How I Design And Cut My Gears Without A CNC Machine: 045

A very detailed walk through of how I design and cut nice gears without a CNC machine. Many tips and tricks for cutting accurate parts with basic wood working tools. Also how gears works is explained.
The Clock # 2 Series
• Clock # 2
If you want to chip in a few bucks for this content or just see more content from me, please visit my patreon page.
/ jeremyfieldingsr
My website www.jeremyfielding.com
The plans are here.....
www.jeremyfielding.com/v2-cloc...
Patrons should log into to patreon to buy the plans!
FAQ
Will the clock work on 50 hz?
I have added a option for 50 hz.
2. Do I need special printer parts?
No. Everything in the plans can be purchased as a stand alone item. No special parts.
3. Does it keep time?... yes... it will keep time with line frequency from the power company. As long as their generators work properly, you will have the right time throughout the day.
Technical Notes and Corrections...
So far nothing to report.
Music: "Funky Suspense"
www.bensound.com

[@MylesNickNigelNiles]

As a manual and CNC machinist I have been waiting my whole life to hear an engineer say "you want to design something with some built in forgiveness for the fabricator"! First time hearing that in 15 years of working under engineers. Great channel!

[@ralphlongo1975]

Man, I mean this in the best possible way. You're amazing. You meet very few people with as much talent as you have, in as many different ways as you have. All of this stuff is fabrication, but you can not only fabricate in one area, you do it all, with all sorts of materials. You also design all of this stuff, which is an art in itself, and you do an amazing job at it. As if that's not enough on its own, you then have the ability to communicate with, self admittedly, simpletons like myself. In a manner that we can understand and follow along with. Thank you for making videos for us.

[@JeremyFieldingSr]

Wow... Thank you for the kind words.

[@mainarbor8416]

I'm a Horologist. To compensate for backlash reflected in the hands (dial slop). Set the hands to 00:00, start the oscillator, watch till the backlash is taken up and stop the oscillator and write down the time. Reset the dial minus the slop then restart the oscillator. The hands should synchronize when the slop is gone. It can make a big difference in the time regulation process. Sweet clock man!

[@mainarbor8416]

Wood wheel Clocks are acceptable at +/- 2 min per day but can be a lot better if you take care. I wouldn't fuss too much.

[@daleanderson1727]

You have a gift for explaining things clearly without 'shorting' us on information and without blabbering on with unnecessary information. Keep up the good work!

[@wescloxmusic1900]

I wanted to say thank you for getting into making videos. Your attention to detail, your statements of things to look out for, the fact that you don't criticize ignorance and take a concerted effort to ensure you help minimize it, your approach to learning and educating shows quite wonderfully that you never exclude the human condition, as well as your willingness and enthusiasm to share your knowledge, all expose the amount of experience you have and it embraces the spirit of a true artisan. Good work. I am never disappointed in the material you share.

[@panloon7776]

Your emphasis on taking time, being comfortable and taking breaks is as essential as your build instructions. Thanks.

[@AfterSkool]

This is really satisfying to watch 🧐

[@JeremyFieldingSr]

Thank you!

[@colleenforrest7936]

I like how you're using the blue tape. That's brilliant!

[@whyohwhy357]

Thanks! I'm an old Caterpillar technician and just started designing/hand cutting whirlygig gears. You helped me SO much! Thanks!

[@catmando4914]

Good Video, good background music, in the background (where it belongs). Excellent point about stepping back and taking a break when you get close to the end of cutting. There have been plenty of times when I've started to rush at the end, and that is where the errors happen. Also, the hint about being comfortable when doing a mundane task. Get relaxed, and into the zone, and it is all good. Thank you for all the many good tips.

[@crystalclarity6766]

Jeremy, I am oh-so-impressed with your workflow, from beginning to end. Your planning, preparation & execution are exceptional & your end product clearly shows it. Just as importantly, your precise use of language ensures that your discussion is immediately understandable to a vast audience. Well done. You are a true craftsman & a gentleman -- both very rare attributes!

[@Toqueville2023]

Jeremy is great to include a few mistakes and how to correct. That really speaks to most of us who actually make mistakes. Example is taping the backside of the wood preventing tear-outs...Thanks for posting this!

[@chinoodin4735]

Great stuff. Interesting on many levels. Thanks for taking the time to share all the many details and efficiencies to the process of creation. It’s a wonderful listen that instills and jogs the mind for any application.

[@jon_byler]

Great videos, thanks for sharing them! You are a natural teacher, which is a rare skill for people to have. Thanks for these insightful observations that you share. I like to think I’m pretty smart and experienced, and I’m still picking up useful information from your videos, and your concise and easy to follow explanations. Keep up the good work! I hope you and your family are healthy and safe in these crazy times!

[@astrigal18]

I applaud your patience and care. Gives me hope.

[@KeepItReal33]

I know you would love to have a CNC machine, but doing it with tools all of us can obtain is fantastic! Also, the fact that you are sharing/teaching us how to replicate your work is highly commendable! Thank you for your work and sharing! Your awesome!!!

[@JeremyFieldingSr]

+Keep It Real thank you!

