Engineers are something else. I can only imagine your quote for this work is some crazy high number
@petedeal86785 ай бұрын
Without knowing really anything about the application it’s not really meaningful to criticize the design.
@GRamerDim5 ай бұрын
@@petedeal8678 is the criticism in the room with us?
@GetBlitzified5 ай бұрын
Absolute brain candy, Peter. Thank you so much for sharing with us. It's truly inspiring work.
@StefanGotteswinter5 ай бұрын
Super impressed with the offset spindle design/build - Thanks for sharing the process!
@EdgePrecision5 ай бұрын
Thanks Stefan! I’m in process of editing the video of boring the housing. This video I think should be even more interesting. At least I hope so.
@machiningmule55255 ай бұрын
Absolutely insane what solution you came up with to this engineers insane feature on this part
@andude35 ай бұрын
WOW, I am really happy that the customer is letting you show this one off, because this is an extremely cool project. Pass some thanks on to them once its all done.
@NautiRulz5 ай бұрын
Facinating! I wonder if any other machine shop would take such a job. Awesome solution! Can't wait to see it work 👍👍
@dav1dsm1th5 ай бұрын
Thanks for putting out such high quality, informative videos.
@jasonhull57125 ай бұрын
I’m an old manual machine guy, but but watching your content is always very interesting and informative. I haven’t attempted to dive into the CNC world yet but you are the one of very few that makes me want to consider setting one up myself. I’m looking forward to seeing more videos on this project. 🍻
@NerdlyCNC5 ай бұрын
Imagine the world without men like Peter! Amazing content as always.
@sambrose15 ай бұрын
We would be living in huts 😂
@billdlv5 ай бұрын
I saw your post on instagram, I remember looking at it for a while trying to figure the whole thing out. Thanks for making this video it makes a lot more sense now. That is a pretty complex part I can't believe it could not have been designed in more than one piece. Then again I have seen electronic unit covers machined from solid thicker stock rather than using a standard thickness sheet.
@jkdwayne5 ай бұрын
Peter , you come up with some of the most elegant solutions to crazy designs.
@nategoodner5 ай бұрын
Incredible tool design, this is shaping up to be my favorite series of all time! Thank you for your awesome work Pete! You're the man!
@warrenjones7445 ай бұрын
I had my suspicions, however am now certain you were the kid who colored outside the lines no matter how much your mother said "no Peter stay inside the lines honey". And years later this is the result, for which I for one am thrilled to see. An agile mind that dreams up solutions to problems, not excuses as to why it cannot be done. Well done sir
@HDisNotSmart5 ай бұрын
100% you think about metal in every way possible. Hats off to you acumen and enthusiasm. I am not a machinist or an engineer who has machining in my scope of practice (I am a mechanical engineer, but in a different world), but I completely respect your expertise and desire to share and teach. Bravo.
@adithmart5 ай бұрын
I have never been indoctrinated into an Engineering education, they come to me with their problems. I am the Engineer at our company, I think out of the box, like you I create what others cannot see. You have a gift of limitless thinking, and creating. Your abilities are extraordinary! Your videos are always interesting, and educational.
@homemadetools5 ай бұрын
Good solution. We shared this video on our homemade tool forum last week 😎
@franklinperformance5 ай бұрын
Great job on the spindle design and idea to machine these parts. I own two Integrexes and although we never get jobs as wild as what you do, being able to mill and turn the hydraulic components we make in one setup is such a game changer. If you make a V2 of this offset spindle it wouldn’t be too difficult to make it through coolant using the area between your angular contact bearings and end support bearing - even with external piping from the flood coolant outlets up top
@Arthur-ue5vz5 ай бұрын
Peter, you're one genius guy, that's for sure!!!!😊
@paulmace79105 ай бұрын
Thanks Peter. Nice design to give the customer what they want. Gotta love downhole tooling. They have to mash a lot of stuff in a piece of drill string.
@TrPrecisionMachining5 ай бұрын
very good video Peter..thanks for your time
@PatrickM-h6j5 ай бұрын
Hi Peter. Thanks so much for the video showing the use of this tool. I appreciate the full explanation. I just hope it all works out and I am sure it will. I would love to see how you will test the device before machining the part. I have a feeling you may need to alter the size slightly to allow clearance. (former CNC machinist and current mechanical designer engineer) As always I am amazed by your ideas.
