CRIMP CONNECTORS how to crimp EASILY & SAFELY

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VogMan

VogMan

Күн бұрын

What are all those crimping connectors called? What are they used for? How do they work? How do you use crimping connectors for electrical connections? Here I take a look at electrical crimping connectors, often used in auto electrics, and set about answering all these questions.
You may have seen me using the connectors in one of my electrical related videos, maybe about switches, relays, PIDs, etc. Certainly one subscriber had - he wrote asking very simply “what are those called” and I realised this was a topic I hadn’t covered properly. So for him and anyone else interested, here I look at the most commonly used crimping connectors, the Spade, Ring, Bullet, Fork and Butt Splice, demonstrating their use and explaining their function.
Finally I look at my preferred application of crimping connectors - using a soldering iron. Yes I know that's not really the point, but it does make for a much more secure fixing.
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Пікірлер: 504
@selwyntracey3871
@selwyntracey3871 6 жыл бұрын
Hi great video. If you turn around your crimper you will get a better result. When using crimper the coloured dot is the wire side of the crimp. These crimpers have two crimps one for conductor and the other is to crimp around the plastic. They are not the same and would explain your loose crimp. Please do not take this as a criticism the rest of your video was very good and thanks for posting. Cheers.
@vogman
@vogman 6 жыл бұрын
Hi Selwyn. No offence taken my friend. I appreciate the tip. I'm always happy to learn : )
@davecc0000
@davecc0000 5 жыл бұрын
Yes. VOG, look closely at the half-moon shapes in each position of the crimp dies. Each terminal fits in one location in the die but there are 2 areas (half-moon shapes) that press on the crimp. One of these makes a deeper "squeeze" than does the other one. The correct way to crimp is to make sure the deeper crimp is on the metal of the terminal and the not-so-deep crimp is on the plastic and the insulation of the wire. The not-so-deep crimp creates a strain relief at the outlet of the terminal and holds the wire so that it doesn't move around and ruin your crimp. As Selwyn Tracey says the terminal and wire should be inserted in the crimp tools so that wire end of the terminal comes out the side of the crimp tool that has the colored dot. Also note that the crimp dies in these tools can be removed (take out the screws holding in the dies) and installed such that the colored dots can be on either side. But I think that the dies are designed to fit best in the tool if they are installed with the yellow dot nearest the hand grips. No need for solder!
@jwills8606
@jwills8606 5 жыл бұрын
How refreshing to read a constructive comment given AND ACCEPTED gracefully! Yes, that too is the first thing I noticed. I finally managed to snag a (used of course) 59170 Amp crimp tool and had been using IT backward also. It always seemed to be so awkward, and last night I had a few minutes to read up on how to use it properly. You are so right - the dies are asymmetrical and crimp the conductor different from the insulation. The trick is that the wire goes on the side with the dots - as far as I can tell, that is true for all crimpers. Cheers.
@dwoodz1
@dwoodz1 4 жыл бұрын
James Wills I was thinking EXACTLY that!!
@dwoodz1
@dwoodz1 4 жыл бұрын
VOG you’ll prosper in life with an attitude like this chief, all the best 👍
@foxpup
@foxpup 4 жыл бұрын
Soldering wire crimp connectors can be OK in low vibration contexts but for automotive or more "active" settings that can be a problem. The act of soldering the tip of a wire makes it very rigid while the main part stays flexible. The point of transiton between states is rather sudden and that is the point along the wire where ALL the bending happens and that is where all the weakening happens until the wire is broken by each wiggle. Crimping only doesn't create that obrupt spot where all the bending happens and so actually is more durable when there is lots of agitation. (why automotive experts prefer it that way :-) ) - Got this info from Jack on EVTV who is quite adament about this and he's almost right on things mechanical/electrical/technological/even-political. Incidentally copper wire seems to become MORE rigid as it bends and so each bending would be inclined to be at a subtly different spot alonge the wire. Crimp connectors on normally and you get to take advantage of the virtues of copper. :-)
@jacobdavis000
@jacobdavis000 5 жыл бұрын
I think your regional accent is about the best out of all them. I am from US and we like British accents over here. Anyway, thanks for the great info. I am new at using the crimper to make DuPont connectors and I appreciate the time you took to share your knowledge.
