How to connect brushless motor controller wires 250W 36V (Wire assemblies)

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How to assemble motor controller wires 250W 36V
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HUB MOTOR CONTROLLER
Aliexpress URL: goo.gl/4ksxFE

[@SuperChettie]

Thank you so much for your tutorial on wiring a controller you explain things so well thanks to you I'm finally getting to understand what all those unmarked wires are for . thanks, Michael...

[@michaelandrews934]

You certainly have a unique taste in music.

[@SilverShadow2LWB]

Thank you for demonstrating the various wires on the basic controller. I have only one suggestion. Can you lower the music for I cannot hear your explanations. Thank you.

[@goldengear6125]

This video is awesome very helpful. And the song just shot me into another world

[@DmitriMironov]

Holly shit.... Someone on strore connected the pink and black... I. Now understand why. My bicycle goes only 5 klm in hour.. Thank you so much for a three speed wire example! Have a good day sir!

[@gabrielricardo582]

Muito bom, eu estava tendo problemas com a montagem, eu tinha dúvidas e acho que entendi tudo agora Top

[@KirkHMiller]

Good to know! Your intro is really wearing on me though…

[@abneerejaz3954]

Thank you for this video it really helped me with the connectors for the motor and hall sensors

[@karaardales1254]

gud pm ser.

[@karaardales1254]

saan po ba ako mkaka bili ng piyesa

[@David_SPN]

Your videos help me a lot, thank you!🙏

[@johnsheehy6172]

Imagine if he switched off the music and talked to us.

[@sagar.dev.B200]

It will be better

[@anthonytalley55]

I know

[@DV82excess]

That certainly would make the video useful

[@vsubhuti]

Instead of dam childish music talking and explaining will help us much. Thanks for the video

[@Dan9287]

Super helpful! I am using similar 350w controllers for a PowerWheels project.

[@nicolaedinu7326]

Thank you for all

[@Buzzhumma]

Hi there . I have a 36volt electric bike with passive assist . It only has 6km mode on the twist throttle. Is there a way i can change the wiring to use as normal 25kmh speed ?

[@kght222]

i am curious what the highest wattage controller i can find in the smaller form factor shown is? i can use a longer one, but it can't be taller or wider, it is fitted inside of a bike frame.

[@liddochaos]

hey which wires would be use for a switch to turn on a ebike? I'm figuring out this controller out to complete my circuit.

[@petertyrrell6690]

Interesting, helpful information that I found necessary to watch with the sound muted.

[@Daminionz]

I've got a 9pole cable (Higo) coming out of my 250w hub motor and all I can find is controllers with 3 motor cables(which is fine) and hall sensors with 5 cables.... None of the hall sensors that come from controllers have got white cables with them, neither did yours really. Does that white cable even matter..?

[@zorandjokic6523]

the pedal system does not require hall sensors, then what to do with the wires for powering the hall system ..!?

[@regnardin]

Bonjour EV - Douane , petite question j'ai effectuer le même branchement cependant mon moteur tremble et ne tourne pas rond. J'ai remarqué qu'avec un controleur chinois équipé d'un ecran d'affichage mon moteur veut fonctionner (certe mal mais quand même) doit-on utilise un écran d'affichage pour que le moteur tourne ??

[@jjeff4086]

Excelent video sir,keep it up very useful

[@ptolamaustittan]

Yes when looking and paying attention works so does explaining it with spoken words

[@Zodliness]

I don't suppose you have any data on the three 'anti-theft' wires found on many controllers?

[@hickey4747]

Which one was for break inhibitor. Am assuming there al very similar and want to remove the break inhibitor

[@stevemcgowan3017]

hi im trying to connect 36v ebike scooter throttle to hoverboard via a controller.as hoverboard not powering up battery was out in cold but ive got good 54v ebike battery i made.ive had the 36v throttle working ok on a scooter before think it was 3 wires red +5v yellow + and black _ if i get yellow black mixed up thats not good is it?as +5v doesnt want 54v going thru i guess.the controllers i have about 3 not sure which colours which apart from main power red and black thick ones.any advice please?thanks.steve

[@abrahamjaimes7643]

I understand that the Hub motor cables goes to the coils of the alternator but what passes through the cables , voltages ?