@EdgePrecision5 ай бұрын
I have some aluminum setup material with a short part of the slot the same as the part. To set up on. I think the clearance should be fine. There isn’t any material to machine away anyway. So it will have to do.
@steinwey5 ай бұрын
Amazing and wonderful. And all for just one job, I imagine.
@WillemvanLonden5 ай бұрын
Looking forward to the next installment. Fascinating stuff.
@brantonbeall90615 ай бұрын
Love it! This is my dream, to engineer and then machine my ideas.
@JosephColihan3 ай бұрын
I hope you’re getting paid well. I believe that I’d have difficulty quoting that. Modeling is beautiful.
@akfarmboy495 ай бұрын
Very interesting tool. I missed your last video. I need to go and look into that in case I have a project something like this I have to build my own spindle.
@fourtwo76125 ай бұрын
Really interesting video! Be interested to see how you plan to test the accuracy of the finished tool.
@chrisyboy6665 ай бұрын
I’ve been an applications engineer for 28 year I’ve worked for Mazak Okuma Deckel Maho WFl and PAMA and still to this day I’m amazed what I watch in these videos Peter as an machinist engineer and designer you are 2nd to None…Can tell us how many hours this took from concept to finish product that’s ready to go out the door ..would love to know
@urbancarvers5 ай бұрын
WoW! This is amazing! I thought you were continuing the build on the multi axis machine design you showed off a long time ago. Inheritance Machining would call this 1000 side projects just to get to the actual project.
@brianbures44785 ай бұрын
Great engineering!!!
@jkotka5 ай бұрын
what you essentially made was a shock absorber spanner wrench, you can get em from walmart for few bucks ;) made for adjusting coil over shocks, they look exactly like that and are thin single piece deals.
@malachilandis95425 ай бұрын
If I were that engineer, I don't think I would have even considered designing something like that part. Must be worth it for them to throw off all shackles of DFM, though I guess that happens a lot in the O&G world. Excited to see it all come together.
@danielgilbert53125 ай бұрын
thank you Peter
@tedsaylor60165 ай бұрын
I swear Peter would be happily in Full Retirement except for the advent of lower cost 3D CAD being run by "engineers" that have little understanding (and I'm being charitable) for the actual manufacturing effort of what they create. I always wondered if some companies ever tie engineer compensation to manufacturing ease.
@MichielvanderMeulen5 ай бұрын
I take much care to engineer parts that are easy to fabricate and measure
@rowycoracing5 ай бұрын
Very nice design to accomplish a difficult task.
@d6c10k45 ай бұрын
Impressive work as usual. Gotta love how and engineer can design stuff that's near to impossible to machine. The only other method Ii can think of would be to use ram EDM to reach those bores from the side.
@EdgePrecision5 ай бұрын
We did discuss Ram EDM. But the parts are over feet long. There is a shop here in Houston that could do this. But every time you send a part out of your shop to another you loose control of it and there is the possibility of scrapping the part by the other shop. Not to mention having to pay for that service and the time it takes. Now we are only doing two assemblies (This is just one piece of a larger assembly that gets electron beam welded together). But there are more in the future to do. so it seemed good to devise a way to doo it ourselves.
@steveshopworxmachine57165 ай бұрын
If the coolant drain becomes a problem you could hook up a shop vac to the underside to the through holes to help expedite the draining.
@EdgePrecision5 ай бұрын
What I thought if it becomes a problem. To purge air inside the spindle to keep the coolant out. This is the way it is done on commercial CNC equipment.
@bigbird21005 ай бұрын
Great video 👍pity a small brush less motor couldn't be found to do this but then we wouldn't learn lor share it great video 👍
@ikocheratcr5 ай бұрын
Could it be possible to add an air in port to the "new spindle" housing, so you can have a little of positive air pressure inside it while operating and avoid cooling getting in?
@ohsnapfit20965 ай бұрын
You honor the Houston Texas machining industry
@petedeal86785 ай бұрын
Thanks for the appreciation information. With so little clearance the cutter radius is going to be very close to the bore radius. Might this be an issue with quite a bit of cutter engagement? Tendency to chatter?