@vogman
@vogman 5 жыл бұрын
Hi Dave. Thanks for the compliment and positive input. It's appreciated : )
@burkitali7423
@burkitali7423 2 жыл бұрын
wish I had a teacher like you at school , really like the way you make your points
@daveayerstdavies
@daveayerstdavies 4 жыл бұрын
PVC insulation tape is never a permanent solution, particularly for crimp connectors. It's prone to degrading and unravelling over time. Heat shrink sleeve is a much more durable alternative. It also makes a much neater result.
@RichardO-y6j
@RichardO-y6j 4 ай бұрын
Love this. I'm a belt AND suspenders guy and like you, I don't trust the crimp alone. A little extra time with some solder on top of the crimp will give me peace of mind.
@vogman
@vogman 4 ай бұрын
Glad you enjoyed it 😁
@memeagain4106
@memeagain4106 5 жыл бұрын
brilliant video... love your accent, im a Japanese female, study to be a electronic engineer in naval science... you video help me a lot... lots of love from miruyoshi, Japan
@vogman
@vogman 5 жыл бұрын
Many thanks. Good luck with your studies : )
@Sol0iste
@Sol0iste Жыл бұрын
Brill - as a complete numpty, I hadn't realised the significance of the colour code! Or sliding the wire on the soldering iron to prevent lumps. Some of my soldering looks like modern art!
@adisharr
@adisharr 3 жыл бұрын
6:06 You're using the tool backwards, that's why the crimps are loose. (sorry already mentioned)
@TomwithaDream
@TomwithaDream 3 жыл бұрын
That spade-garden-addition joke was excellent. Totally got me as I was half-distracted checking something else while you got rolling here. Well done!
@TomwithaDream
@TomwithaDream 3 жыл бұрын
Manicurists...
@landroveraddict2457
@landroveraddict2457 5 жыл бұрын
I am a solder it before crimp it person but the weakness of a solder connection is vibration. Try this experiment tin a section of copper multi strand wire. Bend the tinned section back and forth, it will snap very quickly, usually where the tinned area merges with the un-tinned. Soldered joints should not be used where vibration is an issue. You do have to balance that against the downside of a crimped cable which is electrolytic corrosion caused by different metals touching each other. In my view the best connection is a marine type. The copper cable comes with each individual strand tinned with a zinc, tin and lead solder. The cable is still very flexible and is crimped onto high quality tinned brass terminals. This type of connection is vibration tolerant and resistant to corrosion There is probably a higher standard for aerospace but for me marine quality is as good as I need.. BTW love your videos
@bdf2718
@bdf2718 5 жыл бұрын
You're absolutely correct about solder embrittlement. If there's any chance of the cable vibrating then you need heat-shrink over the splice. But a crimp splice is better than a solder splice with heat-shrink. For avionics the wire and crimp barrel are untinned. Wire is copper, crimp contacts for connectors are beryllium-copper (or similar) gold-plated (5 microns over nickel flash) for the connector contact area, usually unplated crimp barrel. For electrical distribution the wire is copper and so is the ring terminal. The pressure from the crimp tool is enough to cold-weld them together. A Hellerman Deutsch rep I occasionally encountered showed me one that had been sectioned so the cold weld was visible. The individual strands of the cable cold-welded together and the barrel of the crimp cold-welded to the wire with no voids between the strands or between barrel and strands. The crimp barrel was as thick as my wrist - that takes a serious crimping tool. A good crimp is the most reliable joint you can get. A bad crimp is a failure waiting to happen.
@landroveraddict2457
@landroveraddict2457 5 жыл бұрын
@@bdf2718 We joke that anything in the marine world comes with an extra zero on the price tag I guess in avionics you can add a couple or three zeros. Interesting point about the cold welding that's kind of wow!
@carlrobson5745
@carlrobson5745 5 жыл бұрын
As a panel wireman I use crimps and bootlaces all day. The cembre crimper and nippex bootlace crimper are very reliable. Your crimper will have a + and - to adjust the tension of the spring. This will ensure a good connection. A pull test will also confirm if. The cable is sound. You can also tell if you’ve miscrimped as it doesn’t feel right.
@vogman
@vogman 5 жыл бұрын
Thanks for your input Carl : )
@Supraboyes
@Supraboyes 3 жыл бұрын
his crimpers were best suited for the butt splice crimp, as they crimp both cables coming in. theres a different set that only crimps on one side.
@carleynorthcoast1915
@carleynorthcoast1915 10 ай бұрын
Google didn't find a hit on either of those tools.
