DIY Gear Cutter. Mini Edition. Fantastic result

Make an Amazing Mini Gear Cutter. The machine is assembled from scrap metal.
In this video, we'll be showcasing a fully automatic, homemade mini machine designed for cutting gears. Join us as we take you through the step-by-step process of building this powerful tool from scratch. With our expert guidance, you'll learn how to create a precise and reliable gear cutting machine that's perfect for any workshop. From selecting the right components to programming the machine, we'll show you everything you need to know to make your very own fully automatic gear cutter. So whether you're a DIY enthusiast, a gear cutting hobbyist, or simply looking for a powerful tool to add to your workshop, this video is for you. Get ready to be inspired and amazed by the power and precision of our homemade mini gear cutting machine!
Please don't forget to subscribe to our channel, like this video, and rate it in the comments. If you enjoyed our content, please share it with your friends so they can enjoy our exciting videos too. Your likes, comments, and subscriptions are what help us to continue creating new videos and improving our content, so we greatly appreciate your support!
#gearcutter #gearcutting #DIY #homemade
Making gears on this machine for another project see here • Mechanical computer. H...

[@spudnickuk]

I have always said in all my comments The size of a machine does not matter as long as it can do the job And yours does I'm very impressed And thank you for sharing

[@serengytech]

Thanks friend for your support

[@mubafaw]

Clever little device. Brilliantly made!!!!!!

[@serengytech]

Thanks a lot

[@b.malnit8983]

That was an awesome project. Let’s see more!

[@ahmedtaharmadan]

It is a really good job that deserves appreciation

[@serengytech]

Thanks a lot

[@josedias4664]

Perfeito, ótimo trabalho! parabéns 👏👏

[@serengytech]

Thanks a lot bro. I have many ideas. I hope I don't disappoint you

[@r.s.8640]

Wenn man von der Präzision mal absieht is das absolut genial gemacht. Schöne Arbeit und noch besseres Video. Thx👍

[@serengytech]

Thanks buddy for your support.

[@meritronik]

I have really enjoyed looking at your work. And I liked your machine even more. Thank you very much for sharing your ideas. A cordial greeting.

[@serengytech]

Thank you you're welcome.

[@rodrigoemiro7111]

Felicitaciones, gran idea. Gracias por tu aporte, la nesecitaba

[@serengytech]

Thanks a lot. you're welcome

[@jozsefbalatoni8782]

Excellent work! 👍

[@serengytech]

Thanks a lot

[@reinispokers1175]

first 2 gears doesnt look so excellent at all. take a closer look

[@2005Gresko]

​@@reinispokers1175я тоже заметил, но это было похоже после на коррекцию и всё стало хорошо, то есть после первого неудачного шага зуба.

[@i.v.8588]

Классный проект. Простенько и со вкусом. Сам хочу сделать нечто подобное и ваша работа меня вдохновляет. Оказывается не все так страшно.

[@serengytech]

Огромное спасибо. Давно хотел ее сделать. А я постоянно вдохновляюсь вашими проектами.

[@markcnc]

Great little machine 👍🏻

[@serengytech]

Thanks a lot

[@jonholzworth4463]

Excellent concept. There are obviously some areas that need to be improved upon for accuracy, but it's a DIY project. Anyone can have a machine shop cut the perfect parts. The beauty of DIY is creating awesome things like this without $500K in equipment. You've come up with an amazing design. I hope you don't mind me using it for inspiration because this looks like a really fun project. Congrats for making an awesome little device.

[@serengytech]

Thanks a lot. It's nice to see someone who understands and can appreciate. Of course I do not mind. I'm also very interested to see what you can do. One head it's good, but two better

[@methuso]

oh my. soo nicely done. Very pleasing to se automation without computers acting up, destroying the day (the cnc-operator/programmer in me speaking) :) Also some inspiration & ideas for my machine to be able to get down in mod sizes. I think i need mod0.15 for my rc-servo project ;)

[@sakibian01]

Wow,dude! WOW!!