@bobvines005 ай бұрын
I'm 10 days late, but is there too little space to add a "coolant-proof" seal to protect your spindle bearings? Thank you for sharing the model so that we can better understand the reasoning behind everything. I wonder whether the designer of the part you're planning to machine actually *needs* those 30° chamfers on the groove or if the groove design could be changed to something less expensive to machine? Edit: I was a Mechanical Engineering designer when I was young and the Tool Makers that built nearly everything that I designed all knew that I was *always* open to changes to my designs that didn't adversely affect the purpose(s) of the design.
@dumpsterdave37105 ай бұрын
Can anyone offer insight into why this part would need such absurd features designed into it? It almost feels like the designing engineer didn't think for a second how it was going to be manufactured. Is it likely to be like that, or is it more likely to be some critical feature that must be designed in this mind-boggling way?
@mgraen5 ай бұрын
Most likely a critical feature. However, sometimes you're boxed in by decisions made earlier in the design process. Another very common one is your project time is chopped off by management while you're trying to improve the manufacturability.
@Dillybar7775 ай бұрын
New age imagineers
@esmth5 ай бұрын
Great video, thanks!
@RoostersWay5 ай бұрын
Awesome content.
@KSMechanicalEngineering5 ай бұрын
Precision work
@НиколайРянзин5 ай бұрын
This is amazing
@jobkneppers5 ай бұрын
Wow! What an elaborate set-up! Does the client pay for the external spindle as well or just the finished parts? Thank you Peter! Another impressive job! Best, Job
@EdgePrecision5 ай бұрын
@@jobkneppers Yes the cost is figured into the job. But this is just one part to a very large job. So it really isn’t as much as it seems.
@lawmate5 ай бұрын
Amazing work! Is that like an iscar ITS connection? Did you consider buying a spindle from nakanishi or other manufacturer? Or use a lathe live tool spindle with a capto connection?
@EdgePrecision5 ай бұрын
No I did not consider purchasing a spindle. I needed the ITS MB50 connection for the boring heads I plan to use. Otherwise I would need adapters to use these boring heads. This just increases the tool length with those obvious disadvantages. So commercially available spindles just would not do what I needed.
@hinsabronakashima5 ай бұрын
hi Pete, about the debris chips or coolant inside the gap or inside the belt enclosure maybe having a hose connector to put some air pressure inside may help ,just an idea
@wilzonsaeed12822 ай бұрын
THANK YOU
@Brian551265 ай бұрын
Thanks. There other day i thought it was a ficture bolted to machines spindle to make another spindle. Now i see its an offest spindle attachment made for your machine 😮
@EdgePrecision5 ай бұрын
@@Brian55126 Exactly. Did you see the previous video? In that video I explain more about it.
@Brian551265 ай бұрын
I'm just guessing for the next opp you'll have the integrex stood on its end bolted too the back of the Mitsubishi.
@Brian551265 ай бұрын
@@EdgePrecision yes thanks I guess I missed one.
@precisioncomponentllc18205 ай бұрын
no way to burn that in with a sinker edm? Maybe the parts too big? just wondering
@EdgePrecision5 ай бұрын
@@precisioncomponentllc1820 There is a shop here in town that can do it (probably). But this is a very expensive part to a larger assembly. It is always better if you can do this kind of stuff in your own shop. You tend to lose control of quality and of coerce there is the time and cost as well. There are more of these part coming in the future so it would be better to do it all here. So the decision was to go with this idea. Mostly for the future parts as well.
@bigbattenberg5 ай бұрын
Building a spindle is something I would not even dare to touch. There is so much involved that it is truly mind boggling. I am very interested in how this is going to turn out. Especially stability is a very likely problem area. What material is the part?
@EdgePrecision5 ай бұрын
These parts are titanium.
@GlassImpressions5 ай бұрын
I’m curious why you don’t chamfer in the mill. At least on one side.
@EdgePrecision5 ай бұрын
It’s less trouble just to do it by hand. Then to program and set up a tool. For just one part.
@Thewaldo123455 ай бұрын
That green loctite is something. We made a tool for NOV several years ago that called for it to attach a slip on drive key into a shaft.