@Random_Blip
@Random_Blip 10 ай бұрын
@@carleynorthcoast1915 Try these: Cembre HN1 crimping tool Knipex 975504 Crimping Pliers for wire ferrules
@MS-yy2dh
@MS-yy2dh Жыл бұрын
I agree with your comment concerning the poor connection that crimping can sometimes chive. I my experience crimping often leaves the wire loose. And I have tried inserting the wire on both sides of the crimping tool.
@patrickpeterman4890
@patrickpeterman4890 4 жыл бұрын
I do believe your system is much better than standard crimping; thank you PATRICK.P
@SuinegNet
@SuinegNet 4 жыл бұрын
I'm brand new to electronics and this video explained literally everything I needed to know about these connectors! Thank you so much!
@projet2907
@projet2907 3 жыл бұрын
Same here !!
@SuperClaridge
@SuperClaridge 4 жыл бұрын
So glad that I am not the only one that doesnt like crimp connectors. Thank you for the video
@jefffuehr366
@jefffuehr366 3 жыл бұрын
this is why i love working on my car it's because i always get to learn something that i didn't know spade, bullet, ring, fork, and butt connectors even the right and wrong way to insert the wire and connector into the crimping pliers twisting the wire versus leaving it straight i love learning this kind of stuff
@darinhudson9112
@darinhudson9112 3 жыл бұрын
Sorry if all ready mentioned or asked, but would it make sense to use a female connector where the wire is a supply of positive (on a negative ground system) since it would be less likely to cause a dead short for the instance when the connector was unhooked than if it were a male?
@NomadOnGS
@NomadOnGS 11 ай бұрын
Thanks for the video very informative. My way always to solder the wire and insert it in the connecter then crimp it.
@strumbadstroller7350
@strumbadstroller7350 4 жыл бұрын
Very helpful to me. I had no idea how to fit a bullet connector. Now I know. Thanks for taking the time to make & post this, Geoff
@vogman
@vogman 4 жыл бұрын
Happy to help : )
@dcw1467
@dcw1467 2 жыл бұрын
So Clear & Concise Instructions..........A1 Tutorial.
@enriquevasquezev
@enriquevasquezev 8 ай бұрын
Very informative video. Clear, concise and a touch of humor too. Thank you!
@peatergriffin
@peatergriffin 8 ай бұрын
I'm with you on these connectors. I think they get a bad crimp from having plastic over the top. I buy un-insulated ones and used short bits of heat shrink on top. Not to mention the colours look hideous on a nice car build.
@MiklosGorgenyi
@MiklosGorgenyi Жыл бұрын
Thanks man! You made me understand much more about these little guys and how can they help me in my projects!
@andreafalconiero9089
@andreafalconiero9089 4 жыл бұрын
This is a really excellent introduction to the different types of crimp connectors and the best uses for each type. Thanks!
@vogman
@vogman 4 жыл бұрын
Thanks Andrea : )
@DavidM2002
@DavidM2002 Жыл бұрын
Where possible, I slide on a short length of heat shrink tubing over the wire first. Then, crimp the connector ( often with the coloured plastic sleeve removed like you did), and finally, heat shrink the tubing for a nice clean and protected connector.
@silascheeseman4371
@silascheeseman4371 4 жыл бұрын
Pretty good video... thanks. I'd like to say that if using the properly sized connector for the wire gauge being used, and a quality crimping tool, then the crimp should be adequate without the need for soldering. Also, it should be noted that crimping should be used on stranded wire only.
@Supraboyes
@Supraboyes 3 жыл бұрын
heres the maximum size cable for those crimps. red is 1.5mm, blue 2.5mm and yellow 6mm cable. and the crimpers you was using are really intended for the butt splice connector. if you was putting 0.75 into that 1.5mm crimp, i would strip of extra cable then bend it back on itself to thicken it, usually helps make a better fit and more secure.
@brianwhelan5382
@brianwhelan5382 2 жыл бұрын
Thanks for the informative video, I, as a DC electrical hobbyist have been building Brown's gas generators which work on the basis of electrolysis, I've been having trouble with ring connectors ie the wire which I crimped coming lose when I thought it as securely crimped, you say you don't trust crimpers! I thought I was doing something wrong when crimping these ring connectors, but your comment about soldering has me thinking, and the humour helped too lol.
