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Harley Davidson Sportster (1957 - 1978) Oil change, Engine, Primary, Tranny IRONHEAD Fluid service

  Рет қаралды 54,898

Jay W Case

Jay W Case

Күн бұрын

How to change engine oil and filter, transmission, and primary oil in Harley Davidson Sportster models built between 1957 and 1978. Plug locations and how to replace fluids in all 3 systems.
Find the Primary access plug removal tool here:
amzn.to/3JigkHC
Find the engine and primary oil I use here:
amzn.to/3PY50m6
Here is the integrated Filter and canister with spring, like I use in the video:
amzn.to/3zHQg5G
Find the original "drop in" Oil Filter here:
amzn.to/3cNG9TP
You can help me earn from qualifying purchases.
If you use the information in this video to service your own bike, you will save $300 to $500 each time you service your Harley as compared to expensive dealership service fees.
In this video i cover the procedure i use to drain and replace the engine oil, transmission gear fluid, and primary fluid as well as the process to remove and install a new engine oil filter. I show the drain plug locations and the fluid fill and dipstick locations.
Always remember, to start your bike and let it run for at least 5 minutes before you change the oil. Warm oil drains better, pulls out sediment better, and with "Dry Sump" engines like in our Harley Davidson motorcycles, the oil tends to "sump" down into the engine case over time which will prevent you from draining all the oil from the bike during this procedure. This creates a problem because when you start the engine after a cold oil change, the oil pump will pump all the oil that has settled into your engine cases back up into the already full oil tank, causing it to overflow all over your bike and floor and driveway.
This process will be basically the same for all Harley Davidson Iron head Sportster motorcycles built from 1957 to 1978 and can be used as a reference for 1979 to 1985 Sportsters also.
Relevant to XLH, XLCH, 1000, 900, 883
Relevant to the following years:
1957
1958
1959
1960
1961
1962
1963
1964
1965
1966
1967
1968
1969
1970
1971
1972
1973
1974
1975
1976
1977
1978
1979
1980
1981
1982
1983
1984
1985

Пікірлер: 149
@JayWCase
@JayWCase 2 жыл бұрын
Check the video description to find links to the Tools, Fluids and Filters I use in this video.
@angrygorilla3872
@angrygorilla3872 Жыл бұрын
Make more videos!
@larryherrington-io2bi
@larryherrington-io2bi 10 ай бұрын
@@angrygorilla3872 c
@johnnyjorgensen4768
@johnnyjorgensen4768 2 жыл бұрын
The fact that this man's hardwood floor is spotless at the end despite working on a fossil designed to drain oil on the exhaust pipe, frame, and concrete, tells me he's done it a time or two. Excellent content, informational and I would recommend you watch his HD filter cutting video if you haven't already!!
@bethedmonds3028
@bethedmonds3028 Жыл бұрын
Knowing him, his bike is in his living room 😆
@edgarserna5042
@edgarserna5042 2 жыл бұрын
I like how he did the oil change in his living room on the wood floor
@stevesyncox9893
@stevesyncox9893 2 жыл бұрын
I was noticing the fancy floor.
@joshpitts25
@joshpitts25 3 жыл бұрын
Boom love it I have a stock 71xlch that is so fun to ride the old vintage feeling still running points and running beautifully. Keep up the old ironhead videos. It's a dying breed.
@thomasneves5607
@thomasneves5607 7 ай бұрын
Thank you Harley Jesus!
@fandommennis1348
@fandommennis1348 Жыл бұрын
This may be one of the most down to earth and cool guys on the planet. Keep up the great work on these videos!
@jamestullis8075
@jamestullis8075 Ай бұрын
thanks for this video i just aquired a 72 iron head and had no clue how to do this
@StonyRC
@StonyRC Жыл бұрын
Brother, your faith in your ability to do an oil change in your residence (on a hardwood floor - DAMN!) is clear evidence that you really know your Harley. I particulary liked your adaptation of plastic bottles to id drainig the oil from the tank and as an unusual funnel for filling the transmission. Many thanks for the interesting demo.
