Rebuilding An 80 Foot Boom Lift Alone. Is It Possible? JLG 80HX

[@FarmCraft101]

Thanks everybody for the support! And a HUGE thanks to Dean, Donnie, and Rob! Check www.Farmcraft101.com and let me know what you want. I'll happily send it your way, you've earned it! Cheers everybody!

[@robhouck2451]

4444444

[@embededfabrication4482]

glad i'm not the only one who puts things together the wrong way and has to take it apart again

[@PowerTom286]

I bet there are many who do it twice, but only a few are so honest to admit it, Embeded Fabrication. Tom 😎

[@PowerTom286]

I just wonder how much oil the big boom cylinder can hold, John. Do you have an idea?

[@bobmcdougal738]

I have to tell you this series of yours on this boom repair is the most interesting thing I’ve seen in quite awhile. Good job!

[@mwilliamshs]

Have to?

[@brian_2040]

​@@mwilliamshsI'm going to be the dumb guy that asks the question. What is wrong with those words? I'm sure I'm overlooking the simplest of things.

[@mwilliamshs]

I don't have to explain it and you don't have to be dumb but Bob did "have to." It's false sincerity. "I must ask you..." Must you? "I saw it and just had to have it." You had to? Really? "I have to tell you..." You have to?

[@offyouselfsbuddy1683]

@@brian_2040 There is ALWAYS that one Darren or Karen who's blessed us with their Grammar Pedantry Syndrome! Such a wonderful compulsion that overrides one's brains natural response to mind their own and instead engages their mouth or fingers on a keyboard to correct everyone's grammar mistakes, such as mwilliamshs just did to you and 'Ol Bob McDougal... They sure make for some marvelous joyless company Brian!!!

[@johnwhelan6115]

Yup - Spot on !

[@davidknows3320]

Never in my 52 years have I ever thought.....I just have to watch the maintenance on a JLG lift, but here you are, rocking it, and I am riveted to my laptop......really good work outta you.

[@GerhardChristmann]

I´m 68 and did the same 😱and had a lot of fun. Gerhard from Wiesbaden Germany

[@baddog4347]

Yep 56 and the same here 🤦‍♂️

[@Diebog]

Said it perfectly. Is something about the way he describes in detail, has a good plan and carry’s it out. Plus he keeps in the little mistakes like we all have delt with.

[@billroberts3864]

Yes, your new mic sure is much better than the camera mic. You did a fantastic job rehabbing the boom and can take a lot of pride in a job well done. Blessings to you.

[@michaelcaprio5269]

Nothing more satisfying than making something work better than you found it

[@Dave77770]

What a job well done

[@hashemmi24]

Mad respect to the man who can call himself an idiot in front of everyone ! Edit 1: thanks for the new mic. Edit 2: Wish you a safe usage :)

[@KenH-jo9sc]

You're series on the boom lift was amazing. It still amazes me as to how many things that you can do. Even when you don't know something, you figure it out. I love your channel, my favorite by far.

[@ulrichminky9495]

I am an old fellow. My dad was born in 1906. He had a certain way of doing things and safety was always secondary to cost. I imagine had he needed to replace a vital pin a nail would suffice. He did make it to 82 though so apparently luck is a thing. In any case I really appreciate how you do things right. Cheers from Canada where there is finally a small patch of grass showing through the snow. ~ulrich

[@chelseagreen4119]

Hi there,how is everything going on with you over there in Canada? Love your comment section, to be honest I'd love to know you more better than this, that's only if you don't mind leaving me a reply?

[@mv2442]

Over the years I have followed many channels here on YT, but I have stopped that, I was just watching what was recommended or if I was interested in something. But this channel changed that, when I see a new video I drop everything and watch it full. They are a good combination of learning something and fun. Good job, hope you keep this up man.

[@leveretth]

Engineer: "If it ain't broke, don't fix it!" FC101: "Yeah, but you might not find out it's broke *until* you fix it!"

[@FarmCraft101]

Also, "If your life depends on it, make sure it ain't broke!"