@bigbattenberg5 ай бұрын
Love the stuff. Many of my designs use it as default. Love the fact that it assembles by hand without stressing the materials and the tolerances can be just a bit less tight which saves time and money. When dead on accuracy is required post-machining can be done as I sometimes do on repair jobs, leaving a bit of stock beforehand.
@daibauga5 ай бұрын
Das ist fantastish!
@bdude925 ай бұрын
Incredible stuff! Look forward to seeing this in action! Couldn’t that undercut feature be made separately from the main component and be shrunk fit into a straight bore? Seems a super complex part. Over engineered?
@fuzzfacelogic7895 ай бұрын
Brilliant work. Regarding your Mazak, not that I'll ever use one, but what is the operating life and servicing requirements? Also what make is your burr grinder?
@EdgePrecision5 ай бұрын
The hand grinder is a NSK Espert 500. This machine was built in 2006 and is still going strong. Servicing requirements I don't know what you are asking with that? In all those years I have only replaced one Hydraulic pump and one power supply.
@exol5115 ай бұрын
I am unsure, but fixed KM lock nut spanners like this are fairly standard at the local machine repair shop as well as in EU (I bought some locally, to tighten precision ballscrew nuts), so it might be that the engineer was looking at EU specs for the spindle nut?
@EdgePrecision5 ай бұрын
I designed all the spindle parts. I wanted to keep everything as short as possible. There may be a wrench available but I couldn't find one.
@wolpumba40995 ай бұрын
*Summary* * *(**0:00**)* *Special Wrench Creation:* The creator made a special, thin wrench (3/16" thick) out of Starrett flat stock. This was necessary because no commercially available wrench could fit in the tight space required for a specific spindle assembly. He might heat treat the wrench for durability. * *(**2:25**)* *Spindle Assembly Purpose:* The spindle is part of a larger assembly being built for a client. This assembly is designed to machine complex features inside a part, specifically hard-to-reach bores with grooves and chamfers. * *(**9:14**)* *Unusual Part Design:* The client's part has an unusual design with awkward features, including off-center bores and undercut grooves. This design makes machining difficult and necessitates the specialized tooling being created in the video series. * *(**11:14**)* *Solution Explained:* To machine the part effectively, the creator is constructing a custom spindle assembly that mounts on a Mazak lathe. This assembly uses a 90-degree attachment and will allow for tool changes with an Allen wrench. * *(**14:14**)* *Coolant Considerations:* The design of the part and its tight tolerances require careful consideration of coolant usage. The creator mentions the need to limit coolant flow to prevent it from pooling in the part and potentially damaging the spindle bearings. * *(**16:08**)* *Video Series:* This video is part of a larger series documenting the build of the custom spindle assembly. The next video will likely cover boring out the housing for the spindle cartridge. * *(**11:14**)* *Why Not Traditional Methods?:* The client had previously machined this part using a vertical mill with angle heads, which was inefficient for tool changes and repeatability. The custom solution offers a more efficient and precise method. I used Google Gemini 1.5 Pro exp 0801 to summarize the transcript. Cost (if I didn't use the free tier): $0.0521 Time: 20.50 seconds Input tokens: 12715 Output tokens: 721
@phillipbybee71575 ай бұрын
I would harden the tip.That way you don't have to worry about it wearing or losing its edge
@PointingLasersAtAircraft5 ай бұрын
That spindle looks like one of ED-209's cannons.
@processagent50955 ай бұрын
I see holes on the face of the sheave. Was the taper lock bored out of it to fit your application? Or are those holes for locking it on the shaft? I'm not saying lock-tite won't work, but it seems a couple of set screws and a keyway might be applicable. What would be really cool is if you made your own sheave. You could split in two along the groove around the circumference and have a taper on each side where they come together. Run some bolts thru the face and they'll lock together and easily clock however might be needed. Maybe a belt tensioner, if your worried about clocking accuracy. Cool project. Seems like you could make a nice chunk of change selling these heads to Integrex owners. Nice to see you back making videos on a regular basis.
@EdgePrecision5 ай бұрын
Yes I bored out the taper lock on the sheaves. The head has a way to tension the belt. I’m going to try the locktite by itself. But I do have a plan to put pins if necessary.
