4x4 Off-Road UTV Build - START to FINISH

From start-to-finish homemade 4x4 off road utility vehicle build made from used front wheel drive car parts, homemade tube frame and other homemade parts needed to make a car work. The whole project was built over a span of one year.
This is the last part of a series of a four wheel drive utility vehicle build to lessen the work load on my trusty 2002 Honda Foreman Rubicon TRX500FA. This partially answers the question "Why?" but for those who want to ask "why don't you just buy a UTV instead of building one?" I just want to say - I'm not made of money. UTV-s are ridiculously expensive, even the car I drive around daily is worth less (not worthless though!), hell, it is even worth less than my 2002 Honda ATV.
"How much HP will it have?" - the 1.4 litre FWD Peugeot petrol engine I'm using has 55 kw and this will not change, but the torque is tripled via the BMW E39 differentials I'm using to transfer power to front and rear axles.
"It will be too heavy!" - this project just like the firewood processor project does not have to float. And a heavier vehicle will handle better anyway when hauling heavy loads.
All of this fabrication is done in my tiny homemade workshop.
4x4 UTV build series playlist: • 4x4 Off-Road UTV Build
Stay tuned for future videos! Thanks for watching!
My other videos: kzbin.infovideos
Support me on: www.patreon.com/DonnDIY
Follow me on: DonnDIY
#donndiy #homemade #4x4
Soundtrack:
Demon - JVNA (KZbin Audio Library)
Controlled Distress - Biz Baz Studio (KZbin Audio Library)
Burlesque Heartache - RKVC (KZbin Audio Library)
Welding equipment borrowed from Spetselektroodi AS, Estonia:
Fronius TransSteel 2700 welder
Optrel Crystal 2.0 Welding Helmet
Hypertherm Powermax 45 XP plasma cutter

[@DonnDIY]

More fabrication videos on kzbin.infovideos

[@GalagnoX]

At first I didn't notice, but there is no rear or side mirrors. Despite that, nice job!

[@jody6183]

How come the floor underguards you made in the chassis welding video weren't fitted in this video ? Thought they were a good idea 👍🏻

[@atsekjoker]

incredible ! what's next? a space shuttle?

[@modificationnation73]

Rock bouncer next. 🤣

[@shamilm.8026]

Привет. Отличная работа. Чертежи можно купить у тебя? Тоже хочу что то подобное построить. Центральный дифф заваривал? Редуктор передний не изнашивается оттого что в противоположную сторону крутится постоянно? И для чего вал отбора мощности? Какая максималка?

[@danbilotto7785]

I have watched all the episodes and this is simply incredible, how much work, and a meticulous one, dedication, knowledge and passion, i'm sure also the work behind the scenes (video edit) is putted into this magnificient build. amazing.

[@AbellTo]

Well said

[@alexdani3519]

Согласен))👏👏👏

[@yodasbff3395]

I've watched this epic build from the beginning and enjoyed every single video 👍. Almost hate to see it finished, hope you have more builds for us in the future. Thanks for all your hard work 👍👍.

[@broca246]

This workshop is incredible and the knowledge displayed is amazing to watch. You sir are a genius!

[@JustMe-mg6vw]

The only thing I’d have done differently assuming I had your budget and skills is to have had the engine totally rebuilt before installation. You’ve put so much time money, and effort into this build! Great job!

[@VasilyTerkin228]

Нафига его перебирать? Работает отлично. Шепчет!

[@henrikstrengen2621]

that french diesel engine is rock solid👌

[@michalm5380]

To není diesel ale benzín 😉

[@sonovoxx]

Fabulous build! Followed every minute! Looking forward to te next one!

[@harryballzack]

I can’t wait to see the powered trailer he is gonna pull behind it.

[@krystianpietrzak5428]

Najbardziej niezwykły projekt jaki widziałem. Gratulacje!!! Naprawdę przydatne maszyna w lesie!!!

[@12jsteve]

Great job Donn. Thanks for taking the time to make these great videos of the whole build. It’s been highly enjoyable and inspiring watching you create this useful machine. I look forward to watching it in use during future projects. 👏🍺

[@olddawgdreaming5715]

Looks great Donn, don’t forget the “loose nut” behind the steering wheel !!🤣. Thanks for sharing with us, enjoyed watching everyone of the videos on this project. Now I will brew a new pot of coffee ☕️ and get ready for the next ride. Totally awesome what you can do and not burn the barn down. Stay safe and keep having fun. Fred. 🙏🏻🙏🏻👍🏻👍🏻👏🏻👏🏻✋🏻✋🏻👊🏻👊🏻

[@SasquatchBunyan]

Awesome! Just awesome! Super fun to watch the whole build along the way and now to see it finished. Super cool!