[@Jonmc511]

Hi! Do you know if you use a bafang hub motor with a sw900 or s kt display?

[@ramman347]

Learned what i needed. I could not figure out if the 6 pin motor connector and three motor wires bot got connected together. Thought it was one way or the other. Words no music. Could have edited down. Progress not perfection. Keep the explanations coming.

[@parth5482]

Hey, the three hub motor cables which you showed, the ones which have the blue plastic coating around them, can you tell me how the connector is called? I need the name of this connector type but cant find anything on the internet.

[@bigbigboy2011]

Hi, which plug I can get connect for the gps tracker black and red wires for power ?

[@ghazijaafar1163]

do you thin a controller might be the problem because when i full throttle it turns off an when i hpaf throtle it's different

[@christopherowens2635]

I have a wire on my controller that labeled “Instrument Line” Do you know what it is for?

[@tejeswarareddykota5105]

Can i connect a charging socket to positive and negative wires for charging of a battery(it has only 2 wires) when they are connected to the controllers positive and negative terminals Will my controller burn while charging in ac220v domestic voltage

[@hjeffwallace]

So, do I mount a chunk of white board on my bike and tape wires to it?

[@davidasherlagos]

My ebike suddenly stopped displaying speed. It stays at zero even when I am moving. Is this a function of the LCD Screen, controller or motor? Where should I start troubleshooting and what should I be looking for?

[@iq3254]

Do the motor moves without connecting hall sensors?

[@italogiulianomolettolobos8879]

Hi The 1000w controller have the same connections compared to 250w controller? regards,

[@TheVRFOZZA]

Great video would have been nice if you spoken to us and explained what you was doing

[@Dave-ey3nd]

im trying to get a scooter running I pulled out of the lake ..its a razor version 2 with a brushless motor and 1 lithium 36v battery,it has the smaller motor controller but the wires aren't separated like you showed , they have a colored male female connector and I want to install an on off switch but I cant fnd the right diagram..any help or link would be appreciated!!

[@joaomorais4577]

If i dont do the jump on ignition cables the trottle dont work ?

[@vsl5917]

Hi friend, it seems to me that you have connected it backwards, I think it is installed on the side of the plate since the magnets go inside the sensor side. Have you already been able to find out how to make the pedaling sensor work instantly as if it were an accelerator?

[@rodrigopena2161]

Buena tarde una pregunta uds distribuyen la targeta de control y cual es su precio en moneda colombiana gracias

[@sunnyhaider3687]

can you tell about lock connection ?? actually i have an speed throttle with key lock i am not able to identify the connect of it plz help me

[@jonyoyo2]

Hi, Great Video. It helped me out sorting out connections on a kit I brought from China. But my controller does not have a three speed connection as in your video, is there anything I an do to reduce its top speed?

[@DanArtSigns]

I found the 2 spots you need to jump together on the circuit board to get the extra speed. It seems not all the wires are hooked up on some of theae

[@rockefelleragent1357]

Do they make 68 or 72V controller for 2 x 2800w motor 60V scooter? Can anybody provide info on this? I wanted to know if a stock one can be upgraded to it. Thanks

[@David_SPN]

How do I know which wires need to be connected if my controller differs from yours?

[@alfankosh1]

my ebike motor have only 3 wire hall sensor how i connect

[@prawitwanna331]

Could you please show me how to wiring 64 V 500 W Thanks.

[@KunioTaki]

Can any of these controller work with only battery pack the motor and the throttle? I have a hub motor only, with HALL sensors but I don't have any other thing, so I really want to know if I can make it work if I buy a controller, a battery pack and a throttle. because one seller on Ebay told me it won't work, but I see on your video you only connected the throttle, the motor and the battery pack, the other connections are shorted on remained untouched.

[@EVCustoms]

For sure.. You can work with them, the rest is not necessary.

[@KunioTaki]

Do you have any experience with overpowering? In therms every motor can work with any engine all you have to do is keep the motor cool. For example I have a hub motor which says max power 300 W (36 V), but I think it can work with a 96 V 1500 W controller. More voltage means more RPM and more amper means more torque.

[@EVCustoms]

Jordán József Yes i have experience with overvolting hub motor.. 37v to 97v is to much difference.. if you have 36v 300w hub motor is 600watt max output for this motor for few minutes, you can try 48v 12A controller, like this you increase the speed but decrease the torque and efficiency..