[@manfredschmalbach9023]

@@FarmCraft101 Well where did You leave "no risk no fun" behind on the way here ....? 😅

[@gavin2170]

Or you could fix it until it’s broken

[@Rorschach1024]

Or until it breaks while you are up in it....

[@douglasfitzsimmons654]

Great video once again, I am struck with awe at John's talent, a very clever thoughtfully guy. Plus I always have a chuckle at some of the antics. Well done indeed from a guy from scotland😂👍

[@eric_seguin]

Just watched this again because it was worth watching again. Beats the hell out of prime time.

[@tehpanda64]

Quite the repair saga just to replace some seals, clean up some surfaces, and inspect the inside of the boom. Can't wait to see what jobs get done with it in the future.

[@firewalker1372]

What an exhausting series 😂. The fact you did this all yourself is pretty damn amazing. That Arbor press is a nice piece of machinery.

[@coolchef09]

my friend had one of those and its amazing when you need it. the amount of things you can do with it.

[@JCWren]

Very awesome! Congratulations on a successful fix. Also, I think your price estimate is way low. I'd guess more like $40K to $60K.

[@jameschupp2230]

Exactly what I thought!

[@mikerayle6103]

Same here 40-60k

[@hotflashfoto]

I'll bet that you're stoked at getting this done, but not just done, improved! Great job, great series. Every episode was fascinating!

[@cnervip]

don't have a farm, don't have a lift, still following this series, biting my nails even when the fire occurred, congrats, I mean it, you are the kind of dude I like

[@nena4215]

This was an unbelievable series, super job! It was so interesting to see how it actually works, glad this giant project worked out just fine. I’m sure it’s worth more than you paid now! Thanks for the episodes!

[@Locane256]

27:45 LOL somebody call OSHA... ok actually joking aside that looks pretty dangerous, I'm really glad you have your brain in your head when you do this stuff. I would 100% have done the same thing - tried moving it with my foot while gripping on to the tractor's backstop expecting to fall, maybe. A controlled accident is always better than an uncontrolled one 😏

[@danielladd3391]

Congratulations Doctor, the patient survived!!

[@seanbhaney]

I can't believe you didn't get someone to help you with this job, but I understand your point of view on it! Wow...good thing you've got a lot of other tools around! This whole batch of 80HX repairs has been quite the project- kudos to you for tackling them! Made a great series! Now...what's NEXT?! 😀

[@SIUDR7202]

The worth of your machine as it sits “ priceless”!

[@scotpettengill7801]

That relief valve is a very likely culprit. You have done a great rebuild on this machine. I really appreciate your Stick To It ness that to many people lack. That machine is priceless for your way of life, and you'd regret selling it.

[@jtmack77]

It would seem to me that there are only two options. That valve is out of adjustment or the hydraulic pump is not creating enough pressure. Surely it was originally engineered for that operation plus margin.

[@blaircox1589]

Does anyone know if it's actually supposed to retract when it's extended horizontally with all that deflection? Think about it, it's typically used to reach heights, so extending requires far more force then retraction. In most use case scenarios, gravity will be assisting with retraction. In trying to retract it horizontally, you remove the gravity assist plus add a huge amount of resistance with the boom pieces jammed together from their own weight. 🤷‍♂️

[@jtmack77]

@@blaircox1589 I am thinking in terms of a fork lift. I would think with a piston that size should move 20K pounds with ease. The point of deflection does cause more resistance but it seems it should be able to overcome. The boom did extend out horizontally, but will not retract. Retract lever itself may be out of adjustment.

[@sc67jam]

Best medicine after Friday morning knee surgery is a FarmCraft101 video. Thank Jon!!

[@richardclifton4120]

If work is what makes you happy, you must be ecstatic! I knew you would get 'er done.

[@jimharper6073]

I am super glad that you took MY advice.. Yeah Yeah I know others said the same thing... How would we be able to get thru a Friday without a video from you... Jumping off that lift into your lake looks like a blast....(for young folks)

[@robertkemper7640]

Excellant series on the JLG! I enjoy that you show the screw ups as well as the pluses. I laughed at your discoveries of things not being right, only because they make me remember how I felt when I screwed up and the things I mumbled, sometimes out loud. Can't wait for the next video.