[@neillawson4493]

You know it's not just the many hours of skilled trial and error in the build but also the vision to see BMW axles and a small engine and turn them into an impressive and practical car. Well done!

[@aserta]

Came out splendid my dude. Here's to you using it for years to come.

[@patrickpeuhimporte4460]

Félicitation pour la fin de ce dernier projet ! Belle vidéo pour résumer la construction ! Merci pour ces belles vidéos de home made !

[@kvsteve]

What other channels call Builds are just "put back together"s. THIS is a Build! A bespoke vehicle.

[@punkbloater]

You did an amazing job on this one, a massive undertaking and it turned out to be a capable off-road vehicle… Only one thing is missing, the CUPHOLDER! 😁

[@mikemonza1]

This is such a well documented project. Te results speak for themselves. Well done sir!

[@drewanderson8279]

Just wow. That's all I can say. I pray I had half your shop and skill. I know deep down I could build something like that. I just dont have the tools shop or financial backing right now. I just love finding channels like yours that just fill my mind with new info and ideas! Thank you for sharing us a peak into your creative mind!

[@Yuriy_Serbin]

Это невероятно! Отличная работа!

[@DanKoning777]

Donn I'm glad I didn't find you from the beginning only b/c waiting for the next video to come out would be torture. This way I can watch each series in its entirety as time allows. Btw, you deserve every compliment found in these comments. The 4x4 trailer [where I started], and this build have been outstanding. *God bless.*

[@msnpassjan2004]

10:30 Beautiful welds. Amazing build. Skills level 100 !

[@TheMetalButcher]

Awesome project Donn. Loved being able to see your idea come to life and preform so well. Looking forward to your next project.

[@MadeinPolandChannel]

Great job Buddy! :)

[@fabioluiz6444]

I watch your work too, cheer...

[@Adam1991.]

Ooo kogo ja tu widzę😅

[@Hubert04]

To teraz czekam na twoja wersję bolidu

[@prolska]

@@Adam1991. a polish guy))

[@TheCollegeman321]

Loved every minute of this build. You sir are one of the best out there. You have a skill set that most people would dream of including myself

[@gafrers]

Brilliant. What a great build. Excited for what's to come

[@nicolek4076]

I never had any doubt that you'd finish it. It's a wonderful machine. Congratulations!

[@mikeanderson2730]

Absolutely fantastic skills, you Sir, are a pro! This is an exellent example of how much you can do yourself with the right spirit, knowhow and of course these fantastic tools. I have no doubt this had been done only with grinder, arcweld and wrenches, but it would have taken 5 years longer... :)

[@gusbrameloah4719]

Donny I have watched this build from start to finish and all I can say is totally outstanding. Every inch is a professional build , my hat is off to you sir! I am a ASE master technician and have watched you take on things that I have seen seasond tech struggle with and never blink an eye. Once again great job!!!

[@krollitv]

This vehicle turned out to be awesome, like all of your projects. I'm really jealous, I would love to be able to build something like that too. My greatest respect !!!

[@juliorodriguez-mw6pr]

It's not just the awesome machine that you invented, but the piece of art that you just created! And about the video I just have to say that I enjoyed it from the beginning to the end. Thank you for sharing your knowledge, creativity and beautiful work.

[@johnvro967]

Hi Donn, Congratulations, what a beautiful project it has been, and the end result is nothing short of spectacular. Donn, your God given talent(s) are blowing me away. Be proud my friend, you're one in a million. Thanks for the video, and take care.

[@Sceme1991]

There are two things that gonna remain after the apocalypse when all humans are gone. Andrew Camarata's Castle and this UTV.

[@TheHappinessOfThePursuit]

😂🔥

[@100cockroach]

Great build. I work on motorcycles, quads, and side by sides. Your side by side is built way better than any production side by side I know of. Thanks for the video

[@Peer_Teer]

But it's sure a lot heavier and would be a lot more expensive.😉

[@jimbobzepher8340]

Thank you for sharing your project, I looked foward to your posts every week. (Sunday Evenings). I am inspired to now at the age of 56 to see what i can be achieved in a humble shed. Cheers from Australia.