@ezekielgskeen8607
@ezekielgskeen8607 9 ай бұрын
awesome info video sir, Have a great holiday season! thanks a million! 🔥🔥🔥🔥🔥🔥
@John-rw9bv
@John-rw9bv Жыл бұрын
I am SO glad I had watched your veg oil videos because clearly the algorithm knew I wanted to watch your video on how to crimp these little guys. SO glad i did because having used the method you describe at the end (without solder I confess) for many years, I always felt like a plebian compared to the superior crimp-tool owner/operators. Some of these double-hinged mechanisms are €500+! That's double-unhinged if you ask me. I was eyeing up a €80 set on scamazon, but now that I realise magic doesn't exist, i'll go back to using plyers and patience to get a known-good result. Top video! Edit: Although i've heard that solder on a 240V AC connection might be dangerous, but i've not heard as to why it should be more dangerous as to the exact same connection without solder. Would be good to know the mechanics behind why solder on AC is bad, because it's pretty counter-intuitive.
@chrishadjipetris6059
@chrishadjipetris6059 3 жыл бұрын
Thank you so much man, I've had them for years, and I just searched in order to learn where is each one of them used, especially about the fork. However, I also received tips about how to connect them.
@vogman
@vogman 3 жыл бұрын
Glad it helped 😁
@JustCallMeQuincy
@JustCallMeQuincy 3 жыл бұрын
You're such a dad and I love it
@vogman
@vogman 3 жыл бұрын
I'll take that as a compliment 😁😁😁
@JustCallMeQuincy
@JustCallMeQuincy 3 жыл бұрын
That's exactly what it is! I love your channel!
@Autom_te
@Autom_te 5 жыл бұрын
Woah, timestamps at the beginning of the video, good explanations even some jokes. Maybe that last one needs a bit more work but well done!
@honestinsincerity2270
@honestinsincerity2270 5 жыл бұрын
I find a big reason for the bad connections on those insulated terminals is because even the matching dies in that ratcheting type crimper cannot accommodate for the insulation itself and doesn't quite squeeze the barrels of the terminals closed like it should. So basically those jaws with the colored dots on em don't work for shit. But if you just use the equivalent non insulated dies which have a detent that punches the barrel down and forces it to form around the detent, there's no way in hell that wire is coming out. I've tested all kinda gauges with all different types of terminals and the wire itself snaps before pulling free of the crimp. The only downside kinda is the detent can sometimes gouge out or make small tears in the nylon insulation. But if you use the heatshrink kind of crimp terminals, that's not a problem at all. It totally heals itself. So really, always use the non insulated portion of the crimp tool for both insulated and non insulated terminals for a rock solid connection.
@InnovationTree
@InnovationTree Жыл бұрын
Thank you!! My hood pin for my universal car alarm snapped off with a light accidental hand and I have to figure out how to crimp a new (now I know what it’s called) spade connector to a female blue thank you!!
@vogman
@vogman Жыл бұрын
Happy to help 😁
@_J4CKST3R_
@_J4CKST3R_ 3 жыл бұрын
Best video on this subject, I learned a lot and am now more informed and have a better knowledge on what to use
@vogman
@vogman 3 жыл бұрын
Glad you enjoyed it!
@moriver3857
@moriver3857 4 жыл бұрын
I too, dislike Teese primo conector. I only use them on temp installations, and come back to make a better connection. I use some techniques when slicing or connecting terminals when not on a bus bar. First, I never crimp both wires side by side. I always offset one from the other. I Also put the female on one wire and the other female on the opposite second wire and vice versa with the males. This way there's no way to crosswire. Also if splicing severa wires on the same bundle, I offset each butt splice so the finished bundle is close to the original and not having a bulge of splices in the same location. Thanks for sharing.
@packrat76
@packrat76 11 ай бұрын
I thought I was the only one that did that sometimes with the crimp connectors. I often use non insulated butt connectors, solder them and use marine shrink wrap. It's easier to solder it since it's joined and the solder makes for a very secure connection. It all takes a lot more time though.
