for my taste. From a functional point of view it will still work.

[@alexanderwright9064]

So how are you finding handlebar vibration I found increased vibration after taking out weights on original handlebars to fit barkbusters. I think I may buy the barkbusters end weights. Which are way overpriced. How's the vibration on your new bars?

[@RoiaMoto]

Hi Alex, I don’t feel much vibration but that’s probably because of the foam grips that I’m using.

[@RoiaMoto]

Did you notice an increase in vibration immediately after installing the Barkbusters?

[@alexanderwright9064]

@RoiaMoto yes it's not huge just noticeable.. It is because the weights are removed from inside the handle bars. That's why Barkbusters have new end weights . Optional. To fit Just wondered if you noticed more vibration in upur new handle bar... Planning a long ride when the monsoon end here.. May give me numb hands on long rude. In your stock handle bars u did not remove the end weights. I bought the same kit but took out weight so I could use an 8mm bolt. You screwed into weights with 6mm bolt. So barkbusters would have no difference to vibration dampening.. You could still use optional weights on your new handlebars, which many do. Some notice vibration some don't some don't care. Just wondering ?

[@RoiaMoto]

Hi Alex, Yes, I have noticed some extra vibration. My approach was to install foamed grips and now it’s pretty much unnoticeable. I never tried the bar end weights from Barkbusters. If you decide to install them let me know is how it goes! Cheers

[@alexanderwright9064]

@@RoiaMoto Thanks for your reply . Very helpful as usual.!

[@Allosaurus-B]

no torque values for the top clamps? there are also dot marks on them which should be pointing front.

[@RoiaMoto]

Hi Aleksander and thanks for the comment! I’m following the service manual from Honda for the CRF and on the handlebar section it only states to tighten the front bolts before the rear bolts. No torque values listed. I went by feeling to be honest. In case I find official torque values specified by Honda I’ll add them here in the comments. Cheers!

[@borisbogart3288]

Wont the hole you made compromise the handle bar?

[@RoiaMoto]

Hi Boris In theory yes but it’s irrelevant in practice. You also don’t need to make the hole go through. Just remove the minimum amount of material necessary as shown in the video. The amount of material removed will not make the handlebar weaker to the point of failure in most accidents. Consider that the original handlebar is made of weaker steel and also has a hole in it. I definitely recommend making a hole instead of filing down the positioning tab on the electrical control.

[@borisbogart3288]

@@RoiaMoto what is the importance of the positioning tab?

[@RoiaMoto]

It holds the electric control in place. The little tab on the electrical control slots inside the handle must hole so it doesn’t spin.

[@borisbogart3288]

@@RoiaMoto thank you so much for taking the time to explain. Your videos are very helpful for noobs like me. I hope you never stop making them.

[@RoiaMoto]

My pleasure, Boris! I really enjoy helping other riders!

[@crfadv]

Factory handlebars are made of shitty metal. They bend soooo easily. First time you drop it they bend.