@jamesreed61215 ай бұрын
I enjoyed watching this video makes one think that simple tools lead to complex machines. I was wondering is the part your are working with to fix a defect in the machine or an improvement. Basically, why are you making parts for the Mazak? KOKO!
@SteveInFLALand15 ай бұрын
I have been wondering the exact same thing. I love Peter’s content and eagerly await his next video after I finish any of his videos. But I’m left wondering why do all of this? Other than just building a really cool attachment! I have no criticism, just huge curiosity. What is the mission statement? It’s 1:1 so same spindle speed, it’s less rigid than the main spindle, it’s complex, the belt is a wear item, the main spindle can travel below the lathe spindle. So why the offset? The only explanation I can think of is that it requires much less clearance under it and on the front and back. But that is easily cured with an extended reach holder. That doesn’t seem worth all of the beautiful work Peter is doing. I would love to know the story behind this attachment. What was the inspiration?
@prototype3a5 ай бұрын
Double helical timing belt? I don't think I've ever seen that before.
@jhhuntster5 ай бұрын
Continental makes these for industrial drives and for bikes.
@anemac95 ай бұрын
Fascinating
@Brian551265 ай бұрын
In the lawn care community then rotation of the blade spins reverse if you pull back
@raindeergames61045 ай бұрын
Is is some serious brain work😮
@rickhaass11335 ай бұрын
That was very helpful - thanks
@raybrown58905 ай бұрын
long time no see.. I was waiting..
@ensen895 ай бұрын
I would love to known what reasons the customer had to come up with this complicated part. By saying that I'm not ironic or something but totally serious and don't insinuate stupidity towards them. What does this part have to accomplish that they could not find an easier solution?
@DonStinger5 ай бұрын
Did you go back and forth with the customers engineer about these features? It seems unnecessarily complicated at first glance but if the company finds someone like you who is clever enough and willing to build custom tooling and even accessories for the machines to make a part like this possible it can have some major advantages or even boost some innovations. Great video as always. Thanks Peter!
@EdgePrecision5 ай бұрын
No I haven’t talked to any engineers. I just do what’s on the drawing/ model of the part.
@SteveInFLALand15 ай бұрын
Hello Peter, I directed the reply below to a fellow commenter however, I thought I would ask you directly. I really enjoy your content! I have been wondering the exact same thing (why is Peter doing this project?). I love Peter’s content and eagerly await his next video after I finish any of his videos. But I’m left wondering why do all of this? Other than just building a really cool attachment! I have no criticism, just huge curiosity. What is the mission statement? My concerns are, I t’s 1:1 so same spindle speed, it’s less rigid than the main spindle, it’s complex, the belt is a wear item, the main spindle can travel below the lathe spindle. So why the offset? The only explanation I can think of is that it requires much less clearance under it and on the front and back. But that is easily cured with an extended reach holder. That doesn’t seem worth all of the beautiful work Peter is doing. I would love to know the story behind this attachment. What was the inspiration?
@EdgePrecision5 ай бұрын
I showed in this video the reason? I have to do machine work on the end faces in this part's long slot/cutout. In order to get the tooling in there, I need this smaller spindle. The 1:1 Ratio just makes it easer to program and that's all the room I had for the belt drive anyway. The Mazaks milling spindle can rotate from 0-10,000 RPM with 50 Hp. So there will be no trouble with speed or power at that ratio. In this case I drought that I will need more than 3000 RPM anyway. Also I don't need in this case to tap anything but a 1:1 ratio make rigid tapping work better too. If I ever needed to do that in the future with this attachment.
@SteveInFLALand15 ай бұрын
@@EdgePrecision Thank you for the reply Peter. You were part of the inspiration for me to come out of retirement and start a second machine shop with my 18 year old son who is going into engineering school soon. Thank you for sharing your knowledge. All the best! Steve
@bcbloc024 ай бұрын
An expanding boring tool could have worked for cutting that groove.
@MarcinKryszak5 ай бұрын
Next level.