@marksn4020
@marksn4020 4 жыл бұрын
You are such a good teacher on these things
@vogman
@vogman 4 жыл бұрын
You're very kind Mark : )
@livenhfree
@livenhfree 4 жыл бұрын
"My wife has recovered fine." That's fire! ;-)
@vogman
@vogman 4 жыл бұрын
I like to live dangerously ; )
@davidduanefoxell4696
@davidduanefoxell4696 4 жыл бұрын
@@vogman 👍🏼
@gujar5546
@gujar5546 4 жыл бұрын
You 🤩🤩wife my wife
@PaganWizard
@PaganWizard 2 жыл бұрын
6:35 If you look at your crimper as shown in this moment of your video, you will see a star shaped washer, that has what look like teeth on the top half of the crimper. That washer has a phillips head screw attached to the outside of the washer. That is where you can adjust the crimper to make the connection stronger, or weaker. Simply remove the screw, and rotate the washer, there are arrows pointing in 2 different directions + for stronger, and - for weaker. There is absolutely no need to recrimp a wire terminal 2, 3, or even 4 times as you mentioned. In fact, I actually had to weaken the crimping force on my tool, as it was cutting into the insulation on 12/12g butt connectors.
@stevepayne1369
@stevepayne1369 5 жыл бұрын
Great video - great narration, clear, concise and very helpful - thankyou.
@vogman
@vogman 5 жыл бұрын
Very kind, thanks : )
@jarvo15
@jarvo15 4 жыл бұрын
Really helpful, thank you. It helped me re-wire my switch panel on my boat.
@vogman
@vogman 4 жыл бұрын
Glad it helped
@lunes-1
@lunes-1 Жыл бұрын
I am learning a bit this👍🕊️
@beakfish7319
@beakfish7319 3 жыл бұрын
This video was great, i got the information i came for and some extra comedy on the side that i wasn't expecting. Lol
@vogman
@vogman 3 жыл бұрын
Glad you enjoyed it!
@hvac01453
@hvac01453 4 жыл бұрын
we call that connector an EYE, and a variant of it with the side open a HOOK, The spade is a spade, normally two sizes 3/16 and 1/4, this is mainly to keep maintenance personnel from mixing up where they connect like two different voltages...
@j.b.4867
@j.b.4867 8 ай бұрын
GREAT Video! I think your method is better than crimping, but you only show the male bullet connector's plastic cover being removed, but that's the easy one to do with needle nose pliers :) As you don't have the metal connector sticking out to grab hold of, how do you remove the plastic cover on the female bullet connector?
@cobrastrike6043
@cobrastrike6043 4 жыл бұрын
the bullet is a great replacement for the butt splicer, and liquid electrical tape is better than tape for bonding to the connections and there's no glue to fail. Also, some connectors have shrink tube as part of their insulation.
@user-zz3nv6hw2s
@user-zz3nv6hw2s Жыл бұрын
Good quality crimping tool will be better then the one I see here...I have a good crimping tool and absolutely love it
@SilverArse
@SilverArse 4 жыл бұрын
Sometimes you shouldn't use solder as it can reflow with heat or over time (it's a slow liquid), that's why solderless connections are sometimes best.
@FabioKastro
@FabioKastro 3 жыл бұрын
If your solder is melting without someone applying heat to it then something is extremely wrong in the electrical connection.
@DevinGrigsby
@DevinGrigsby 2 жыл бұрын
Excellent video! Thank you very much.
@shvideo1
@shvideo1 5 жыл бұрын
Great informative video. Very valuable information. Thank you for taking the time to explain. Great sense of humor as well.
@vogman
@vogman 5 жыл бұрын
Thanks Daniel : )
@tonybarfield5148
@tonybarfield5148 Жыл бұрын
Jeff Thank you for making this very interesting and useful video for KZbin, Trying to make up wiring cables for my model railway points which use spade connectors. Learnt a lot from your video. Regards TONY
@Webjo1060
@Webjo1060 5 жыл бұрын
Two things that would've given you a better crimp on the first try. First you were putting the crimp end in from wrong side of crimping tool and second your crimping tool has an adjuster to give you a tighter crimp.
@mikepaul6688
@mikepaul6688 3 жыл бұрын
Try ferrule crimping some day. it gives an insanely strong crimp. also, I've always really hated those spade connectors because some of them are very hard to pull out once plugged in, but are unavoidable with some relays and other things. The ring ones are great though.
@vogman
@vogman 3 жыл бұрын
Thanks for the tip!
@hectorrangel1580
@hectorrangel1580 2 жыл бұрын
------------------------- there`s my line. Excellent video so helpful. Thank you very much!
@antonios4926
@antonios4926 3 жыл бұрын
Thanks for the video. Your soldering method is great. I will use that next time. From Cyprus
@vogman
@vogman 3 жыл бұрын
Glad it helped
@stephenm5000
@stephenm5000 4 жыл бұрын
I love the 'solder' idea, however, if you have both hands up tight inside a car dashboard, a bit unwieldy & impractical, but certainly on a workbench, I'm in!