[@namfekri]

Just make sure battery & controller r 100 % compatible!! Not 36 v controller & 72 v battery 💥💥. Then just make sure when u bought the motor it can Handel the what the controller dishes out.. all this the seller of any these components will tell u..!!!

[@namfekri]

Over bolting ultimately leads to 🔥🔥!! Good luck.. stay safe & have a House to go back to!!!

[@mashedpotatoes5323]

Do you need a specific throttle cable/wires? Or could I just use the original one that came on my scooter, it also has three wires red, black and green.

[@exgenica]

If the controller also uses 3 wires for the throttle input, then you may be good. It ASSUMES the manufacturer used standard connectors and wiring colors. Make sure any connectors match wire colors in the right sequence before connecting them or you could damage the throttle. The throttle uses Red=usually +5V (Vcc), Blk=Gnd, and Green=an voltage output that varies from 0 to Vcc as you turn the throttle, with Vcc being max throttle. Example, if Vcc=+5V then max throttle would show +5V between Green and Black. You can test the throttle independent of the controller by providing your own Gnd and +5V supply, and measuring between Blk and Green with a voltmeter or oscilloscope. The voltage on the green wire should SMOOTHLY change between 0 and +5V as you turn the throttle between min and max. Or, without any power applied to the throttle AND disconnected from anything else, you can check to see if you can read a smoothly increasing or decreasing resistance between Blk and Grn or between Red and Grn as you move the throttle. There should also be an unchanging fixed resistance measured between Blk and Red. I'm GUESSING it's about or less than 10Kohm, but it could be something else. It could vary with manufacturer. All the controller cares about is the voltage on the Green wire.

[@joeennis2571]

I have a 250w 24v hub motor with just 3 pins in total and suggestion how to connect it ?

[@user-ju9xn1ud9s]

Hi quick question I got Segway nine bot I had to change wheel over but phase wires are yellow green blue but new wheel has got brown yellow blue I’ll put blue with blue yellow with yellow can I put green with the brown

[@ziadfawzi]

Thank you.

[@khalidjasim2656]

How can I stop the sensor and use the throttle only . I try to plug out the wires but the bike doesn’t work

[@24nikita]

Excellent video but the excellent music deserves a mention . . .well,. . . . . . . . . . . . . . . . . . . I`m waiting. . . . . . . . . . .

[@niponspotless5277]

can this controller be attached to the N5065 brushless motor?

[@saeedsimon5941]

Trés bien merci à vous

[@badderman1]

I want to add a front motor to my dyu. I would have thought you needed another battery

[@RajuDas-hx7qx]

Vaisab ek video banow "kaise battary ka charge check koru"

[@robertedwardn]

Never got to see which port on the controller the throttle connected to. Less said about the music the better.

[@stelic9515]

Thank you. It is another type of controller. The one the hava an LCD screen connected. Which is more reliable-? from your experience.

[@janwiersma1449]

can you do a demonstration on using an pedelic magnet disc in this set-up. due the fact a trottle is not legal in some Europe countries. or atleast a combination of the two. and an chinese lcd display. i want to connect it to an old Toprun rearwheel. thumbs up.

[@LEXICOGRAFFER]

My hub motor has not 4 but 5 small wires plus the three big ones. 4/5 are the usual colors: the extra one is white. How to deal with this? Help! The bike is 2012 Curry Izip Merto w/36volt 26Amp motor using three wire throttle, 5 wire On/Off switch/"fuel" gauge/PAS/TAG select control pad. HELP! (I tried simply ignoring that wire but it seems it needs to be connected).

[@Paulo-zj9jm]

Excelent video...i have a wx365 ebs 48V on my bike. i´m new in yhe e-bike world, and trying to figure out why i can drive only 25kms with my e-bike, after the batteries have been fully charged. The batteries are new. I´ve heard the controller could hold the problem but i don´t know what to do...and it doesen´t go faster than 37km/h...can anyone help me please? Thanks

[@michaelpapa1664]

some controllers have a speed limiter plug. Trying to figure that out on my own controller, to limit it to 750w

[@BBTTCC]

Thank you Thank you Thank you

[@efrainfeliciano7071]

Hey EV C. I was in need of some advise about how can I connect a 48v. controller on a Hover 1 electric scooter. Also, the display, bluetooth and make it run again, I really appreciate your most expertise,

[@TheLondonCyclist]

Thanks bro :)

[@EVCustoms]

Thank you man!