[@serengytech]

Thanks a lot

[@ronmurphy9819]

I think it’s a very nice job. I just wish you had a kit for it. I don’t have that kind of stuff lying around. Thank you for sharing.

[@serengytech]

you're welcome

[@PrashantKumar-zm3yq]

One of the greatest machinist of this time Marvelous ❤❤❤ Love from electrical department of India

[@brianspencer6397]

And not an Arduino in sight! Marvelous!

[@serengytech]

Thank you. This was the idea. without computer control

[@SAHBfan]

I love videos like this, they always leave me feeling inspired to make something! Alas, if only I had the knowledge, skill, time and dedication to go with the inspiration…. 😳

[@serengytech]

Thank you. very glad you liked it. The main desire, there will be time. I also took a long time

[@igorkononov4249]

Очень понравилось,надо бы и себе завести подобное.

[@serengytech]

Спасибо. Обязательно поделись результатом

[@GOHhar]

Здравствуйте. Я впечатлён идеей создания этого маленького станочка. Но по жёсткости и точности исполнения деталей оставляет желать лучшего. Надеюсь увидеть продолжение,- модернизацию станка на рельсах, винтах ШВП- хотя бы исполнения SFU12 серии и энкодером. Тогда уже точно будет непревзойдённая модель станка для зубонарезания. А в целом технически грамотная реализация механики станка, поздравляю! Понравилось и подписался на Вас!

[@serengytech]

огромное спасибо. Сама идея была создать этот станок без особых вложений все это валялось в гараже. по этому делал из того что было. продолжение будет. я его делал с определенной целью. часто нужны не большие шестеренки для разных проектов. и мне было интересно создать станок на чистой механике без компьютерного управления...

[@GOHhar]

@@serengytech будем ждать с нетерпением продолжения этого проекта

[@serengytech]

@@GOHhar Я уже думаю об этом

[@basilstadnik1342]

@@serengytech хороший проект ! , я бы попытался сделать на шаговиках

[@Bianchi77]

Nice video, thanks :)

[@serengytech]

Thanks a lot

[@user-lb9jm1gl3l]

Хорошее техническое воображение, настоящий конструктор!

[@serengytech]

Спасибо дружище. Это старые забытые технологии, раньше все на перфокартах работало

[@garymucher4082]

Interesting and cleverly designed gear cutting assembly. Now you have to up-scale it for larger gears and maybe even market such a setup... Thumbs Up!

[@serengytech]

Thank you. I purposely made it so small. because i need small gears for my future project

[@hectorenriquemotamanzano8241]

Se nota que te justa la micro mecanica de ajuste te felicito 😊😊😊😊

[@gustavoalberto2686]

DE OTRA GALAXIA !!

[@serengytech]

These are forgotten technologies. Everything worked like this before.

[@user-ll2wq8kp4b]

Wow wow wow 👍👍👍👍

[@repuestoswalter529]

Felicitaciones, muy bueno.❤

[@serengytech]

Thanks bro

[@UnExpertoEnNada]

subscribed! Congratulations on the way you solved the movement , steps and automation with only mechanical switches ! Your cutting tool is ingenious too. I would have used optical sensing for rotation. In this way it would need electronics, but you would be able to print a disc in transparent material (i.e. with a laser or inkjet printer) , and have infinite options.

[@serengytech]

Thanks a lot. I see you understand these systems. It's a pleasure to deal with such a person. I really liked the idea with the optical system, I'll take note

[@notabagel]

Alternatively, if you are to add electronics anyways, you could use a rotary encoder/potentiometer to control the motor and get infinite adjustability without having to change any parts. You could also replace the indexing motor with a stepper to do the same task. I love your electronic dividing head concept though.

[@fenixalorca3143]

Gracias!! 💫

[@alocin110]

Beautiful!