@theartoftech
@theartoftech 6 жыл бұрын
Good stuff. Just this year I decided to finally get into electronics (Actually studying it) and replacing triacs, capacitors, etc. And Friday I was just at a store checking out crimping connectors.
@vogman
@vogman 6 жыл бұрын
Don't be put off by my comments. Many people LOVE crimping. Just invest is GOOD quality crimping pliers and you should be fine. I'm always too tight to splash out on something that I don't use that often and enjoy an excuse to get my soldering iron fired up... primal urges I guess... man-make-fire-ug Did you get my reply to your second email? I only ask as I was having email problems that day.
@theartoftech
@theartoftech 6 жыл бұрын
Ah yeah, I got the reply :) I've been learning the fine art of video editing. And yep, I prefer the soldering gun for sure. I have a cheapo one that works surprisingly well so far.
@vogman
@vogman 6 жыл бұрын
There's always something to learn ; )
@Thechildofakram
@Thechildofakram 4 жыл бұрын
Very useful and clear demonstration
@vogman
@vogman 4 жыл бұрын
Thanks : D
@steverogers1976
@steverogers1976 5 жыл бұрын
Very helpful to have the times posted! Thanks!! 👍
@shandybrandy5407
@shandybrandy5407 2 жыл бұрын
Brilliant explanation. Thank you so much! New Delhi
@vogman
@vogman 2 жыл бұрын
Most welcome!
@shandybrandy5407
@shandybrandy5407 2 жыл бұрын
@@vogman Was so fascinated by your presentation that it drove me to procure a brand new wire splitter-cutter cum crimping tool. It is similar to the one in the video Just wanted to know if this Automatic Stripper & and Crimper tool can strip RG58 and RG8 variety of wires? Will be watching the video once again tomorrow and practice crimping various thimbles Have a blessed weekend ahead
@simphiwelehlohonolo4961
@simphiwelehlohonolo4961 2 жыл бұрын
Great video indeed! However if I were you I would negate the use of ferrules altogether and just twist the wires together then use the solder thereafter wrap everything with insulation tape ✌️ Great explanatory video 👍
@JoseGarcia-wy5gb
@JoseGarcia-wy5gb 3 жыл бұрын
This video was excellent! Very informational and helpful 👌
@Bodragon
@Bodragon 5 жыл бұрын
I prefer the naked connectors that come with separate, soft silicone boots. I find this type makes a much stronger connection since you are crimping directly metal to metal, not through the plastic protector. You you need to get a dedicated crimping bit for your crimping tool, mind. >
@albertjones5098
@albertjones5098 5 жыл бұрын
Your crimping insulated connectors using the proper color codes die (for insulated conns). For the dies for non-insulated terminals you need to pay attention which"side" of the connector goes toward /\ or /\/\ sharp side of the die. The terminal type your using have a smooth side and a side with a split or slit. The smooth solid side of the connector always goes toward the sharp side of the die with /\ or /\/\ that pressed down into the connectors smooth solid side.
@Dnasty1
@Dnasty1 Жыл бұрын
I love how you showed everyone how to crimp by soldering lol. I feel the same way about crimping it just seems like it will fail at some point in time.
@Tech-Relief
@Tech-Relief 2 жыл бұрын
There are different crimp tools for naked connectors they leave a distinct dimple. I usually also remove the plastic and use the naked crimp tool or whatever it is called and after checking the crimp slip the plastic back on.
@davidbrewer7937
@davidbrewer7937 2 жыл бұрын
Crimp connections are used extensively over solder connections in industrial, automotive & aerospace because they are very repeatable. Solder connections are frowned upon especially in power conductors as a fault condition can melt the solder. There is a range of wire gauge for each crimp type but if you have wire which is too thin the crimp will feel loose. It is acceptable practice to add filler strands or to fold the copper over on itself to better fill the barrel before crimping.
@mikefennema5561
@mikefennema5561 3 жыл бұрын
The crimping tool you are using is sold under several different brand names. My issue is it's easy to confuse which way to orient it on the terminal. Only one way is correct. I labeled mine with a pemanent marker so whem working at odd angles I don't screw up.
