DIY Assembly of Composite Panels and Aluminum Angle for a Homebuilt Camper

Boreas Composite Panels sells composite wall systems for DIY camper builders. Watch this video for an overview on setting up the panel wall system for a camper using aluminum angle and Sikaflex-255.
This exoskeleton style allows for flex when off roading while using a simple build process that creates a strong, water-proof shell.
The panel is an XPS foam core with a FRP woven mat skin which makes the material highly durable, well insulated and lightweight at approximately 1.6 lbs per square foot.
Remove wood from your home camper build to eliminate rot or warping.
Panels are available in sizes up to 13' long, and 60" tall with custom sizes as well. Panels are available in raw format or CNC-cut to your design.
Reach out today to learn more about how we can help you bring your camper to life with Boreas Composite Panels!
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email: [e-mail]
website: www.boreascompositepanels.com
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#diycamper #diybuilders #customcamper

[@othoapproto9603]

SO happy to find this product state side. You will be hearing from me.

[@alsnyder1660]

I did not see any adhesive being applied to the joint of the two wall panels. Did I miss it?

[@michaelcagle4662]

Good call

[@kevinrusso6849]

None

[@ChasingDreamsLivingLife]

Cool demo of how your product is built!!

[@boreascompositepanels]

thank you!

[@djal1030]

the panel were placed wrong. did not used/join at the 45 degree angle ends.

[@adamcalkins8554]

Great video!

[@boreascompositepanels]

thanks!

[@King_TuTT]

man thats some heavy duty good stuff!!

[@TsavoTouring]

Doesn’t the adhesive need a standoff of about a mm or so to allow the adhesive to flex and ensure there’s enough left in the joint?

[@user-dv7hb2sc9m]

Curious here, are you saying that can be used as/or in place of a floor? Is it really that strong & has anyone ever seen/heard of this being used in a "House-Boat"? I'm looking into some things & this caught my eyes so I stopped in to see how good it is?

[@atubeviewer4942]

Concerned about de-lamination whether from when I cut out openings, corners, etc or just over time. What do you recommend to re-glue the frp to the foam and do you sell it?

[@hellogoodwin]

Helpful, thanks. Will it be structurally strong enough to support the roof piece resting on the wall panels, or is a wood or metal frame needed to support it?

[@steveogilvie5203]

I saw a video from Australia showing i think 15 people standing on the roof of a similar construction trailer. No frame required is why this construction is so awesome. I build mine with moulded rounded corner construction and no caps, still plenty strong but not for offroad. Great to see a company selling product for the DIY crowd.

[@hellogoodwin]

@@steveogilvie5203 I would love to see that! I'm trying to figure out how to assemble the roof transition, I wish this video explained it...

[@steveogilvie5203]

@@hellogoodwin i have built 3 so far. I use a removable wooden mold. I won't post a link but I have made lots of videos, just do a search.

[@steveogilvie5203]

@@hellogoodwin Styromax has posted lots of videos too. You might find your answer there .

[@othoapproto9603]

Where is the thickness listed on the site?

[@kevinrusso6849]

Looks messy with those corner caps

[@ranat5526]

Wwroof 😂😂😂