[@pulpo439]

Quiero construir una como esa. *¡¡¡ POR LOS CLAVOS DE CRISTO !!!* Muy Buen Video. *¡¡¡ BUEN TRABAJO !!!*

[@serengytech]

Thanks a lot

[@ianvicedomini2648]

It takes a lot of engineering knowledge to build something like this and you've definitely got this off to a T mate. Fantastic video.

[@serengytech]

Thank you very much

[@kulebyakinjoe]

You still have to think about it, calculate it. But the result is worth it. Cool machine

[@serengytech]

Thanks a lot. Nothing complicated with calculations. there is a special application in the phone for calculating gears

[@MartynTverdun]

Magic!

[@serengytech]

Thanks a lot

[@maumerle7491]

Great job. Congrats from Argentina!

[@serengytech]

Thank you friend.

[@perrinoneill1656]

Very nice work friend, Taking scrap and building a machine is really a achievement in my book

[@serengytech]

Thank you friend.

[@igorchulanov8722]

Класс!!!!!!!!! Экскизик бы ещё с рамерами😇

[@serengytech]

спасибо. тогда бы космический корабль получился

[@ZygmuntKiliszewski]

Precise work, congratulations 😀.

[@serengytech]

Thanks a lot

[@ZygmuntKiliszewski]

@@serengytech 😀.

[@axeman2638]

just need to improve the indexing, excellent proof of concept though.

[@serengytech]

Thanks a lot. Here the matter is different. I didn't make the dividing disk correctly. But it's already fixed. Watch this video. Here I am making gears for a new project. everything turned out great. kzbin.info/www/bejne/h3TLdKOmd918opI

[@user-yi7sm4cz4d]

Круть....успехов тебе 👍👍👍

[@serengytech]

Спасибо

[@danielceja9368]

Excelente maquinita 👍

[@serengytech]

Thank you

[@steveman1982]

Really cool! I want to create something similar to use with my mill.

[@serengytech]

Thank you. It will be interesting to see the result

[@zlatimirivanov3615]

Amazing!

[@serengytech]

thank you very much

[@kiloampere6228]

отлично! направляющие от печатной машинки!

[@serengytech]

спасибо. Да точно от печатной купил по случаю на барахолке

[@miguelonubaelandevalo]

sugerencia: Con motores de pasos te eliminarías engranajes que son propensos al desgaste con trabajos continuados, y ganarías en precisión, entiendo que necesitarías una lógica electrónica pero ganas en precisión y simplicidad en actualización de la anchura de dientes. Por cierto es un trabajo excelente tienes mi voto

[@serengytech]

Спасибо. Дело в том, что собрать станок на электронике с шаговыми двигателями для меня не проблема. Мне просто было интересно применить такую схему. без электроники. как бы механический компьютер на перфокарте. как в старые добрые времена.

[@illecebris8709]

Winner!⚙👏🏻👏🏻

[@serengytech]

👍

[@illecebris8709]

subbed..🤝@@serengytech

[@divertechnology]

great job

[@serengytech]

Thanks a lot

[@OmidShakeri]

good job! interesting Idea! thanks to you master

[@serengytech]

you're welcome

[@paranoidmidge]

great !

[@denisara7712]

Alors là cette conception est du grand art

[@serengytech]

Thanks a lot

[@giveitatryguy6784]

Excellent its very precise many projects can be achieved using this overall construction simply smart cost efficient given me some great ideas thanks for sharing thumbs up

[@serengytech]

Thank you friend. I'm very glad that you liked my project.

[@RustyInventions-wz6ir]

Very interesting. Nice work

[@serengytech]

Thanks friend for your support

[@machinist_matt]

It's interesting how you are able to reuse and repurpose things. 👍 Where do you get all the awesome scrap materials? 😎

[@serengytech]

Thank you for your interest. mostly at the flea market among the trash

[@SaDEEC2009]

Good job, it's really innovative

[@serengytech]

thank you friend

[@m.j.khnowledge]

good job bro

[@serengytech]

Thanks bro

[@vit5556]

Отличная работа. Есть слабые места в конструкции. Но мне кажется, это тестовый вариант и будет улучшение станка. Мои поздравления.