[@mrGorin]

Отличная работа 💪💪💪👍👍👍

[@elbekanal]

Ein hervorragendes Arbetstier mit sehr grossem Spassfaktor. Tolle Arbeit👍👍👍😊

[@paulmartin3340]

Thanks for the recap of this build! Awesome build it is. Cheers from Sydney Australia 🇭🇲👍🐨🦘🦘🐨👍🇭🇲

[@handyhippie6548]

i really like the wood storage racks using the liquid crates, and tanks cut diagonally for a roof/cover. that's a very good idea, and i may borrow it to store my own firewood. i can get those crates rather cheaply, and have been trying to think of a useful way to use them. this is the best one yet. thanx!

[@user-wh9ol9pg2u]

Офигенно зажигательная штука получилась! Производители всяких там мелких вездеходов да квадриков нервно курят в сторонке! С меня 100500 лайков. Ах да, можно ж только один лайк.

[@schrauberigne]

So awesome Projekt, Followed this Projekt from the First Screw to the Last 😊👌

[@ryanbrennan2078]

I've watched this one from the beginning, and I want to thank you for all the hours of planning and busted knuckles.. for my entertainment and education. Thanks again, and can't wait for more.

[@Military-Museum-LP]

I sincerely liked this series. I’m sure the best has yet to come!

[@hermannwiedmann5852]

Der Kandidat hat 110 von 100 Punkte, Auch wenn das Lenkrad immer noch auf der falschen Seite ist TOP

[@fava7753]

Excellent job , looks really good . Engineering and mechanical skills in abundance . Now , whats the next build . Keep going excellent channel . From UK . .

[@horatiohornblower868]

Congratulations, Donn! Another great project finished. And your 4x4 performs fantastically.

[@SteveGeremia]

Well done! Finished in time for the winter season. Hopefully will make snow clearing and work around the farm much more enjoyable. Warmer too sitting beside the engine.

[@eduardoresiopescaenargenti2222]

wow dude!! is amazing

[@jimsvideos7201]

This is an achievement you should be proud of! I look forward to seeing your trailer and the places you go with it. Any idea what your buggy weighs?

[@MultiCoffeetogo]

Genius. Von dir lern ich immer wieder dazu. Danke.

[@antbran1916]

Great job Donn DIY!!Well done! The series was a very joyful watch. Add a belly pan as a finale touch.

[@uhti4x459]

Väga ilus ja viisakas lõpptulemus. Edu uute projektidega!

[@sisco6943]

Nice build, it seems to work well. As an addition, If you plan on driving it in the forest, I would put skid pans on the bottom. Getting stuck with a stump in between the frame is not very fun. Unless the whole thing is light enough to pick up by hand and move off of the stump of course.

[@nordishkiel5985]

This. The brake-lines could use a shield as well, so a branch does not brake them.

[@arandafotografia]

Buddy, this thing kept me watching your channel for months... This thing is the BEST diy vehicle i've seen. We need more!

[@StonesPlumbingandGas]

Absolutely awesome, what a quality build!!

[@user-lp6zo1ip8b]

Хорошая машинка получилась точка просто супер

[@Baks8204]

Просто шикарный автомобиль👍

[@fredfrog007]

I've watched every one of your videos but really enjoyed this build in particular. The finish looks really good. 👍

[@MohamedAYL]

So glad to see the final results and be a part of this journey (as viewer at least) 😁. One word: you are a genius. Good job man 👏. Can't wait to see what is up next !!

[@user-sr5nm4vr1k]

Классная машинка получилась!!!

[@user-fj5vh5sx7l]

Жаль в школе такому не учат нынешнюю молодёжь... Блиин,ну это круто ты сделал мужик,красавчик... Я все видео смотрел,как ты его строял...

[@noemat1980]

I followed the whole construction with great interest and admiration! You are really good and capable compliments.

[@danmcelroy6584]

Awesome build! That critter is a beast! I wish I had the tools to build something similar. 👍👍

[@BENIGamePlay12]

NICE!

[@AGRIMOVIEemi]

OTTIMO lavoro 👍👍👍

[@eyeNVyou]

Absolutely incredible work! Truly impressive series.

