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In 2018, the Trump administration proposed a policy of easing fuel economy rules for cars and light trucks. Their position sided on the stance that lower efficiency standards would make cars cheaper and drivers safer. But instead, the state of California chose to keep its standards on vehicle emissions; putting them in conflict with the federal government. With carmakers caught in the middle.
This fight over emissions standards is one of the multiple legal battles between the state of California and the White House. For the US auto industry, it adds further frustration, especially with the ongoing trade war. Couple this with a reduction in sales and a rapidly changing market, which makes it challenging to plan for the future.
Nonetheless, the political, economic, and environmental ramifications in this dispute are high - considering California is the largest market for light-duty vehicles. Approximately 20 percent of all US greenhouse gas emissions are attributed to this category of cars. Fourteen states, including the District of Columbia, follow California’s vehicles standard. As a possible consequence, the benchmark that California sets would ripple through the United States and can even disrupt global markets.
California has long set the rules governing air pollution standards, and the current presidential administration endeavors to change it. Since so many cars are sold in the California market, automakers either had to build cars to meet the standards of different states or effectively let California dictate pollution controls for the rest of the United States.
To understand the significance of these proposed changes, it helps to explain a bit of history. California has received waivers under the Clean Air Act since 1968 to set stricter air quality rules than the federal government. This was a derivative of the smog in the Los Angeles basin, which had a significant effect on densely populated cities in California. In 1975, Congress also established the Corporate Average Fuel Economy (CAFE) standards as a result of a shift in fuel economy policy. This was in response to the oil price shock of the early 1970s, specifically the 1973 oil embargo.
At the time, the average fuel consumption of cars within the US was around 15 mpg or 15.6 l/100Km. In 2019, most cars sold can achieve 30+mpg or 7.8 l/100Km, with some even approaching 40 mpg or 5.88l/100 km, and this is without factoring in hybrid technologies. These CAFE standards set the average new vehicle fuel economy, as weighted by sales that a manufacturer's fleet must achieve.
Subsequently, the alignment of the Clean Air Act and the CAFE standards set off political pressure to transition towards smaller vehicles with less powerful, emissions friendly engines. This trend was initially unappealing as consumers placed higher demand in thirstier vehicles.
Manufacturers took notice and started exploring technologies that would bring power and robustness back to their vehicles.
Our primary focus of this video will not be on the nuances of the regulations mentioned in the opening of this video but rather on how engines became more efficient from a mechanical perspective.
To better grasp how this was done, let's first examine how a gasoline engine operates. It's worth noting that the scope of this video is limited to gasoline engines only, though some of the principles do overlap with diesel engines. An engine generates energy by burning gasoline. This is accomplished by first introducing a mixture of fuel and air into a cylinder through the intake port. The total volume of all of the cylinders in an engine is known as displacement.
The rising piston compresses the mixture, and the spark plug is ignited. As the mixture burns, it expands, which pushes the piston downward, causing the crankshaft to rotate. The now spent gases are forced out through the exhaust port as the piston rises once again. The power generated is sent from the rotating crankshaft, through the drivetrain, then to the wheels.
With the fundamental mechanical operation of an engine established, we can explore how to improve efficiencies.
In order to increase a vehicle’s fuel efficiency, a reduction in the energy it consumes to move it around becomes key. The first strategy is a weight reduction of the car with the idea that less mass requires less energy to move. With less mass to move around, we can now reduce the size of the powertrain. An engine with lower displacement and fewer cylinders that employs a smaller drivetrain would weigh less. The return is less energy necessary to get power to the wheels. An engine and drivetrain that utilizes a dissimilar layout would suffer from an increase in parasitic loss. Parasitic loss is caused by the inherent mechanical inefficiencies of moving assemblies within the powertrain.