[@serengytech]

спасибо. я уже его довел до кондиции. на канале есть ролик. делаю две шестеренки для другого проекта

[@serdarcal]

This machine very good.

[@serengytech]

Thank you friend.

[@serdarcal]

@@serengytech Your welcome👋

[@digambertawde4353]

Gear cutting is a very tedious and precision process. But your diy mc is excellent may not be precise but does the job. Very innovative and creative

[@serengytech]

You are right. There are some inaccuracies in this video. The fact is that I did not mark the dividing disk accurately enough.

[@Lolerburger]

Cool video. Please consider making a parts list so it's easier to identify what's needed to build this ourselves.

[@serengytech]

Thanks a lot. I have an idea to write subtitles

[@garciarj61]

That is correct. At the beginning, you show some sort of materials but it was not enough.

[@tshvahn]

@@garciarj61 it's scrap material so a parts list wouldn't be the most useful for you as you likely wont have the same thing lying around. just look at the general function parts in the video are doing and see what you have that could do the same. If you dont get hung up on using the same parts it's all really easily salvageable components.

[@sureshendla]

Can you give atleast the spindle tool diagram and 775 motor rpm

[@ruggy6668]

SUPER

[@serengytech]

Thanks a lot

[@sitgesvillaapartmentneilsc7924]

Superb.

[@serengytech]

thank you very much

[@ramonc1000]

incrible tu maquina estoy euforico mi deseo mas grande es hacer eta increible maquina

[@serengytech]

Thanks friend for your support

[@ClovisAguiarvrb]

show de bola...

[@goldenfor]

Genious

[@manciclon]

Correct🤟😎⌚️🔬

[@gyrogearloose1345]

Hey, I'm with you all the way on using "what's available" to make stuff. And your ingenuity is beyond question. But I think you are a bit short on providing engineering details on the various components here. Like the most important part - geometry of the single-point cutter! In any case, best wishes!

[@serengytech]

Thanks a lot. I know that not everything is perfect. have something to work on

[@user-if1zc1qf3q]

器用ですね😀

[@serengytech]

Thanks a lot

[@ArquimedesXimenes]

Tem materiais aí que só mandando tornear!

[@BloodyMobile]

A lovely and intricate creation. I am most impressed by the fact that this runs purely electro mechanically and doesn't need a micro controller. But if I were to suggest an "upgrade", it'd be a dirt shield right behind the rotation axis of the gear, or outright reversing the cutting direction of the cutter. Throwing all that metal dust right into the moving parts can't be good for the little machine in the long run : (

[@serengytech]

thanks, I already understood this and made a protective screen.

[@paulocesardeoliveira2763]

Por favor, nos forneça o esquema elétrico deste projeto!@@serengytech

[@davidlarson2534]

All this needs is a pitch adjustment. Very nice design though I can see improvements to it. How about a dust collection system and cutting oil drip? This would be excellent for hobbyists who need to make polymer, even glass gears.

[@serengytech]

Thank you. there is still some work to be done here

[@trevorwinter5071]

Very ingenious and largely made out of scrap I presume

[@serengytech]

Thanks a lot. yes you are right everything is made of scrap metal

[@yusufabdrahman592]

So good ii boss 👍👍👍👍😊😊

[@serengytech]

Thank you very much friend

[@equityexpanders2061]

Do you think a bigger version can be made ?🤔i am already thinking about a wiper motors/bigger motors....thats some great innovation you did beautiful concept 💯

[@serengytech]

Thank you. I think it is possible. I just didn't have the need.

[@manishm5624]

This is just great!!!

[@serengytech]

Thanks a lot.

[@bobdebouwer7835]

Very smart to use the punch card in aluminium to control motion.