@JR-nj3ph
@JR-nj3ph 3 жыл бұрын
Thank you for all the oil changing videos. They are very easy to follow and the perfect amount of information. Look forward to more!
@JayWCase
@JayWCase 3 жыл бұрын
You bet, you are welcome! Thank you for the kind words!
@chriscraft4236
@chriscraft4236 2 ай бұрын
That’s a great looking sportster 👍🏼
@bobmaslan2401
@bobmaslan2401 2 жыл бұрын
Very nice video. I had a 1974 XLCH (kick start only, and right side shifter). I seem to remember a different oil tank, and an oil filter in front of the crankcase, instead of inside the tank. In the early days of electric starters on Sportsters, Harley Davidson made Sportsters that had both electric and kick starters in case the electric starter did not work. Charging systems were not the same as they are today, and the batteries for the electric starters were much larger than on the kickers. That meant that XLH (electric) and XLCH (kicker) Sportsters had different oil tanks and filters. Your video brought back old memories. I still have a set of points and a clear plug for the timing inspection hole. Keep the videos coming.
@at9370
@at9370 2 жыл бұрын
Brings back some memories. Greetings from Australia. My first bike was an ironhead but it looked a little crazier than this one. I think it was a 74 and had the factory right side shift. I recall riding with my buddies and just to be extra annoying I'd make sure to wear my 'Ironheads - blowing away big twins since 1957' t-shirt.. I ride a springer now and have no idea where that shirt is today.
@jeffseaton5193
@jeffseaton5193 2 жыл бұрын
Thanks for sharing this. I got a 74 and this helped me find and fix a leak!
@glennbrooks9933
@glennbrooks9933 3 ай бұрын
Nice clean video, here i am its Friday evening and I'm strolling through videos and here you are and i noticed your tassels and I'm guilty, thanks brother 👍
@ThatThrottle
@ThatThrottle 2 ай бұрын
Thank you for this video! Great information.
@JoeC287
@JoeC287 2 жыл бұрын
That Heet bottle tip is great
@dcxplant
@dcxplant Жыл бұрын
I love the plastic jug reuse. Thank you. More content! Make more content!
@spencerbeales8965
@spencerbeales8965 2 жыл бұрын
Have a 77 xl and a 74. The 74 sits and over fills the primary. The 77 blows it out the crankcase breather. That's a nice one you have there. Thanks for the video.
@jasonwalsh2148
@jasonwalsh2148 7 ай бұрын
Great video my friend, I just picked up a 1975 sportster that's been sitting. When I started it, it blew oil out of the crank case. Your video made it make sense. Just waiting on the carburetor kit to come in.
@rubenforlagetrhodos1987
@rubenforlagetrhodos1987 Жыл бұрын
Great video - and what a great looking sportster
@johnranallo424
@johnranallo424 2 жыл бұрын
Wish my garage was that clean. Beautiful bike. I want one of those melon tanks.
@daveallen2455
@daveallen2455 11 ай бұрын
Literally the best tutorial on KZbin. Cant say enough about your approach on this procedure. Stellar my friend. Now I know exactly what I need to do, on Dads 71 XLCH !!!!! Also was wondering about the use of a synthetic oil, as well as Mobile 1 V Twin oil in the old iron. Looks like you answered that for me. Thanks Brother. :-)
@thetrillwillshow7978
@thetrillwillshow7978 4 ай бұрын
Awesome video man I just got a barn find 77 with 9k miles for free from my road captain and I’m bout to bring it around! 🫡
@philliponeill7037
@philliponeill7037 3 жыл бұрын
I have a 74 sportster, my first harley, this video is so helpful for me, I thank you sir 👍🏻
@zbotmongamer2537
@zbotmongamer2537 2 жыл бұрын
Same here!
@RD-pf5uv
@RD-pf5uv 2 жыл бұрын
I'm glad I found this video! Great job explaining it.
@lonniemixon8685
@lonniemixon8685 3 жыл бұрын
Good stuuf, Brother! I just got me a 72 XLCH1000. Your video was VERY helpful.