@dee1089
@dee1089 2 жыл бұрын
a good video if you are ok with this quality of wire termination. although i agree that i also dislike those cheap insulated terminals. which is why i just go with the quality stuff. costs more and takes more time to do it proper but no way is it longer than doing an elec fault finding.More a tldr for those type of people. those who just want it done and will deal with the results later.
@rotorblade9508
@rotorblade9508 2 жыл бұрын
I’ve also used these insulated connectors and removed the insulation as well then crimped with a pliers for non insulated connectors. This gives a strong clamp then I used shrinking tube over. Alternatively you can use the old insulation but you need to squeeze it slightly to prevent the wire bending or moving from the joint. Soldering helps a lot and if the melted metal is absorbed by the wire it will prevent bending because it will be more rigid.
@thescratchyscratch7848
@thescratchyscratch7848 5 жыл бұрын
THAAANK fucking god he isn’t one of those guys that tries to hold the camera and talk in while doing so. “So uh, yeya uh, then um connect these two, um... wires” I like this guy already
@vogman
@vogman 5 жыл бұрын
Well, er, I, er, um, well, kinda... thanks ; )
@theonlybuzz1969
@theonlybuzz1969 4 жыл бұрын
I’m an engineer and a good part of my job is wiring up new machines, I do a similar process to your working method by removing enough insulation to fit the terminal, I removed the exterior insulation of the crimp to expose the tinned metal interior, rather than use needle nose pliers to close the crimp I have an old set of crimping tool that’s to butterfly uninsulated crimps together, I use them mostly as I feel that the needle nose pliers will not close the crimp effectively and has a high probability that the wire will slip out under tension, in the late 90’s I used to fit Clifford car alarms and they supply a special type of crimps that “squeezed the crimp into a oval cross section” these would push a middle of the insulation crimp into itself,like punching an small area through the other side, this was proven to be one of the best ways, as it gave 100% of the surface area of the crimp to the copper wire. It was a good back bone of Clifford alarms that there was a very high success rate of it never failing, great video, keep up the great work!....Phil
@vogman
@vogman 4 жыл бұрын
Thanks for the input Phil : )
@edwardcarr2725
@edwardcarr2725 8 ай бұрын
Iv learned something there thank you
@karyonowasmin1601
@karyonowasmin1601 4 жыл бұрын
Thank you for sharing. This is a very useful knowledge that I have not known before.
@vogman
@vogman 4 жыл бұрын
Thanks Karyono : )
@konamanstudio2447
@konamanstudio2447 4 жыл бұрын
I used to build control panels and I used all those connectors . Over here in the states if you had to do a UL listed panel you had to use the manufacturer of connectors crimp tool I don't know if European standards is the same but that would be a good question and most important cheers with a beer
@LockRocker
@LockRocker 10 ай бұрын
It turns out my Greenlee crimper has two different crimp die sets, both with the color dot codes. One is for small diameter colored insulation and the other is for larger diameter colored insulation. A month ago i would have thought there was only one of the color coded type dies needed, but when researching part numbers recently for another purchase i discovered the small diameter style was also offered. I could also add that In some cases with DC work i like to reverse one set of the male/female terminals to keep polarity from being reversed during future hookups.
@brizzle897
@brizzle897 4 жыл бұрын
Perfect video. Well done. Cheers from the states.
@vogman
@vogman 4 жыл бұрын
Many thanks : )
@endo9913
@endo9913 Жыл бұрын
Excellent, many thanks
@seasgarage
@seasgarage 4 жыл бұрын
I enjoyed it, so i liked and subscribed. I especiallu enjoyed the soldering and crimping method. Im a perfectionist, so i just found my new way to join electronics!
@owenjoseph5458
@owenjoseph5458 5 жыл бұрын
Great video - helped me a lot.ive had trouble with crimps too! the comments were also very helpful too.
@vogman
@vogman 5 жыл бұрын
Thanks Owen : )
@diodeskies9087
@diodeskies9087 Жыл бұрын
Great video and explanation! Huge thanks!
@vogman
@vogman Жыл бұрын
Glad it was helpful!
@garrethtinsley2435
@garrethtinsley2435 5 жыл бұрын
I'm glad I'm not the only one who doesn't trust crimp connectors and solders them too!
@vogman
@vogman 5 жыл бұрын
It's a belt and braces approach : )
@austinyun
@austinyun 4 жыл бұрын
If you're crimping properly you don't need solder. A crimped connection is gas tight and cold welded. Adding solder actually makes the joint worse under vibration or mechanical stress. If you're not worried about either of those you might as well just solder and not crimp. Source: NASA.
