EXTREME Golf Cart Makeover

Everything I used to rebuild this 2006 EZGO golf cart is listed Below
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Parts List:
Wheels:
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Lift Kit:
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Seat Covers:
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Arm Rest:
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Dash:
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Lights:
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Steering Wheel & Adapter:
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Trailer Hitch:
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Bed Liner:
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Rubber Floor:
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Radio:
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Video Music:
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[@chuckgolds7]

Good to see you posting consistently again, Zach. Your builds are honest and your videos don't involve editing to make you look perfect. It's a really desirable format.

[@LeprechaunGinger]

His work is just amazing!!!

[@djpat5998]

I'm 45 years old and I like watching your videos because you are a talented and creative person. You do a lot of cool stuff and I like seeing your dad when helps.

[@highwaystar2272]

Man that frame was held together with thoughts and prayers. So. Much. Rust. Great to see you posting again! Keep them coming!

[@TheStuartstardust]

The thin floor panels where gone, most likely some joints also. The box section he cut away had some clean steel left, so not completely gone i would say.🤓 I guess they don't really protect the steel from the factory. 🤔

[@myitbos1335]

When he pulled the floor mat off, my first thought was...$1500.00? You overpaid!

[@Alwhite1929]

The rust is why I like Club Cars much better.

[@jonathanbenson3737]

First, throttle issue is likely 1 of a few things. Check the micro switch in the pedal box (if you’re not getting a solenoid click when it messes up), check the white 4 pin molex connector going to foot switch/ITS since it’s not a watertight plug. If those all check out good, it is possible that the aftermarket controller you have is going bad. Looks like an Alltrax or possibly an Alltrax knockoff. They knockoffs that we’re made a few years ago are known for having this type of issue. Things to improve on: While the cart looks pretty good, drivetrain wise needs some improvements. First, I noticed that you are running 5 batteries (I assume (5) 8v’s if it’s a 36v nominal system). While this works, you are sacrificing run time/capacity as well as likely not getting a full charge. (Charger shuts off around 40-41v on a 36v pack. Since your nominal voltage is now 40v, your peak voltage will be 45-46v). Basically your charger will shut off when it sees “full”, but your pack will be maybe 50-60%. Also, if you intend on using that cart to haul more than a few people, I can’t stress at least going to a 48v setup enough. 36v carts have a lot less performance than 48, and 36v limo carts at full capacity really struggle to say the least. If you want to get some serious speed and torque (35mph+) and/or do burnouts I would highly recommend a 5kw Navitas AC kit on a 48v lead acid or even lithium (Eco Battery) pack. While these kits are pricey, they are well worth the money and definitely increase the value of the cart overall. If you need any help with anything or deals on parts, feel free to contact me. Would be glad to help you take this to the next level!! Thanks, Jonathan Southern Custom Golf Carts LLC Florence, SC

[@jimg163]

This is great information, I look forward to seeing if these upgrades are used in his future upgrades of this cart.

[@Fentertainment]

@ultimaterebuilds Pull the cover to the throttle box. It will have a switch, ITS sensor and rod in it. The rod slides through the ITS "Inductive throttle sensor. But I've replaced a bunch of switches on ezgo carts. If the solenoid doesnt click when you press on the accelerator pedal check the continuity of the switch. Cheap fix. I dig your content!

[@jim5k]

This thing came out amazing! The paintwork is getting better every time. I would replace the front emblem with something custom and throw some lights underneath it to give it a cool glow.

[@chasebennett126]

Dude so glad you're back posting stuff. Honestly, your channel is one of my favorite rebuild channels. You help people understand that you can do a lot yourself if you just take the time and learn how to do thing. The golf cart looks amazing. The color, the wheels, those seats!!! What an outstanding job you've done on this project. Any idea what that golf cart is worth now that you rebuilt it? Keep the content coming homie, I watch every one of your videos. Thanks!

[@RoadhogRNA]

Sir. That is an outstanding job. You created a TANK that will serve you or anyone else who has it for years to come. Great Video and you have a new subscriber right here!!! Thank You.

[@abbyblack8144]

Great video. The transformation was wild! You could go into business just buying and flipping golf carts. It was really cool to see the whole project completed start to finish in one episode. Keep up the good work, love to see new vidoes when you put them out!

[@sheepfeeder]

I avoid EZ GOs because of the frame rust. Your welding skills & painting skills are just the combination needed for this great restore. I still have time to learn so keep the videos coming.