@Lloyd-mo
@Lloyd-mo 2 жыл бұрын
i just aquired a 1975 ironhead 1000. this was very helpful
@davidanderson3999
@davidanderson3999 2 жыл бұрын
Awesome, I have my first Harley it’s a 1976 sportster, of coarse board out, and cammed up lol
@thematteblack6606
@thematteblack6606 2 жыл бұрын
awesome video, straight forward and very clearly stated information.
@michaeloneill5961
@michaeloneill5961 2 жыл бұрын
That's a nice looking sporty Kickstart the best
@briansotelo6879
@briansotelo6879 3 жыл бұрын
Thanks so very much for this video. I am helping my husband with a 85 Sportster 883. It was a lot of help!
@jpmccue7
@jpmccue7 2 жыл бұрын
That is a beautiful bike.
@sandracrum1957
@sandracrum1957 Жыл бұрын
I have a 73 iron 5” stretch hard tail kickstart, and a 77 iron 5” stretch, hard tail I want thank you for the videos
@Team-fabulous
@Team-fabulous 8 ай бұрын
Im not a harley fan at all but that's a beautiful looking machine
@minbannister3625
@minbannister3625 2 жыл бұрын
Always change your oil, in the house on a polished wood floor.
@ednajera4038
@ednajera4038 4 ай бұрын
Great vid!
@jimscycleandautotn8508
@jimscycleandautotn8508 2 жыл бұрын
Good deal , just got my first ironhead at the shop 👊 Thanks brother and good lookin scoot
@irishguyjg_2ndchancerecovery
@irishguyjg_2ndchancerecovery Жыл бұрын
Dude you 🪨 🎸
@jeffseaton5193
@jeffseaton5193 2 жыл бұрын
My 74 has a dip stick attached to the engine oil reservoir cap. It also has the original filter canister.
@maxfield9873
@maxfield9873 2 жыл бұрын
Excellent sir! Thank you.
@StoicRiding
@StoicRiding Жыл бұрын
Good video, spotless bike, that's a nice sporty.
@proman5498
@proman5498 2 жыл бұрын
Love you like a brother...brother ✌️😎✌️
@martincvitkovich724
@martincvitkovich724 6 ай бұрын
Nice working conditions
@Rogersteele1
@Rogersteele1 6 ай бұрын
Great video!
@Hobby-zn7ce
@Hobby-zn7ce 2 жыл бұрын
Thanks, Very helpful.
@crazyasskickdude
@crazyasskickdude 3 жыл бұрын
Thank you so much for this Video!
@istvanbalog2844
@istvanbalog2844 3 жыл бұрын
Great clip, thank you.
@pastorbobncc365
@pastorbobncc365 2 жыл бұрын
I just got a 1974 XLH at an estate sale been sitting for 23 years.
@davidhalbakken640
@davidhalbakken640 Жыл бұрын
Thank you! Could you do more videos wrenching on the 78’?
@ronduff4325
@ronduff4325 2 жыл бұрын
That is a Beautiful machine !
@Moto-me
@Moto-me Ай бұрын
Interesting
@mikelaurence6901
@mikelaurence6901 2 жыл бұрын
really great video funny I learned all the tips you explained in the first three minutes the hard way 😸 the first time a sporty puked all over the garage floor I almost had a coronary ...man I wish they had KZbin back in the 80s .. but seriously One of the best how to videos on ironhead stuff. really nice bike too ! thanks 👍
@fps636
@fps636 2 жыл бұрын
Nice bike, love the 2 tone. I run 20-W-50 Valvolene (non-syn) in my 90 XL 883. Auto Zone claims the full syn will ruin the seals in older bikes ???
@brandonjones152
@brandonjones152 Жыл бұрын
Yes Back than if you were clued in on correct information you never let the cat out the bag and you looked so smart and cool . Now we just look it up . Great life these days! No need for the cool guys blessings 🤣
@rolandvasquez7844
@rolandvasquez7844 2 жыл бұрын
N..I..C..E: 👍...BRINGS TO MIND OF THE MID 1980's; OWNING A REBUILT 1969 XLCH 900cc, MORRIS MAGNETO POWERED, KICKSTARTIN BADD BOY💪✊
@georgespangler1517
@georgespangler1517 2 жыл бұрын
Great explained vedio,,, question I just installed a 78 iron head on 71 frame wonder about chrome tube on bottom of right side of front engine on end of alternator to engine housing,, I see oil pump feed fitting and return fitting next to oil sending unit but don't understand how the chrome pipe in question hooks up to oil system,, ,?? Have after market oil tank with bottom fitting for feed and return on top back and what appears to be vent fitting on filler cap neck I assume is for gear case vent hose on top behind rear cylinder base??