[@chadlers]

Guys take the second to give John a thumbs up. Imagine the amount of work it took to produce this video on top of recording everything it literally takes less than a second to give him a thumbs up.

[@rfisher79]

After Watching the Cylinder Repack by Yourself. I had no doubt you’d get it Back Together

[@krz8888888]

Nice to see how much active and passive safety is engineered in

[@davidbondy4359]

great job john you tackled something not a hole lot of people would never attempt , awesome you are the man.

[@thisolesignguy2733]

I had to laugh at the beginning when you said "this is like a personal challenge", what went through my mind was "no no no, it's not a personal challenge, we all know it's a personal vendetta at this point" haha😁

[@PeterColmore]

Congrats John that was a mammoth fix that the majority wouldn't attempt on their own, so you my admiration for what you did

[@HT-io1eg]

I like your style Sir. The most common thing you’ll hear me muttering when doing jobs is ‘you utter t**t’ - at myself - as I make numerous stupid mistakes along the way. So hearing you admonish yourself is very familiar. The only way not to make mistakes is to never attempt anything. Hats off to you for this monumental and daunting job!!

[@andrewcooper8980]

You did a amazing job. You should be proud. Especially doing the whole job solo

[@HBSuccess]

Well here I again at 4:30 AM watching a FarmCraft101. Totally amazing.

[@ohasis8331]

You crazy bastard, I really thought you'd bitten off more than was chewable and it wouldn't get done, especially after watching the dismantle. I am really happy to eat my words and congratulate you on a job well thought through and well done. I hope you get many years of service from it. Good on ya sport.

[@ralphh3041]

AWESOME SERIES! I would never attempt to do something like this by myself. My hats off to you.

[@bernardkriel1]

On the RETRACT mode you can hear it blowing over a relief valve... Just need to adjust that valve higher ....you can also just connect a gauge to see what pressure you getting on the lines to compare but its def the best place to start....oh yes and also WELL DONE!!

[@andrewdyck9892]

Never did I ever think I'd get so interested and invested in a boom lift. Lol. Thanks for a great video series

[@phantomatador]

I take an hour off work every time you post a new video. Can't get enough of this

[@bryandraughn9830]

Very good work! There's a lot of clever mechanicals going on in there. It's refreshing to see someone who prioritizes safety. It was really fun to watch too!

[@arustydodge2111]

You’re one helluva Mechanic! ⭐️⭐️⭐️⭐️⭐️👍

[@Molb0rg]

Yeah, this repair was epic proportions, as one man army and with what is on hands for the job to be done. Well done, eventfull, lol

[@tosifftom9220]

I was just telling my significant other how much ive been enjoying this series. Thanks for the new mic. Its much more enjoyable to listen to.

[@daveharper5655]

Your problem solving skills are amazing, I’m glad it worked out for you. It will last probably for the rest of your life and then some. I’m glad I found your channel.

[@chelseagreen4119]

I guess this is one of the best channel..

[@chelseagreen4119]

I'd love to know you better, that's only if you don't mind leaving me a reply

[@brockmannwells]

By far my absolute favorite channel on KZbin. Great work!

[@Popeyes66]

A big job for 1 man. But you conquered it. I take my hat off to you Sir. Bravo !

[@lovethecarrib]

Most would have quit when the big pin wouldnt come out. From those that were left the fire would have put them over the top. You're a tenaticous man. Great job Jon.

[@michelecrown2426]

I've loved this machine since you brought it home. I think if you hadn't bought it, it would be in a scrap yard. Have enjoyed all the videos on it and glad you didn't get hurt doing any of it :) What a great accomplishment to have done all that you did.

[@hawkeyejohnny968]

Congratulations John! The number viewed was just about 12,000 when I watched so that made 12,000 smiling face on a Friday afternoon. We are all very proud of your accomplishments.

[@oneida80100]

Ingenuity at it's finest. You are a great thinker.