[@billhorterjr1982]

DUDE! THAT WAS AN AWESOME BUILD!!! YOU ARE SUPER TALENTED!!!!! Not sure if you know this but you are probably a modern day Rembrandt !!!! You are truly an artist, I love seeing your builds, to be so talented and so young is amazing!!! I love the color and it would be super if the top was gold, maybe a big double gold stripe up there! I was mesmerized watching this! Good work and good job! Thanks for sharing this! I hope you really enjoy having this and I hope it serves you well for a long time.

[@kencramer1697]

Looks great! I have one I need to work on this summer. It is a two seater with a tilt dump bed on the back. My big expense will be replacing the batteries! The mother in law wants it up and running to do little errands around town. (Small town of 1300 people) That way she doesn't have to drive her mini van to go get the mail.

[@jacknevitt7384]

Zach, the golf cart turned out great! For that frame to have been so rusted makes me think it must have been in saltwater at some point. Very nice restoration and your painting ability is second to none! Great video!

[@That-bearded-dude]

@jack nevitt I thought the same and that may be the issue with the throttle box.

[@milosinapati1178]

I really enjoy the transformation of the before and after and especially when you're going through it step by step, love it!

[@theyareherebecausetheyputu7962]

Awesome work. You can put in a switch at the plug and call it a kill switch. Like everything.

[@OnyxMafea]

You deserve way more subscribers. Love watching you do these projects. Keep it up! Favorite part is always audio fabrication / install or lighting. Should add a rear view mirror to the golf cart for the driver as well! Much love!

[@ultimaterebuilds7127]

Ah yes, knew I forgot to order something…

[@jimg163]

Thjis video is awesome, just what I was looking for. I am moving to Texas, I am a 60 year old Aircraft mechanic who enjoys restoring vintage VW Bugs. My wife wants an electric golf cart to visit neighbors and drive in the neighborhood. I love the transformation, perfect, just what I want to do, the color id great but I am going to go with what she chooses, happy wife happy life, lol. Thank you for making this video and linking what you used to accomplish the transformation, now I have to find one to make this happen.

[@johnbmailer]

Ok, hear me out... A golf cart... with a bar. 😄 So glad to see you posting again. Your channel is by far one of my favs, and you do really great work! I like the nod to the FJ.

[@ultimaterebuilds7127]

You know I would…. But the government frowns upon open containers on land 🙄😂

[@johnbmailer]

@@ultimaterebuilds7127 Ugh! They just don't want us to have any fun.

[@myitbos1335]

A golf cart with a bar? See just about every country club.

[@cestusfr]

Amazing win. This golf kart is drop dead gorgeous!

[@dmass409]

Zach, you do great work. I am hooked on your channel. Never doubt yourself. The content is perfect and I enjoy that you don't edit out mistakes. Please keep up the videos. As a " boomer", you give me confidence that your generation will eventually thrive. I appreciate your effort.

[@pankal74]

It's so nice to have you back!!! Your ideas and work are amazing and something that everyone can try out. Greetings from Greece!!!!

[@edpollard989]

Great Job!! So glad to see you back doing more unique builds, unusual to see an artist that can handle the mechanics, keep them coming!

[@mongosaqqara]

Zack is back...love your channel and always look forward to your next amazing project...this buggy is so cool...mad skills bro.

[@JoseLuis-ur3ho]

Nice to see you back posting . Really like your projects and the way they turn out . Looking forward to seeing more .

[@coolissimo69]

Dude your skills as a builder and cinematographic, is out of the chart.

[@renegades1982]

Glad to see you back buddy. Hope you are doing well and look forward to seeing more of your projects!

[@DannyScheid]

Excellent work! I think the white top makes a lot of sense in your climate.

[@ultimaterebuilds7127]

I agree. Especially since I installed black seats 😅

[@DAngeloLXF]

You are very handy and creative. The colors look good on the cart. I really like the makeover. You did very well. It goes pretty fast too. We bought a country home in the mountains with a long paved country driveway equivalent to 2 suburb blocks. I need a cart to go check the mail, throw the trash out, and get around the property. I am looking into fixer-uppers. I am leaning towards gas. I need a cart with power as the driveway leading to the house is on a mountain slope. I suspect I will need to upgrade the motor. I will continue to research. Thanks for sharing Croc-man. MountainAngel

[@jjwanek1830]

Seeing this reminded me how much I love your videos!! Keep posting!!

[@Nomorechannels]

I wouldn’t change anything you did. I like light-colored upholstery, but that’s a personal preference. Awesome video work and good audio. Congratulations on a successful project.

[@paullemm5861]

Well done Zach you've done a great job as per usual good to see you posting more again

[@paulbell1522]

Man that looks SHARP! who cares about the color you choose. They aren't paying for it. I think its a great choice.