@Amberas15 ай бұрын
When doing milling work in a vise like this, how do you go about setting your xyz for the programming? I'm in the process of making a fixture/vise setup for my MK4 Integrex to do some more convetional milling work, but I'm struggling a bit with figuring out how to zero the part once it's in the vise
@EdgePrecision5 ай бұрын
Are you intending to program with Mazatrol or Cam software? I always use a Cam program. So you would set your fixture offset (Say G54) to the zero point on your part in the X,Y,Z with your probe or indicators edge finder what ever. This is a little confusing because your fixture offset zero is in relation to the machine's coordinate system. In other words not rotated. So the X will be the Z axis and the Z will be the X axis when rotated. But don't worry about that at the machine. The Cam software should take care of the rotation. Maybe the Mazatrol will also but I have never done this in Mazatrol. In your cam software you need your part positioned in the same orientation as the actual setup on the machine. This way you cam software will output code properly. Here is the beginning cod of the wrench program in this video. O8534 ( SPECIAL WRENCH FOR SPINDLE ) (MAZAK_INTEGREX-E650H-3000U) ( TNG VERSION - 20.409.2.20876 ) ( MACHINE VERSION - 2019.12.26 ) (8/14/2024 1:43:56 PM) (REV-3) (******************* TOOL LIST *******************) (T20| #20.01 .125 4FL CARB IN SHRINK HOLDER .750 EXT) (T44| #44.01 .250 4FL .75 CUT) (*************************************************) M200 G0 G17 G20 G40 G80 G90 G94 G53 X0. Y0. G53 Z0. M212 M108 G53 C0. B0. M210 M107 #500=[1187704/100000] N1 (MILL OD PROFILE) T44.01 T20 M6 (#44.01 .250 4FL .75 CUT) G90 G53 X15.35 Y-12.5 G90 G53 Z0. G10.9 X0 M200 G97 S4000 M3 G54 M108 M212 (***Unclamp B and C) G0 B90. C0. (***Position B vertical and C zero for the vise FX) M107 M210 (***Clamp B and C) G68 X0. Y0. Z0. I0. J1. K0. R90. (***This is the cord rotation) X2.24 M8 G43 H44 Y-5.7458 Z1. (***You see Z is now vertical. Like the B axis) Z.03 G1 G94 Z-.05 F30. After that G68 line the X is now the Z and the Z is now the X. With its Plus direction going toward the chuck. It is a if you were standing behind a normal vertical mill. With X plus going to your left and Y plus going away from you and Z plus going up. That's kind of complicated to explain in a comment. Does that help?
@Amberas15 ай бұрын
@@EdgePrecision The idea is to use this with Mastercam. I've figured most of what I need to do, but I haven't figured out how to make it use G54. Whatever I input in the G54 offset window, it will consider X and Y to be 0 in relations to machine center. It will only take into consideration what I input in Z and C. Probably something stupid I'm missing, but haven't figured it out yet.
@Amberas15 ай бұрын
@@EdgePrecision I've managed to make it work now! However, it is not compensating for my tool lenght. G43 does not seem to work with this machine
@RotarySMP5 ай бұрын
Isn't that chip recutting really hard on the cutting teeth?
@EdgePrecision5 ай бұрын
Normally I would run coolant on something like this. But for the sake of the video I was running it dry. Yes re-cutting the chips/shavings is not good for the tool.
@RotarySMP5 ай бұрын
@@EdgePrecision Thanks Peter. It was a cool video, as always.
@kyledombrowski70515 ай бұрын
I have used angle heads that have a 30 taper, but they have way to big of a housing for this part
@EdgePrecision5 ай бұрын
It could work with ER32 and shrink ER32 holders I guess. But I need to use the ITS boring heads. So what better connection then the ITS MB50 that can work with the boring heads and they make ER32 chucks as well. With a MB50 shank.
@calholli5 ай бұрын
You might have to bend the handle, so that it's not up against the housing.. You may have to make two of them.. A left and a right.
@jimsvideos72015 ай бұрын
Careful with this wrench-making; you might get hooked on it. 😅
@queazocotal5 ай бұрын
When your yak shaving grows to DNA editing the yak for finer fur.
@michaelpiotrowicz61005 ай бұрын
Far out maaaan 😎
@johns2085 ай бұрын
Engineer: oh, must been a fat finger mistake, bores are supposed to be concentric all the way through. Oopsie!
@bigbattenberg5 ай бұрын
LOL, just what I was thinking. No checking by a senior nowadays, the documentation with errors gets sent straight to the machine shop.