[@serengytech]

Thank you friend.

[@ArquimedesXimenes]

Esse projeto é muito massa difícil é comprar esses materiais!

[@serengytech]

You need a little imagination. nothing complicated

[@kayfeesiktany6127]

مَاشَاءَ اللّٰه ❤

[@tony49PA]

Telling you good would be an understatement. You have created a jewel of mechanical-electrical engineering in 3D. Making criticisms of the actual use would be easy but the commitment, the competence, the planning, and the realization as well as the practical demonstration leave no space for you to have the best compliments. Just one observation: if I had the industrial waste you used I could compete with Elon Musk 😃😃

[@serengytech]

Thanks a lot. This is the coolest comment

[@arcrobotics9982]

Simply put genius , I love the idea surely there is room for improvement but overall great concept simple yet effective as a diy creator gears are essential to my work and a machine like this surely will save me couple of bucks, i want to know where did you get the cutter is it sold online or did you make it your self?

[@serengytech]

Thank you friend. Yes, I made this cutter myself

[@altinofreire5826]

Caseiro? Bela engenharia.

[@serengytech]

thank you very much. Yes, made at home in my workshop

[@altinofreire5826]

@@serengytech but you are professional. I can't made this.

[@HentaizerZ]

Скорость неплохая для подобной самоделки, ну а точность там конечно одни слёзы.

[@bdtigersgamez6448]

you are so intelligent

[@serengytech]

😁👍👍👍

[@ahmetozdemir7173]

Thanks for the video. May I ask something; which frequency and features are required for the transducer to measure the concrete or wall thickness?

[@serengytech]

concrete control is possible only at frequencies not exceeding 100 and 150 kHz.

[@ahmetozdemir7173]

​@@serengytech for example 30khz.

[@MethelinaPills]

Классно вышло и изобретательно :) рельсы случаем не от печатной машинки?🎉 В век чпу, механическая задающая часть просто роскошь, отличная работа!

[@serengytech]

Спасибо. Да рельсы от печатной машинки. Старые забытые технологии. Раньше все было на перфокартах. Мне было интересно воссоздать древние технологии.

[@MethelinaPills]

@@serengytech технологии потерянной сверхцивилизации :)) кстати такая идея за улучшение, на некоторых заготовках видна нелинейность повторения поворота позиции енкодера и поэтому происходит накопление ошибки и последний зуб получается шире чем остальные. Если на концевике, фиксирующием поаврот, использовать шарик или скажем концевую гайку округлую, а не треугольник, чтобы позиция енкодера всегда совпадала, то ошибка в теории накапливаться не будет

[@serengytech]

@@MethelinaPills I have already fixed this error. the reason was in the non-corquet layout of the dividing disk. In this video I am making gears for a new project. everything turned out great. kzbin.info/www/bejne/h3TLdKOmd918opI

[@MethelinaPills]

@@serengytech оу, ясно :) Счас погляжу видео :)

[@serengytech]

@@MethelinaPills я планирую сделать ручную мини дрель из этих шестеренок. Скоро покажу что получилось

[@Classicmodeler]

You should offer a kit or at least plans with motor sizes etc, so others could follow your example. I don’t have a lot of the stuff laying about and would even know where to begin to find the drives and switches of the correct sizes. 😊

[@serengytech]

Thank you very much for your interest. Unfortunately I didn't make any drawings.

[@HolzMichel]

мммм неплохо. интересно! Молодец

[@serengytech]

Спасибо. Древние технологии. Раньше все так работало

[@fraxz88]

Wonderful tool for any shop or hobbyist. Ive been working as a machinist for 14 years so i could come up with most of the parts. My question is where do i find that tiny indexer plate?

[@serengytech]

Thank you. I don't quite understand what part you are talking about. Please clarify. I will gladly tell

[@serengytech]

Perhaps you are asking about the dividing disc? It is very easy to make. I have another video on my channel where I make gears on this machine. There I just make such a disk

[@fraxz88]

@@serengytech great thanks for the amazing videos!