@stevesyncox9893
@stevesyncox9893 2 жыл бұрын
The copper washer can be heated to red, then cooled in water. It softens it as if it were new.
@ThamerAlthemiri
@ThamerAlthemiri Жыл бұрын
Congratulations just like your video And I’m THE 1K
@ScallwagInc
@ScallwagInc 2 жыл бұрын
Awesome video. Thank you.
@jab5651
@jab5651 2 жыл бұрын
Excellent!!! thank you
@martincvitkovich724
@martincvitkovich724 6 ай бұрын
When I change oil filter on my 2003 Twinkie. I make a mess. Going on 14 years owning it and have yet not made a mess
@loganboyer8816
@loganboyer8816 Жыл бұрын
If the bikes does not run. And you want to do the fluids before running it for the first time in years. How do you get the sumped oil out of the crank case?
@giorgiomancini8545
@giorgiomancini8545 2 жыл бұрын
awesome video, very well done. i need your help: in the 1966 xlch model where is the oil filter? thank you very much
@dancarlton7712
@dancarlton7712 28 күн бұрын
He reminds me of the dude from shittes creek that lives in the barn
@rhannahr1550
@rhannahr1550 Жыл бұрын
what year is your bike great looking bike
@nimwit0
@nimwit0 5 күн бұрын
79 didnt even have an oil filter unless you bought an aftermarket filter kit, really stupid on harleys part.
@kentvandervelden
@kentvandervelden 2 жыл бұрын
Thanks brother. I was looking in the '67 XLH service manual and it called for weights 58, 75, and 105 if
@jeffdudley81
@jeffdudley81 Жыл бұрын
I have a 77 can I use the same oil in both ?
@JamesBond-lk5mr
@JamesBond-lk5mr 3 жыл бұрын
I have a 75 iron head been having trouble with it. Both cylinoid click but starter isn’t turning. Someone rewired it with all red wires. Any ideas?
@JamesBond-lk5mr
@JamesBond-lk5mr 3 жыл бұрын
Got it fired up
@guihermebardazzi3402
@guihermebardazzi3402 2 жыл бұрын
Boa.tarde linda simples assim89 TYO PATYNHAs 💫adoroo este modelo de HD🏴‍☠️🇧🇷🎆Boa festas a TODOS
@sid.scum845
@sid.scum845 3 ай бұрын
If I drain the primary and then leave it alone for a day, will it fill my primary with the oil from the oild bag?
@pastorbobncc365
@pastorbobncc365 2 жыл бұрын
I had the canister type and bought the drop in but the dip stick hits on the bottom of the filter
@samuelaubault7360
@samuelaubault7360 2 жыл бұрын
Thanks a lot :-)
@headreddedstepchild6177
@headreddedstepchild6177 8 ай бұрын
I got ahold of a 77 Ironhead that has been sitting for over 10 years, and nothing was done to it before storage. Can you tell me what I should start with to get it road ready
@clubberlang110
@clubberlang110 2 жыл бұрын
I wouldn't use synthetic with those old engines... Plain old oil is best!
@glennbrooks9933
@glennbrooks9933 3 ай бұрын
Hi Jay I have a question about the magneto on a 69 sportster, the plug wires, does it matter if you install number 1 or number 2 wire on either hole on the magneto?
@justinvaldez2050
@justinvaldez2050 2 жыл бұрын
Does anyone know the part number for an oil filter for a 1980 XLS 1000. I haven’t had any luck finding it online
@alexeisirotinin3590
@alexeisirotinin3590 3 жыл бұрын
Nice lifehack with a canister
@JayWCase
@JayWCase 3 жыл бұрын
Thanks Alexei! I hope that little trick comes in helpful for you sometime!