@tomh.648
@tomh.648 8 ай бұрын
00:38 - Joke deserves a sub. Great video; thanks!
@Aerox90
@Aerox90 5 жыл бұрын
I bought a ratchet crimping tool by misstake today, thinking it was a cord cutter/cordpeeling tool, and I had no f-ing idea what I just bought xD But know I see that it actually might be useful! =) I actually wondered some days ago how to attach different connectors on my cords, and it seems that I've just bought the solution without knowing it xD
@vogman
@vogman 5 жыл бұрын
That's what's called a happy accident : )
@maniii_e
@maniii_e 3 жыл бұрын
Wow! what a explaining 😍
@vogman
@vogman 3 жыл бұрын
Thanks a lot 😊
@kameshp9995
@kameshp9995 3 жыл бұрын
interesting and useful video! Cheers!
@vogman
@vogman 3 жыл бұрын
Thank you! Cheers!
@Jackanackanorie
@Jackanackanorie 3 жыл бұрын
Thanks, 36 and first time looking up crimping for a project 😆 that was very helpful! Cheers
@chrisquinn3751
@chrisquinn3751 2 жыл бұрын
Back in the 1950's and 60's when spade connectors were used a lot on cars, in the UK, they were known as Lucar connectors. I suspect the original design was by Lucas, the company that did an awful lot of alternators, starter motors, windscreen wiper motors etc at that time.
@ColinMill1
@ColinMill1 2 жыл бұрын
Yes! Unfortunately, I still think of them a Lucar connectors but I find people give me funny looks when I talk about them. The term somehow faded from use while I wasn't looking - I wonder when that was.
@MuhammadAli-wn8ew
@MuhammadAli-wn8ew 4 жыл бұрын
playback speed is life saver option in youtube.
@brookeb1038
@brookeb1038 2 ай бұрын
Just amazing
@LightS_bRight
@LightS_bRight 3 жыл бұрын
Exactly what I was looking for thanks
@vogman
@vogman 3 жыл бұрын
Glad I could help 😁
@briano3128
@briano3128 3 жыл бұрын
The crimp tool has the little adjustment wheel on it. Spin it up a notch to tighten loose crimps😊
@vogman
@vogman 3 жыл бұрын
Yes, but mine doesn't spin 🙁 - but thanks for sharing the tip anyway 😁
@Alysavos-rd4tp
@Alysavos-rd4tp 3 жыл бұрын
thank you very much! i was wondering if i was the only one that thought that crimping without soldering is unreliable as hell
@vogman
@vogman 3 жыл бұрын
It' a personal choice with arguments for both sides 😁
@ronyerke9250
@ronyerke9250 6 жыл бұрын
👍 I'm glad your missus recovered. 😄
@vogman
@vogman 6 жыл бұрын
I saved a fortune on gym membership : )
@ronyerke9250
@ronyerke9250 6 жыл бұрын
😄
@vogman
@vogman 6 жыл бұрын
Hi Ron. Do you mind if I name you in an upcoming video? I like to give credit where it's due and I do listen to all advice received. In this upcoming video, your comments were very helpful and I wanted to say so. Is this okay with you? Thanks, Geoff
@ronyerke9250
@ronyerke9250 6 жыл бұрын
I have mixed feelings about that. On one hand, it's very nice to receive recognition for doing well. On the other hand, such recognition can lead to jealosy in others who may feel justified in engaging in acts of mischief or malice against anyone they are jealous of (Please excuse the improper syntax). But go ahead, I guess. We'll see what happens and deal with that as necessary. Thanks for asking. 🙂
@vogman
@vogman 6 жыл бұрын
And that's why I asked... I respect your views completely. Whilst you've said yes, there's some concern there. So how about I just say "Ron" and we'll both know it was you...?
@HeAaron
@HeAaron 11 ай бұрын
thank you! this is so helpful
@vogman
@vogman 11 ай бұрын
No worries 😁
@Cartoonjoker15
@Cartoonjoker15 Жыл бұрын
Can the terminals with the plastic be used on oven wires? I am talking about the wires that connect to the element. My old connectors got burnt so bad they feel apart and they had no plastic on them so i know it gets hot down there.
@MsNZgal
@MsNZgal 2 жыл бұрын
Thank you for this information. Would taking off the plastic cover and then using pliers to fix the wire into the connector would be enough without having to solder it then slip the cover back over?
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