[@GeorgeKistler]

Zach my brother, thrilled as always to see another video from you! Beautiful work as always. I love that you tackle all aspects of the project, from the mechanical to paint/body, upholstery to electrical. I also really like the swirl finish dash but I didn't catch much about it - chefs kiss. Great value on the project as well, I was expecting you were like $4k into the build and was surprised when you said 2, great value and lots of meat if you were going to sell. Keep em coming and stay thirsty amigo!

[@JSmith-tm5eo]

Long time subscriber...first time commenter. Looks great. I really like the color, seats and interior. You do awesome work. Looking forward to the next one!

[@jwish29]

That came out great, making me want to find a golf cart needing some help to come back to life. Keep up the great work!

[@johnwatson9826]

Glad you're back! Build turned out amazing and up to your top standards!👍🏼

[@StuffTested]

Keep it up my fellow Floridian! Can’t wait to see what is the next project! Maybe do a video one day once the batteries die and do a lithium ion battery conversion.

[@simonlosberger9677]

Nice to see you back at it. I just thought maybe it would be possible to put solar on the roof to charge the batteries…maybe that would be enough to drive for free with 😊

[@johanvanj]

Awesome work man! Love the colour scheme. I aggree that matching the roof with the wheels will look even better. Glad to see you posting vids again. Keep up the awesome work!

[@kaydesign]

Love the wheels with the color green! And nice to see you wrenching again! 🛠🏆

[@billmackey1072]

Great job , very clean. The welding and painting skills are a plus for keeping cost down. My guess is the controller is going but would go to 48 volts before changing anything. Good luck !

[@TheStaniG]

I jist found this channel and Im still recovering from you paying $1500 USD for THIS... When you lifted the covers to show the rust, man... "quite rusty" is an UNDERSTATEMENT.

[@madkartyproductions3154]

Very talented! I love how you recycle and restore! Keep them coming.

[@tokalanz]

Good to see you back. I'm glad you are trying something else besides the jet skis, you kept getting burned on them

[@Samcrac]

Nice Ferrari Green paint job 😂

[@ultimaterebuilds7127]

I have plenty leftover

[@WillLockwoodStudios]

Ayo Samcrac!?

[@RandallMyre]

Very nice build. You definitely have a talent for rebuilding carts and keeping within a budget to resell (if you want too) and make some good profit doing what you enjoy doing.

[@glassvial]

Great work, looks amazing, leave the roof as is, not just the Florida sun/heat but I love the contrast and your tribute to that FJ is on point IMO. Only thing I would do is add a Tesla badge on the nose because it would be funny 😅

[@goinginsane37098]

Nice! Love it. I like the contrast of the white top. Overall you nailed it and really great inspiration for others like myself that are pretty diy able.

[@pinkjedi6664]

Man I love it, I drive a golf buggy for work in a car park and I would love to roll up to customers in something looking like that. Great job !

[@SpecklebellyHQ]

gold top would be sweet... killer job as always.. everyone wants a supped up Kart.

[@fishn365]

Another killer rebuild. I agree with the color choice. I hope you track down the issue with the throttle box.

[@JustCrew]

You hit it out of the park with the seats. Might be leg burners but really nice. Excellent work as always.

[@ultimaterebuilds7127]

It’s worth the pain to drive around in style 😎

[@properfunny]

That is a beautiful rebuild. I hope you have fun with it.

[@stephencroft761]

I think it’s fantastic! Wouldn’t change a thing. Thanks for sharing.

[@DarthDave87]

I don’t understand how anyone could hate on the paint. I dig it. Now, I wanna do a coyote tan possibly LINE-X on my golf cart.

[@dcallan812]

Looks great, and so much safer. great update 2x👍

[@Suds.]

Excellent build, very well done. This video has given me the impetus to rebuild my old Club Car.

[@dodgeguyz]

Looks great! At first I wasn’t sure on the color, but it turned out beautiful I’m redoing a 1980 Club Car Caroche. Complete rebuild. Fortunately it has an aluminum frame. Great job.

[@jtltet]

Very impressed with the detailed work. Some folks would skimp on part of it and just cover it up. I wish I could do that to mine. Thankfully mine doesn't have any rust but it could use a makeover with lift kit & new wheels and tires, seat covers and paint for sure. I wouldn't need the speakers and radio. I don't think I would be able to do all of that myself though.

[@dustind9242]

Going down the GC rabbit hole and stumbled on your build channel.. Excellent job!

[@fprt-jsch471]

Looks great! Glad you are publishing more videos! Love your realistic approach!

[@GoofieNewfie69]

Biggest problem with those carts is the motor and electrics. It's usually the same motor for the basic two seater as for the extended version. And those bigger wheels require more power. A motor/electrical upgrade may be in order.