@thedewdster
@thedewdster 6 күн бұрын
20w-50??? Dont these old bikes use straight weight oil?
@randallacton2506
@randallacton2506 Жыл бұрын
Just came across your video very good 👍
@Davesjewelryla
@Davesjewelryla 3 жыл бұрын
I the case of Sportster 1982 does it have the oil exchange vent as well? (Or we can use formula+ on primary for example)
@edgarserna5042
@edgarserna5042 2 жыл бұрын
I also have an 82. Man I think so because all the videos I see the transmission and primary are 2 birds with 1 stone.
@Johnclark300
@Johnclark300 2 жыл бұрын
Now will this process remove the oil from where the flywheels are at at the crank. Seem like some old oil gets left behind.
@aussiem2335
@aussiem2335 2 жыл бұрын
Wet sumping 👍
@Nifilheimur
@Nifilheimur 3 жыл бұрын
I dont even have a Ironhead sportster. got an old XLH 1200 Evo sporty but loved to see the diffrences and similarity´s between the two. Live in Northern Europe so these bikes are not a common sight here. Is that an oil cooler on the front and did that come as standard on ironheads?
@JayWCase
@JayWCase 3 жыл бұрын
Hey! Greetings to you in Northern Europe, and thanks for the comment. Yes, it is an oil cooler on the front. It was an add-on. They did not come with oil coolers. The Ironhead sportster is not a hard bike to find for sale here in the states, and they are often surprisingly cheap! Best of luck!
@kcmagner4029
@kcmagner4029 Жыл бұрын
My bf has a 67' ironhead sportster, he's been trying to figure out what kind of oil to use? Synthetic or not? He's been told to not use synthetic, so I'm just curious if someone or even jay w case could help us out?!
@thedewdster
@thedewdster 6 күн бұрын
Old Harley's are too noisy and leak eventually using synthetics. Dyno oil and straight weight oil (sae 50, 60, or 70) is the way to go. 20w-50 in a pinch is okay but the bike will weep oil here and there overtime.
@nealmoyer7216
@nealmoyer7216 11 ай бұрын
What level oil in oil tank?
@leapfrog4546
@leapfrog4546 3 жыл бұрын
Rock N Roll
@evoultionzempireevoe205
@evoultionzempireevoe205 2 жыл бұрын
I have a 76 Sportster 1200. With no kickstart has been sitting for 20 years or more. The oil tank has same filter as this video but has a Dipstick on the cap . Should I try to start it and get it running for the 5 mins you said to do in the video and then drain and fill both oil tank and transmissin and primary ?
@kathykirouac2449
@kathykirouac2449 2 жыл бұрын
Is it ok if I put SAE 50 in the engin and I was told to put transmission and primary chaincase lubricant in the transmission. Because you were saying to put the same in both
@thakery5720
@thakery5720 2 жыл бұрын
I was trying to work out what year that bike is when it occured to me that it doesn't matter as they hardly changed in the twenty-one year period you cover in the headline. My guess is late seventies going on the front brake calipers which were used from about 1978 I think - and don't get on my case here folks, I have a Sporty ('06) and a Dyna ('10) and I love 'em both !
@ronnielorimer8770
@ronnielorimer8770 2 жыл бұрын
Well 69 back had left side break pedal right side shift. But yes AMF used the same engine design. Personally, I am glad to have a 69 in the garage. Before cats and unleaded gas, just an air pump with magnets and wires. Can be bored out so many times a guy could probably skip oil and get a decade out of her (joke). No need for battery or computer, just mechanical power. A record setter and a great apocalypse bike.
@RWayne-nu2fi
@RWayne-nu2fi 2 жыл бұрын
@@ronnielorimer8770 74' and back are right side shift......
@jakobee16
@jakobee16 2 жыл бұрын
Dude, sweet bike! You don't happen to have the model number for that gas tank and seat do you?
@nitro4lifenitro4life89
@nitro4lifenitro4life89 2 жыл бұрын
Do you have any oil change videos of the new M8 engine on a 2021 street or road glide ?