@mesikamoto5 ай бұрын
How to design a spindle like this? DId you have some example how to engineer this?
@EdgePrecision5 ай бұрын
No not really. But I have worked on spindles before.
@dtiydr5 ай бұрын
When cost doesn't matter one single bit.
@bigbattenberg5 ай бұрын
Yes you have to remember that when a dedicated solution would be engineered and built by an outside company true to spindle quality specs, the whole nine yards, we could probably be talking a cool million at the least. I remember from my work at Fokker here in Holland they bought a very large Fooke machine and the special 'force-feedback countersinking head' was around a 1.5 million euro addition. Used to countersink holes in CFRP assemblies. I did not stay around long enough to learn if it was a success. Crazy business.
@dtiydr5 ай бұрын
@@bigbattenberg Yea it sure is. People are just not aware what sums could be involved. Several years ago I worked at a big sub contractor that dealt with items for among NASA. The things especially NASA sent us later on to be made was beyond normal I can say so we had to buy new machines in the millions. But we earned so much at that point so that was not an issue and I saw money in the millions just go through every week. And that was pretty much just so we could hit the tolerances that was insane and for long pieces as well. On one, of many times, when we made what looked like a very expensive and complex and hard to make item, I asked what it would cost. At the moment they didn't knew since it would take several weeks to make it but surely in the millions they said. NASA didn't care, they just wanted it period, cost didn't matter. It was just insane.
@automan12235 ай бұрын
How do you like Ansys ? Looks like quite a piece of software.
@EdgePrecision5 ай бұрын
This software use to be called SpaceClaim until they bought them out. I have been using it for probably 20 years. I like it just because I'm use to it. But other software's now are probably better. Also Ansys more specializes in analytical type of software. Like stress analysis or thermal or flow. This is just one thing in their product line now.
@automan12235 ай бұрын
@@EdgePrecision I am guessing it does what you want it to do without all the autism that is built into fusion.
@196727015 ай бұрын
Starrett flat stock? sounds expensive..
@EdgePrecision5 ай бұрын
Not really, our local tool supply stocks it. It's better/cheaper than squaring up some rough stock.
@ianbrown53145 ай бұрын
Everytime I design something I keep at front of mind “how will this be machined”? It keeps my designs in check. This engineer may have considered the difficulty of machining this part’s features but likely did not have any good idea on what would be required on your end.
@Brian551265 ай бұрын
In the bicycle community they say to have no play
@Tezza1205 ай бұрын
Yea I was asking myself, the rear bearing is right at the end, can't drive it there - drive from the front like a toolpost grinder attachment? On the Mill-Turn? Nah too far fetched. But then I've seen some of the things you've done before.... I bet when people ask you if doing something is possible, you respond with "Probably" because nothing is impossible. Keep posting these videos showing that these things are possible :)
@bigbattenberg5 ай бұрын
The video is in extreme contrast to Adam The Machinist's latest explaining design features and their impacts.
@RambozoClown5 ай бұрын
Looks like the kind of part that was designed by an engineer that has no manufacturing experience.
@DavidtheSwarfer5 ай бұрын
Like number 345 , love the way you think
@meansq5 ай бұрын
Do you have X/Twitter account?
@EdgePrecision5 ай бұрын
No
@taylorlooney15 ай бұрын
I feel like if the engineer had any CNC machining background they would have changed the design. Function over form....
@Brian551265 ай бұрын
There is only one spot on that bike wheel that will have to play.
@SerenityMae115 ай бұрын
First! 🎉
@johnbishop92455 ай бұрын
Darn Peter, do you ever get any easy jobs??
@EdgePrecision5 ай бұрын
No they always give me the most complicated jobs. But then I do like the challenge. And it also makes for more interesting video content.
@ensen895 ай бұрын
I assume he takes the jobs that 20 other shops have declined before. :D
@tedsaylor60165 ай бұрын
Other shops: Oh, F no! Peter: "Let me get started."
@scrout5 ай бұрын
Peter...."hold my coolant".....
@ErostheEpic5 ай бұрын
Why can't the engineer simply ask themselves "How would I make this if I had to?" before pressing the green button to send this print to machinists?
@SteveInFLALand15 ай бұрын
Erostheepic, this is why we machinists make the BIG bucks!🤣