[@KARMADJMEXICO]

Missed you buddy. Good to have you back. Loved the color and the wheels.

[@justinnykamp]

love the golf cart builds! hope this video takes off like the last one for ya

[@monoskier2112]

Very nice that came out really good, I’m not a green colour fan, but this came out really cool. Great job, you have a real art at this stuff🇨🇦😎

[@jcramton13]

Wow! Beautiful transformation. It will be interesting to know how much you could actually sell it for…great work.

[@richberg404]

Looks great Zach. Love having you back. Great job

[@MudHere1]

That thing is a beast now. Seats, wheels, all of it looks good

[@davidbenji1]

Beautiful rebuild! Great job! Love the color.

[@RANDALLOLOGY]

That was a great job. And the wheel and tires set it off. 👍👍

[@Terry-7]

Great build, I really love the new seat cover material, it looks slick! I have an old golf cart single seater, I need to do this to mine.

[@jenky1044]

Great show.! Great job.! Great color.! Just great.! 👍🏻 Oh I wish you would do a *gas-powered* lifted golf cart. 😢

[@ctlife5207]

Awesome build! You color combo is with paint, interior, and wheels is spot on. Great vid to watch!

[@robertelrose6239]

Good Job. First time viewer, and I'm looking forward to seeing more. Thanks

[@johnhill4481]

What a great video. Thanks for posting. Hoping for update on jet skis! You are the best.

[@andrewcoover3636]

Nice job! Would love to see a detailed video on wiring (re wire/adding accessories like lights/whips)

[@travisking255]

Love it! Would be cool if you put a couple decent solar panels up top. Even better if it's left parked outside. You may never have to plug it in again. lol

[@manthis22]

Great video! That's some pro skills you have there sir. I am thinking about flipping golf carts, but I am nowhere near where you are as far as having space to set up a paint room and I certainly don't know how to weld. Watching this made me think twice about flipping carts unless I simply aim for clean rust free ones.

[@billdenton530]

I think i would put some plastic or tarp underneith to catch all that rust then just bag it up. What about cardboard too?

[@grantcrockett9547]

I love these type of projects! Good to see you doing stuff again. You had some unsuccessful projects, but keep at it. Do what you are good at and keep it up.

[@downtoearthconstruction]

Those wheels look killer!

[@DavyOordijk]

Love the color. Great idea at the end to repaint the top in some time. Maybe a version 2.0? Where you add/fix things you found in the time you used the golf cart. If you want another addition, maybe a little bullbar bumper would look sick. Or a big ass lightbar on the canopy. Or a roofrack. Or maybe a battery upgrade or even better custom motor upgrade?

[@grantmather9979]

Lovely work. 1st video that I've seen of your rebuild and now I'm subscribed.

[@mental0883]

You killed it bud. Looks amazing!! Keep it up.

[@bbrown6057]

Great job! Just bought me a 1992 Ezgo Marathon that I'm getting ready to work on. Not a total rebuild though.

[@stevejarvis1]

Strong work man. That thing looks freaking awesome! Paint scheme looks great!

[@thescottishhammer7570]

I love the color and bronze wheels with that color of green is 🔥🔥🔥🔥🔥

[@simonjandrell5897]

a lot of hard work but also very professionally done

[@chrisshroyer3474]

AWESOME BUILD!! WOULD LOVE TO SEE MORE GOLF CART BUILDS!!

[@calebshort2169]

That looks amazing. It’s the perfect thing to take your gas powered surfboard to the beach lol

[@Hackbridge1963]

I follow channels like yours for inspiration and I have been inspired! My lame excuse is the weather, but hoping to pull my finger out and create stuff in and around the home. Thank you very much! 🙏🏽🇬🇧

[@vernonpoweakabolo]

Looks great. Painting the top to match the rims would have been awesome

[@dadsquatch79]

Looks good man! Glad to see you back on here more often.

[@dwolters_the_zombieman]

i love the colors that green and black seating is a good choice

[@vr_46rossi16]

Wouldn't change anything. Looks sick. Great work. Love watching the videos

[@rjbradley3488]

I love the Nokins seat covers, just did that on my precident, for the price, couldn’t be happier

[@wickedwilliam5137]

Wow! Amazing job! Love everything about the golf cart. Your videos are always awesome! Thank you for being so fantastic!

[@aphex0540]

Great build ! Love the wheels Don’t forget there’s an electrical fail safe contact in the charge port bezel - they corrode and have problems, look forwards to the next vid mate 👍

[@JBR.1974]

anotehr great project.....love watching you work...looking forwad to when you post again

[@neiljohnson6815]

Glad to see you were wearing your steel toe safety crocs throughout. Protecting your feet is important.