Destroyed NP261HD transfer case

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I was asked if I could fix a leaking transfer case in a 2005 Chevy Silverado 2500HD but it looks like this one is too far gone to be worth rebuilding.
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[@RomneyGack]

First time you made a video Thats Newer Than The 2001 Lesabre

[@1970chevelle396]

Everyone of those transfer cases wears that hole in it. It only leaks when your driving it. So most of the time the customer doesn't know all the oil leaked out. Theres a company that makes a kit for the oil pump that fixes the problem. I've done a lot of them.

[@xaviormoreno7156]

howdy i have a chevy 2500 hd basically whats happeing when im in deive my 4x4 stick moves crazy and i hear grinding any idea

[@GearHardoffRoad]

Xavior Moreno was it your transcase that's what mines doing

[@danielcharles7120]

I have a 200 Silverado 4x4..its safe to remove the front drive shaft and converted to 2wd only????

[@jeffanderson7256]

Daniel Charles why would you want to do that?

[@consaka1]

Love a good carnage video. :)

[@TheGnk20]

i have a 06 silverado and i believe it is starting to get this issue but i dont have a hole yet and i still have full fluid but i am getting what sounds like a rubber rubbing on rubber sound when i pull out and when i stop but goes away at around 25+mph any help or ideas on what else it could be before i tear into anything would be a help thank you.

[@torrisjames2251]

Did you find out what it was,,, mines is doing the same

[@eschlaz4510]

@@torrisjames2251 did you find out what was wrong

[@1rewd133]

Juuuuuuuuuuuuuuuust happened to a friend of mine. Ouch

[@jayjay-il7fk]

How long can ya get away with jb welding them or maybe black rtv?

[@HorsepowerGarageVideos]

Wouldn't it be cheaper to get a junkyard one?

[@bah53]

I don't know what my name is The cheapest used one that I was able to find within about 150 miles was $700. So it was cheaper than a rebuild but not by much.

[@vega660]

bah53 french lake auto maybe?

[@bah53]

vega660 I used the search on their website and nothing came up, but I got this truck fixed with a transfer case from an older truck. That cadillac dyno pull was awesome btw.

[@vega660]

bah53 thanks, id admit been lazy with the uploads these days, that car has under gone major changes. also i know a guy who has a 90's Tahoe for parts if your interested.

[@FarceTheory]

I just bought 90 Natural Lights today. Irony I think not!

[@wesfisher841]

Had a question. have a 2002 gmc 1500HD. recently locked in and have a popping noise when it moves (i think it the chain itself slipping) put back in 2wd and no noise or symtoms. drives fine. no notice of holes in transfer case like so many have pointed out. has 211k on it and has been very well taken care of. any suggestions?

[@Hiperf]

Same issue with my 2004 with 188k. Exactly the same. Guessing something in the transfercase. Maybe a broken snap ring

[@dangerline95]

Where are you from? I live really close to merchant automotive

[@bah53]

Jeepisking Minnesota

[@micahwatson9017]

Looks like a murder scene!

[@drewgoody2957]

That's probably what mine is going to look like when I open it up tomorrow you think the rear output shaft on that one was bad mine moves half inch in either direction and I can push it in and out 1 whole inch haha cant wait to crack it open

[@Storked]

My front output shaft is like that and makes noise with the drive shaft pulled not excited on finding a new transfer case

[@drewgoody2957]

@@Storked ... where do you live I have I think 2 others

[@Storked]

@@drewgoody2957 I'm in Alberta Canada my man

[@MrBeeradb1]

You should be a mechanic at a shop for your career or are you?

[@bah53]

MrBeeradb1 I worked at a Honda dealership about a decade ago. I didn't care for it so I left and never went back to work as a mechanic in a shop.

[@matts6887]

well bah; at this point it looks like you would probably be better off getting that used one for 700; or just putting one of the 2 yer uncle has in it and call it done.cause I dont think rebuilding it is worth it at this point cause that whole thing looks like its been torn to shit.

[@bah53]

matts6887 I managed to swap it out for one of the older ones my uncle had.

[@captjohnhell]

u know that case can be welded

[@stephendee7839]

It's magnesium. Cheaper to get a new case half, and cheaper still to not even bother taking it apart, just get a used one for $100-150.

[@overbuiltautomotive1299]

sure ant no toyota gear case

[@KeithsTVHD1]

GM Junk!

[@348frank348]

parts list: 1 transfer case