[@CaptRon817]

Outstanding!!!! Thank you for sharing this information with us!! May I also say that you sir, are a real craftsman.

[@sherriecaskie3111]

I agree!

[@questionman5]

This was incredible! I'd be down to watch the whole build process -- I couldn't even believe 18 minutes just flew by. :) You do an excellent job of explaining your process, philosophy, technique, tips, everything... it's great! Thank you!

[@Gabriel-mg6om]

Great show of confidence in your own abilities! Definitely an inspiration to others. Thank you sir!

[@nathanlucas6465]

Really well explained :-) planning my first clock build to start in january

[@azmike1956]

Super video but i couldn't help but think back on my boss in 1977 who walked in on me pressing U-joints back together using a vise in front of a customer. His EGO took over by saying "You can't work sitting down" & took the parts out of my hands to "Show me how it's done" by pounding the U-joint back together!! Well, once again he proved his inability to work on much! That's on you Dennis Tank in the SD area! You had so many guys working for you that were so capable! I went on to Rev Specialties that left you in the dust! & onto Race bikes & cars, DOD contracts & commercial jets!

[@rroe5718]

You have produced a great informative and educational video on this process. The design of gear teeth and openings on the gears that have to be drilled first is a a fantastic idea plus a super time saver. Well Done!!!

[@pcrengnr1]

Thx for taking your time in making this video. You know the tape was genius. I use that method to mark finished pieces myself but I didn't apply it to a large pattern. Seeing you use that method for a complex pattern like a gear was the bomb. Also using the tape to cover the surface of your tools again genius. Thx for the idea. Keep up the good work.

[@arthurhudgens8213]

Thank God for intelligent and practical engineers such as yourself..👍👍👍👍👍

[@mauroylospichiruchis544]

how didnt I find this channel before? Dude , youre so spot on with your presentation. thanks for sharing!

[@BrassCovers]

Hey man thanks for your contribution to the engineering world! I love watching your videos and I'm sure a lot more people do and don't comment!

[@JeremyFieldingSr]

+Anthony Higham thank you!

[@masonringbinder684]

Your videos are always interesting. When I am drilling through wood I use a sacrificial piece of wood on top of the drill table, this prevents any breakout. You could even fasten them together with wood screws through the waste areas of your gear.

[@JeremyFieldingSr]

+Mason Ringbinder I usually do that, but when I change bits back and forth the hole gets bigger and I forget to change/move the sacrificial board. The sacrificial piece works best... this is my backup

[@f.k.burnham8491]

My best friend, a retired machinist, built a wooden clock. It took him several tries to get a couple of the gears just perfect, as the clock was not quite as accurate time wise as he wanted. He used oak. When it was done it a real masterpiece. I appreciate even seeing your mistakes, as that helps me not to make them on my projects. Thanks for the videos!

[@JeremyFieldingSr]

+F.K. Burnham I enjoy laughing at myself... it keeps me from crying lol

[@mikegrimes5688]

that was such an inspiring video, thank you. I am building my first wooden clock and I like your method for the gears, so well explained with words and demonstration.

[@terryaultman2339]

Always a pleasure to watch your work! You do amazing things with bare the bare essentials!

[@plumber919]

Great way of explaining concepts... thanks.

[@jgallen013]

Good video, love your ability to teach. Very informative and clearly stated. Keep em coming!

[@daviddsylva9029]

Brilliant design, planning, workmanships

[@mcorrade]

Awesome Jeremy. I really like the tape before the pattern so it comes off easy.

[@JeremyFieldingSr]

+mcorrade so do I ! What a difference it makes at the end

[@mcorrade]

I too fall prey to the "hurry up at the end" of my projects and of course make more mistakes that way. Lately I've been taking my time and its worth the wait and enjoy the process and end results more!!

[@richhillyer3448]

I had to go over and over stuff until it finally sunk in, but no one has ever explained gears to me before. You did a great job. Thanks.

[@armanzd.i.y.511]

I love the way you work and at the same time you have a lot of tips and precautions..youre a great guy, thanks a lot for all the patients and a whole lot more of infos ❤❤❤❤

[@mirage3rd]

Switching from metal to wood working… and have a lot to learn. Thank you for all the explanation

[@jeffryblackmon4846]

Well stated! Good presentation! I can tell you enjoy these projects. Thanks for sharing your work.

[@JeremyFieldingSr]

+Jeffry Blackmon thank you! Knowing others enjoy it adds a lot of value to the project for me.

[@martinisaksson2597]

The difference between you and other woodworkers is that you think about small decisions many times. You are so clever!

[@gaurdians1]

One of the best gear making videos I've seen. Awesome work :]

[@sparkydoodles4440]

Great demo learned a lot! Thanks for taking the time to explain the process 👍

[@mendomateo]

Good tips to learn as well from your vids. Tape on both sides and gluing the template sure does reduce the errors in a fabrication. Thanks.

[@fkukuc]

Great video Mr. Fielding keep up the exemplary work!

[@unclebob8746]

So glad I found your channel. Subscribed, liked. Great explanations of your process and reasoning. Love you style and teaching. Plus the background music is in the background. You also have a great voice to listen to. Eighteen minutes went by really quickly - didn't even notice. Thanks for taking the time and effort to produce this video.