@Steverinomeister
@Steverinomeister 2 жыл бұрын
Where’s the link to the special tool?
@randalmontgomery4595
@randalmontgomery4595 2 жыл бұрын
What is that nice tank off of and how many gallons does it hold?
@uplandhunter00
@uplandhunter00 2 ай бұрын
👍😎👍
@georgegoinjr6811
@georgegoinjr6811 3 жыл бұрын
I have a 73 sportster 1000 been setting for 20 years what do I do to bring it back to life
@ronnielorimer8770
@ronnielorimer8770 2 жыл бұрын
We're in a similar situation. Priority 1. Flush out anything needed, kerosene through the oil bag with return line removed. Priority 2. Time it, the retard it just a bit for this first start. Priority 3. Adjust carb to known good settings or make damb sure no ones touched it. Then kick the daylights out of her. Those old dry clutches are weird. My advice is to go ahead and try to bump start BUT DONT FREAK IF CLUTCH SLIPS. Just go back to kicking, enrich or use starter fluid as needed. This is my boys account so Idk, but I will let you know how it goes. I AM FLUSHING WITH KE0ROSENE TONIGHT, then I am going to inspect check valve as it was a suggested issue before crash and blow out oil lines. To head as they are easy to remove. Then I will flush it a0gain with kerosene, then open the drain ports and oil bag and maybe blow some air around and let it sit for a day. Tomorrow I will keep adding oil to maintain 1/2 the bag in between trying to kick start. . Goal is to have it running by 2022 and rideable by March. MAIN FOCUS IS GETTING IT RUNNING, I flush so I know there's no harmful debris first, but f the clutch, f the brakes, f the linkage, f everything not needed to safely start and idle your bike. THIS INCREASES YOUR DIAGNOSIS POWER AND SHT WORKS DIFFERENTLY AT ~1000rpm
@westoniii
@westoniii 2 жыл бұрын
Mmo in the cylinders, see if she'll spin over. Clean carb, new gas and kick it.
@ronnielorimer8770
@ronnielorimer8770 2 жыл бұрын
We got her started a few times, leaking like a siv under tappet housing. Once that's fixed she'll be road worthy in no time.
@ronnielorimer8770
@ronnielorimer8770 2 жыл бұрын
@@westoniii mmo is marvels mystery oil or something right? Some new fangled stuff? Couldn't speak to on it myself, My iron-head gets 4 fluids Oxygen Leaded gas (or synthetic alternatives when needed) Kendall Sae-50 And grease. Some kerosene for flushes once in a blue moon and that's it. Everything else for me comes down to tuning, fitment, gaskets, elbow grease, a shop manual, and critical thought. I don't trust mechanics so it goes slow and steady, but I know exactly whats been done and why. EDIT Also, I've come to the conclusion not to use starting fluid on Harleys (as wasted spark occurs during intake on the front) I don't know for sure, but it seems to me it would could light up the carb. (Did that long ago by timing the wrong cylinder, easy to put out but no fun)
@Grateful_pez
@Grateful_pez 2 жыл бұрын
GDF NFA
@loganbooth138
@loganbooth138 2 жыл бұрын
My man! I have a 74 sporty and I need a oil cooler! Where did you get that one?
@resin8n
@resin8n 2 жыл бұрын
Another great video. It must by my OCD, but I could'nt help but notice the buckled front rim :(
@ronaldcastillias6249
@ronaldcastillias6249 2 жыл бұрын
Hey bro my drain plug is on the left side. Can't seem to find the oil filter help
@ronaldcastillias6249
@ronaldcastillias6249 2 жыл бұрын
Sorry I have a a 79 lx sportster
@colinbrock2291
@colinbrock2291 3 жыл бұрын
Part number for filter?
@JayWCase
@JayWCase 3 жыл бұрын
The original HD number is 63840-53. Here are several different numbers for aftermarket single-unit type replacement filters: HiFlo: HF178 Perf-Form: 40-0380 Twin Power: JO-L103
@donbouquet403
@donbouquet403 Жыл бұрын
1954?
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