[@sabanyilmaz9066]

Donn DIY arkadaşım tebrik ederim. Hurda araba parçalarından güzel bir UTV araç yaptın. Emeğinize sağlık. Kolaylıklar diliyorum.

Çok güzel tasarım . İşçilik mükemmel.

[@jeffselchow5719]

Job Well Done Donn. From start to finish how long did this take you to build? Thanks for sharing, I enjoy your videos.

[@elmo4vt1]

Deserves a like just for the transmission linkage - On top of everything else. I've enjoyed watching the individual vids, but seeing it all together is amazing. Great job!

[@Smurphenstein]

One of my favourite build videos on KZbin for sure. It's so capable. Well done. Subscribing now.

[@drmarkintexas-400]

🏆🏆🏆👍🇺🇲🙏 Thank you for sharing

[@udoaas2466]

Palju õnne!

[@Michael-wq8qu]

Well done. This has been a great build right from the start.

[@topguncg47]

Awesome work doesn’t even cover what you are capable of. However, watching you work is one of my favorite things to watch as your vlogs are the best I’ve seen. Great job keep it up.

[@sparrowmoon]

Awesome dude! Next build a spaceship and give Elon a run for his money.

[@dylangriffith6662]

Brilliant build. Enjoyed it alot

[@chriscorrigan7420]

Mate, there is no doubt in my mind. You are an artist. That's a great piece of workmanship.

[@DragonFlame0909]

tubli töö noorhärra..jätka samas vaimus ...ei jõua ära oodata milline sinu järgmine projekt on ...loodan et karoova sind väga kinni ei hoia ...edu jaksu ja jõudu nii sulle kui su perele ...

[@andrusuts945]

👌👏👍✌️🥳

[@jeffroagogo5215]

thank you for many hours of enjoyment!

[@humphshumphs]

Brilliant build series. Can't wait to see what you're building next :)

[@Eisa.sh06]

Step 1: Own a BMW or Buy a BMW

[@FBPrepping]

I can see you´ve made great improvements to your building techniques and methods. Awesome, buddy! putting together everything in place, tag welding and welding later surely works for you. Your work is something else.

[@Thundermuffin93]

Super awesome to have seen this from start to finish. Looks awesome drives like a beast super excited to see what you hook up to it and get done with it! Rock on dude.

[@kristiangameplay6534]

man, you did a great job with this old car components and i really don't understand, why, some people dislike work like this. greate job

[@GtpassionFr]

Perfect job as always

[@MattheoBorey]

This came out pretty good.

[@bluecollardadventures2338]

11:27 love the detail to the motor mount - very nice! 👍

[@jlucasound]

That turned out so nice, Donn!!

[@FullMetalFab]

That thing turned out awesome man !!! Can't wait to see how the trailer that goes with it is going to look when you start that build.

[@robertmanley7556]

Very nice work !! You had a vision and you made it come true very nice it looks FANTASTIC !! To build it once is one thing but to take it apart and then paint it and put it all back together 😳WOW..... Major accomplishment all the way around !!! 👍👍👍I love your channel and your work !!

[@DavyOordijk]

Great work, cant wait to see the axle driven trailer!

[@o.artvin0823]

There is no explain, but you love this Work. Respect!

[@ManChildMaineiac]

Dudes got mad fabrication skills! This is awesome!! 👏

[@gsftom]

Outstanding! Love watching people that 10x my skills and knowledge building stuff 😀

[@donaldmccracken217]

looking great my friend love watching you accomplish great projects cant wait to see more

[@libertyauto]

Right on, man! Looks great. Thanks for your videos.

[@billwindham214]

You sir are a master fabricator. If there is an apocalypse, you will be a survivor because of your ability to make things by using old car parts. A great skill to have. Look forward to your new videos.

[@dumbasscountryboy]

I bet that thing is a beast!!! AWSOME job Donn!!!

[@09FLTRMM77]

Looks GREAT!!!👍🏼👍🏼 I can’t wait to see what all it can do!!!

[@gmannz1981]

This MASH-UP of your build with this vehicle was awesome, I've watched every update [from New Zealand!], tis great to see the end product. I've enjoyed ALL the Vlogs over the last few years and the stuff you have built.. hope you'll do an update on the firewood processor to be more efficient - Stay safe!