[@mladenvojtkulak2870]

Thank you so much !

[@alexchan68]

If have a 48v 20ah. And 48v10 can they run the same moter

[@amigo_official8333]

can I use this for an electric scooter as well ?

[@jerrickmangoba4474]

Hello can you help me and how I don’t know fix fuse coco city scooter controller mess up it’s not work thing. 🙁

[@jonneilsmyth9107]

hello people my bafang 8fun 250w 36v hub has 6 pins 3 thick 3 thin can anyone tell me a suitable speed controller for it as they all seem 3 or 8 pins

[@auden_builds]

this was very helpful in answering my questions

[@freddychang4100]

Do you have the link for the battery monitor? Thx!

[@rodrigoenrrique3774]

Pregunta tengo un alternador de 4 salidas más 2 de las escobillas pero mi controladora solo tiene las 2 cables de las escobillas y 2 para el motor siempre veo que las controladoras tiene 3 cables para el motor y 2 para las escobillas como se puede conectar el de la foto de perfil

[@marchood99]

My bike has no throttle just a a sensor on the Crank. Any idea how to wire this

[@Enielm]

If it's a 24V 250W controller, does that mean the battery powering the bicycle has to be exactly 24V or a 22.4V battery with 10amps would still work?

[@EVCustoms]

Hi friend.. the range of 24v battery must be from 18V minimum voltage of battery to 25.2V maximum battery voltage, this is running voltage of battery if is lithium battery pack. But you must see also Voltage range of controller to calculate your running range, All controllers have different ranges.. For 24V 250W motor you need double power to start the motor 500W, so you need 24V 20Amps max output from battery, controller 24V 10A normal and 20Amax for starting current.

[@Enielm]

EV - Customs thanks for the quick reply. So will the 22V battery that I have be enough to operate this type of 24v controller in your video.

[@EVCustoms]

Yes.. but you will not be able to use all capacity of battery, this way you can use only 60-70% because the controller turned off on 18-20Volts.

[@zuhaibchoudhary4635]

what is the name of the display that shows current and volatgw

[@juhopeltola3993]

Really good video. Amount of adds is ridicules. Some limit to advertising.

[@martijnschoemaker7822]

In my case the high/low speed is controlled bij the thin white wires and not the three speed suggested connector. EEEEfun scooter.

[@NormanWray-hi8cu]

Hello dear I'm going to get mix up with the colour them now with my baizifu conversion kit brushless kit moto and throttle colour the throttle wire are red black and white but the baizifu conversion kit brushless kit moto controller colour are red black and yellow I just don't know how to installing it sir.

[@kanelitsa]

How can I connect e abs. I have 2 controler. And no brakes.

[@-buzz89-70]

Hi, I have to replace my ebike controller but it's hard for me to understand one that suits it in terms of WATT. The specifics are: Rated voltage: 48 V From 11A to 22 Ampere Throttle voltage: 1.2V to 4.4V Do you know how many WATT should my controller be please?

[@Todd_G_FPV]

Sounds like 500 watt nominal 1000watt peak. Take amps×volts to get watts. 48×11=528

[@Ichigoalone]

Hello there i have lyfco scooter 3200w it turns on as normal but it wont move they told me that the throttle is the prb but the prb is that i don't find the same throttle like no where.and im just wondering that if i can change the whole throttle system or wat can i do, please help 😭

[@fredericlassemblee9959]

bonjour pour le chargeur quelle fil ?? , merci

[@chrischris7595]

Can anyone please tell me where the small red fase wire (doorlock) connect to.....need help..

[@nmurderdrones16]

Hello.. Can i use this controller with alternator cars? It's oke if im not use hall cable sensor? Sorry for my english.. Thank u..

[@EVCustoms]

You need special controller without hall sensor wires, or one universal controller witch can run without hall wires and with hall wires

[@josecolon6584]

Can i connect my throttle directly to the motor

[@EVCustoms]

Haha... ;) Sorry my friend but this is impossible...