[@haroldmcgee8915]

I was worried. I didn't think this summers swim and dive party was going to happen. I've got a rotisserie for doing a whole beef or hog over a fire pit. We'll bring the rotisserie and some potato salad, you pick put one of the cows for dinner.

[@whathasxgottodowithit3919.]

Amazing job Sir, I hate to think how much that job would have cost at an approved service center, and you have the satisfaction of knowing the work has been carried out correctly.

[@Disinterested1]

from playing with Johnsons to playing with huge members this channel has it all! have a great day :)

[@josephking6515]

👍

[@johnblake3863]

You aren't an idiot by yourself. You've got plenty of company. Congratulations!

[@webulone5777]

How can 1 man take on a job like this and make it look so effortless? CGI I though to myself. But then one step at a time the fog begins to clear, its not effortless of course just sheer determination and know how and one hell of a lot of grit. Your videos are a true gem to watch for any guy or gal that likes to tear something apart and put it back together. Thank you for taking the time to share.

[@IconicSpitters]

Best hour of the week.. really enjoyed that 😊 Keep showing things you forget to do or put in backwards .. makes you seem almost human, like us 😅😂 Thanks John ❤

[@big_binger4063]

Such a great project to follow along with! It’s so rewarding when you do a stretch job and it turns out. This was a MASSIVE job to do on your own! So cool, congrats!

[@davidspelmans9438]

I really love your sense of realism: "Hey, what an idiot!" Makes me watch every friday again.

[@morleykocken1922]

Rigger Advice; Use manilla rope for pulling or hanging elements that require precision. Mamilla stretches very little compared to synthetic/plastics rope. Manilla is cheap and considered consumable or short life.

[@muh1h1]

Congrats on successfully repairing that lift!

[@ddfann]

Excellent work, I really enjoyed this series. I thought you were nutts to even consider it, but when seeing the condition of the seals it was totally worth for your peace of mind. It was great watching you think around the problems. Well done..

[@petenelson8136]

Well done. Now you just need to paint some flames on the part that burned as a memory of the work well done. Love your channel.

[@pawe6508]

There's nothing better on youtube then one hour John's video doing some stuff on his farm

[@jessekodyou]

What a great ending to the series, I couldn't wait to see this video ! Never doubted that you would get it done , great work John !

[@richardphelan8414]

John what's left to say, what can't you do. I don't impress easily ,but the repairs you did on the boom lift is impressive and doing it by yourself is doubly impressive ,I haven't found anything on u tube that can compare to your total overall content outstanding workmanship

[@eric_seguin]

That was astounding. You are my idol. Thank you for sharing the whole process. 99.99% wouldn't even tackle that job. Having a rebuilt boom cylinder is worth at least $35,000. Start adding the rest of the repairs and that beast is worth at least $70,000. You will have to work it like a dog for many a year to cut into that worth mainly because of the quality of the work you did on it. Only thing I can suggest is out of the weather storage for a valuable piece of equipment.

[@tomcarrington572]

The old mastercard ads apply here, XXX$$$ for this, XXX$$$ for that, the whole machine working - priceless.

[@fhwolthuis]

What an epic job, well done, Jon!

[@matteogomez3678]

Great job John, very brave of you to take on such a daunting job. I can’t imagine how good it feels to have that over with. You’re lucky to have friends that you can rely on for advice. Looking forward to any video that you may put out.💯‼️

[@dickham]

My wife says you can never ask for help, why don't you just ask for help. I agree there is something about accomplishing the job by yourself that is satisfying to the soul. Great job. Thanks for all you share.

[@Le_Comte_de_Monte_Felin]

I'm glad to have company amongst those who assemble 3 parts then disassemble to include the forgotten 12 parts that go behind/between them. Spare parts... included with every machine!

[@bruce5285]

Amazing individual effort!! Extremely interesting...great content for a video. You created a real nice luxury for residential use and now potential for contractor certification.