[@2005Gresko]

Он легко делается копированием по нужной шестерне на новом диске или свободном поле.

[@junkbotix]

Great machine! Do you make the blanks yourself (ie - on a lathe) or do you buy them from somewhere?

[@serengytech]

Thanks, I'm making my own. there is a lathe not big

[@didierpatris8686]

Nice job but I have a little doubt about the general accuracy of the gears

[@serengytech]

You are right. There are inaccuracies in this video. The fact is that I did not mark the dividing disk accurately enough.

[@barcodenosebleed5485]

​@@serengytech yeah, that disk and its interface with the microswitch is certainly the linchpin of the system. I'm wondering if there's anything about the geometry of the switch lever that could make it more accurate. Another thought, when that switch engages, are you simply breaking the circuit to stop the rotational motor? It might be able to be stopped a few microseconds more quickly if you wire it so it also shorts the motor at the same time. "Short braking" is often used in such a scenario to stop these kinds of motors using the back EMF that occurs. Perhaps that's what you've already done anyway. Very cool project. Love things that are pulled together from random scrap like my own router table with parts from rollerblades and a rototiller.

[@robertlackey7212]

The slip fit in the center is a problem to.

[@shorts6m]

Sir mujhe ek project ke liye gear banwana hai kya ap bana dijiyega 🙏🙏🙏🙏

[@blacklisted4885]

Party pooper

[@pesnet7]

O ponto chave desse projeto é o indexador.

[@wijayacanel4062]

alat yang sangat berguna & manfaat👍

[@serengytech]

Thanks a lot

[@N17C1]

Great project. I think you would get a better surface finish/fewer burs if you slowed down the cutter RPM.

[@serengytech]

Good idea

[@stewanish]

Hi I'm impressed my long issue to make an indexing automation without using programming. Possible to share the wiring diagram?

[@serengytech]

Thank you. The circuit is very simple, like a walk-through switch in the corridor

[@abelgutierrezlazo4682]

9:25 Muy buen trabajo.

[@serengytech]

Thank you

[@MrSte2222]

great bit of kit i do think that the cutting tool needs adjustment as the teeth are a bit pointy other than that great idea and youve made it

[@serengytech]

Yes, I agree. it was the first run I already set it up. later I will show in a new project

[@DH-ts6ho]

If only my old pa cod build this with me.

[@serengytech]

It is not difficult. You just need to start and everything will work out. The main thing is not to give up

[@DH-ts6ho]

@@serengytech You don't know my old pa. We're talking about a paralel universe.

[@moopoo7499]

If possible, I would like to know what the material of the worm gear is😃

[@serengytech]

The gear is made of textolite

[@dLLund]

wow

[@serengytech]

Thanks a lot

[@user-rq4tw5yt5d]

Клёво!

[@serengytech]

Спасибо

[@axel5752]

Como me gustaría comprarte esta máquina !!!

[@serengytech]

Thank you for your interest. Sorry I don't sell anything right now.

[@MIZKhalid]

Really amazing, Thanks for sharing! What type of metal is the actual pin used @12:17? Wouldn't that get wasted while trying to cut other metals? I'd love to me this ;) Thanks!

[@serengytech]

Thank you. This machine can cut gears made of non-ferrous metals. such as aluminum, brass, bronze and of course plastic

[@MIZKhalid]

@@serengytech Thanks for your fast response. Did you need to to make the spinning pin that cuts or is it a standard product. Excuse me for my ignorance. I am confused about the angle of the cutting edge as I think it may change the shape of the resulting cogwheel. Again excuse my ignorannce :/ I'm really keen on building this thing ;)

[@serengytech]

@@MIZKhalid I made the cutter itself from a piece of an old carbide drill

[@serengytech]

I made this cutter by hand, so it’s not perfect.