[@blauwzakjecrack]

what happends if you connect it to two 12v batterys making just 24dc? would it work?

[@EVCustoms]

If your controller is on 24V operation... If controller is 36-48v then is will be low voltage.

[@sebastianmdx]

Hi there, I'm thinking of replacing the 3 power cable connectors with 1, 3 pin connector for convenience. I'm trying to find a good connector for that, do you know how many amps go through those cables? The connector I found is rated 8amp and don't want it to melt...

[@EVCustoms]

Hi mate... don't connect this connectors, you can damage your controller. Tel me rated power of your controller?

[@sebastianmdx]

@@EVCustoms Thanks for the quick reply, I appreciate it. The controller is 36V, 22A (750W) max. The motor is rated 500W. I was thinking of using a simple 3 pin connector so I can quickly connect/disconnect it, as I keep it with my battery in the same bag. This is the connector I'm talking about: cdn.solarbotics.com/products/photos/6c7f8225a3bf9590e8258e5140317ff3/14187-IMG_0138.jpg

[@nelsondavila3591]

puedo usa este controller en un patinete eléctrico kugo kirim M4 ???agradecería respuesta,gracias

[@spike7269]

very helpfull

[@Etrueyeei]

cruise control ??? how to make it work?

[@Jo_Ioc]

How can I fix this engine in the wheel??

[@MrVadim38]

Хорошее видео

[@FernandoPerez-oz2fc]

Quiero saber algo quería poner un controlador de más w los cable son diferente y los puce de nuevo color por color pero sin los conectore del sensor hall porque lo dañe entonces ahora gira para atrás mi scooter electrica

[@KAARTTIKASIR]

Please reply me how to connect a GENERIC company 24 volt 250 watt motor controller. I have brought from AMAZON but can't connecting 🙏🙏

[@dublinese415]

do u need to have ignition connected for it run or cud i run it without a conection thanks

[@EVCustoms]

No you can connect it manual to power to activate the controller..

[@dublinese415]

@@EVCustoms great thank you

[@altabeb]

Hi, I have Lankeleisi motor, I hope you can help me to remove the speed limit. It's adjusted to max 25 km/h. Thank

[@David_SPN]

watch the video. he explains how you increase speed by 120%

[@scorpiokillah]

2:25 and 9:23

[@exgenica]

The actual increasse you obtain can be a LOT less than that. Depends on the controller's programming and other factors. Another user saw less than 5% gain in speed. But, it doesn't hurt to try...unless... 1) get a speeding ticket 2) get cited for driving an unregistered motor vehicle and also not having automotive insurance 3) you lose control at the higher speed and crash!

[@bustoy9909]

Sir i have a burning connector issue on that big yellow wire, what does mean

[@EVCustoms]

That's mean you must make better connection on your connector... try to ironing or cut it and connect them with new wire connector..

[@user-ot7lt9ms3y]

Where does the kickstand switch or sensor connect on the controller?

[@TheThunderwars]

Hey man, amazing video. Still, I would like to know if there's any controllers to drive a 250w (500w peak) 36 motor up to around 30 amp. It is a Xiaomi m365 that has a custom firmware (not Botox, something a bit stronger) that pulls sometimes 1600w when starting and cruise along around 800w continuous. The motor is fine, however power circuit on the controller melted under hard braking ( around 40 amps, which is way too much I know). I therefore would like an aftermarket controller to handle more power, what would you suggest with your experience? Thank you very much !

[@mashedpotatoes5323]

I am doing something similar I made a dual motor scooter that uses the same motors your xiaomi scooter has, I just bought two 48v 1000watt ebike controllers so hopefully by Friday I'll have it ready, I'll be sure to let you know how it turns out and I'll make a crappy video on my phone.

[@TheThunderwars]

@@mashedpotatoes5323 Can't wait to see it dude !

[@mashedpotatoes5323]

@@TheThunderwars I have it set up, it's a bit of a hack job but on Monday I'll take it to my metals class at school and actually mount everything and get the wires hidden, tomorrow morning I'll be making a video although my phone is a piece of crap so it won't have great quality

[@richardhernandez9484]

How do you make the display screen to a universal controller like this one to make it work? Thanks in advance