[@henrikhansen4774]

Love the way you show the journey of this repair - the problems, the solutions and that you don't always get it right the first time. One seldom does with old equipment, but by having the S.M.A.R.T. (wuuhuu!) and using some good tools, the reward of fixing something yourself is often that more sweet. Good job! I don't have any equipment that big, so seeing you work on fixing it, is good entertainment for me! 😀 "Does it need fixing AND can I learn something fixing it?" 👍👍

[@jezw9962]

I'll never in my lifetime do this, but I have enjoyed every minute of it. Thank you

[@N1RKW]

No one is more resourceful than a determined farmer.

[@ronwhite6719]

Nice job Jon, I admire your tenacity.

[@chriastr]

Amazing job, Jon! This is so inspirational. Great work and a joy to watch.

[@michaeldurling793]

Jon I was very surprised that went as smoothly, I was betting it was gonna be an SOB. Congrats

[@MacPoop]

You buddy deserve Field Mechanic of the Year for taking on something that huge, with PF-7 issues (pucker factor level 7 - the fire) along the way, seeing it through, with no injuries, everything working, all by yourself. Sincerely from a mechanic that's pretty amazing 🤜 Motor still sounds great too 👍

[@krz8888888]

Fantastic stuff Jon, that's quite the project!

[@mftidwell]

When pulling the boom in with the winch, it must have been unnerving when it lurched inward, instead of slowly sliding in.

[@supertrooper7403]

I look forward to the new videos every Friday. Thank you Jon. You are awesome. Matt

[@danieltrepuen5247]

Don't know how I ended up at your channel one year ago, I'm by no means your target demographic as an mid thirty European with no clue what you're doing half the time. But I enjoy your content as weirdly relaxing, helps a lot at dark times to keep the mind calm. Thank you for that

[@jennywalker9572]

Well done! Such an amazing job; you must be so proud.

[@outofthinair1]

Stellar work Friend, amazed at what you were able to do by yourself. Looking forward to your next project.

[@tonylewis8353]

This was an extremely big project. Totally captivating video. Enjoyed every minute, couldn't wait for the follow up episode. The model and explanation of the operation and chain speed was very helpful. Made it much easier to understand.Thank you for extra effort. Great job. I've had to use lifts like this and others in my career working maintenance. Changing light bulbs in parking lot lights 30 to 40 feet up on windy day. I know what you mean about having confidence in your machine, being a big factor in doing a task safely.

[@MrSuzook82]

27:39 "OH&S has left the chat" 😂 Loving this series! Keep up the hard work.

[@jana171]

You Sir, are an absolute CHAMP for doing this on your own, and getting such a nice result. Hats off !

[@jeffallen3382]

I was so scared this was going to go bad trying to get these books and cylinder back in place. Great job there Jon!

[@robertclark2714]

I sat here and kept saying, "This guy is an animal", over and over. I am absolutely impressed. Thank you for sharing this with us.

[@libertyauto]

Super super proud of you, man. Good job. Thanks for videoing all this. Helped me to learn a lot.

[@martinvs6415]

Congratulations on getting her all back together, John. Thanks for showing us that you got up in it to take down the Christmas decorations. I thoroughly enjoyed the series on this rebuild. Amazing job, well done and a success to boot!

[@matthewboyd3297]

Great job! You got a love it when a plan comes together.😂

[@Travst357]

I highly recommend you make sure your hydraulic system pressure is set properly, and then start checking all of the other function pressures. You can find all of the procedures in the service manual on the JLG website.

[@denniswray470]

You have done a sterling job mostly on you own as stated previously, you are full of great ideas to overcome many mechanical obstacles and you are most interesting to watch you would make a good instructor.

[@InquisiitorWH44K]

Amazing job! You've definitely increased not only you confidence in the machine but also it's value.

[@frollard]

Really really love this rebuild. It's a "so that's how everyday bluecollar solo's a stupidly hard but not difficult repair" series that we really get to learn a lot from. Fingers crossed the pressure relief valve is a really simple fix for retract! What surprised me the most: It's all wear pads, no roller bearings for that much weight/extend.

[@johnhampson7]

Great video Jon. I learned everything I know about Boom Lifts in the last hour. And by the way never let perfection get in the way of darned good.

[@robinparkes988]

Brilliant job, well done. You should feel really proud of your accomplishment .