[@alnavas1265]

Thank You for such a clear and well presented explanation. I truly enjoy your videos.

[@iahmad1760]

Love your explanations! Keep up the good work!!

[@vettecurley]

Brillant! Your video is a great help in my deciding whether or not I'm up to building a clock. Thank you!

[@ociemitchell]

Lots of good tips. Can't wait to see the finished clock!

[@JeremyFieldingSr]

+Ocie Mitchell thank you. I can’t wait either!

[@kylesmith2331]

Superstar!! I have watched a few videos on gear making and this one actually made sense. Thank you.

[@JohnHeisz]

Great video!

[@JeremyFieldingSr]

+John Heisz thank you sir!

[@bumstudios8817]

fancy seeing you here!

[@Mr2TIMOTHY4V2]

A gifted engineer who can communicate clearly!

[@joer5627]

Holy Smoke. I’m just a retired food guy who is making sawdust daily. Whoo! This is deep. I’ll listen a few times. Thank you for the explanation. The 3 holes for 3 rounded corners and use of a forstner bit - I never thought of that!!

[@glasbrnr]

You never disappoint, another great video.

[@seanposkea]

gears are spinning levers! Beautifully simple and elegant description!

[@Shandchem]

Amazing skill and patience!

[@joelaut12]

Jeremy , nice work, clear description of engineering principles involved. Great video!

[@JeremyFieldingSr]

+Joel Albinowski thank you!

[@pathardage1880]

GLORIOUS. Thank you for this video. This is wonderful.

[@sparecrow]

Great Vid. always learn something new watching your stuff Jeremy. Gears and Pulleys are Levers. You are really great at thoroughly and accurately describing in layman's terms very complex things.

[@positivelyportugal]

Thank you, many hints and tips that I will use right away!

[@snells-window]

It's just drilling and sawing but it kept my full attention for the whole video....great work!

[@hanapa]

Very nice! Thanks for the video!

[@cw4608]

Thank you so much, I've learned so much watching your video. You've won another subscriber!

[@docfoot316]

Well done there ,enjoyed very much ,thank you for sharing ur talent

[@panh1961]

Lots of good stuff in there. Thanks for posting.

[@TrueMachine2]

Nice work, your explanations are very well spoken!

[@NunyaDamnBidnessBud]

Love the 'square' gears!

[@paul-thys]

Loads of great tips. Thanks man

[@joeyaklic9002]

Fantastic video! Thank you for the excellent explanation of how the gears work, I’ve never heard it explained like that before and it makes it a lot easier to understand for a non-engineer hobbyist like myself. Just subscribed and looking forward to watching more of your videos. I typically purchase my gears online, but sometimes finding the right size is frustrating. It never crossed my mind I could actually fabricate my own with regular wood tools. Thanks again!

[@JeremyFieldingSr]

Thank you and welcome to the neighborhood!

[@ReadyUpGo]

Nicely done. Very helpful.

[@Lasa1027]

Thank you for the video, it was very well delivered and concise.

[@lowtechhandyman]

love the pointers. love the advice about getting the plans on the wood. I think i will use the blue tape too.

[@friendlypiranha774]

Wow, I learned 5 new things I one video. Many thanks.

[@ocediis]

Fascinating video. The comparison of the gears to levers really hit home for me. Subscribed.

[@JeremyFieldingSr]

awesome!

[@tttm99]

Absolutely fantastic content. The title said it all. Well done, and thank you! 👍

[@thomashughes4859]

Minute 3:32 - Square gears! You rock, Sir!

[@mikegarland4500]

I just got my plans in the mail for the "Number Six" today! Can't wait to get all my supplies and tools so I can get started. I haven't been this excited about something in a long time. :-)

[@Bapuji42]

This video is excellent. Lots of good ideas.

[@bryanyoung8977]

The best video I have seen.You do a very good presentation. Bryan

[@harveyboulanger2896]

Great job Jeremy! Thanks again

[@toforgetisagem8797]

Don't know how well I will do but now I know what to do. Thanks for sharing.

[@navaho5430]

Thanks Jeremy "Clickspring comes to mind" cheers from OZ.

[@user-ue6if1zo9j]

This is perfect! I’m getting ready to start making my first set of gears with a scroll saw⚙️ ⚙️

[@supahfly_uk]

Thanks Jeremy this is a great help to making my wooden clock :)

[@raylarkin5004]

Jerrmy, you never fail to amaze and impress! Its one thing to be the ever so creative salvage inventor king but when I see you leap far beyond even great wood working into technical appl8cations WITH WOOD! You just blow my "nail it together" mind! I am certain I have seen no one with as pliable a brain as you and that includes that guy who turns 10,000 piece glue up bowls. Keep it going Jeremy! You are the king of my you tube subs!

[@JeremyFieldingSr]

+Ray Larkin wow. I am honored you feel this way!

[@jon_byler]

Yes, this ability to see things in new ways is highly underrated. I find the more I learn on a topic, the less flexible my brain becomes on it. Watching these videos is reminding me of more useful ways of looking at problems and solving them.

[@keithfoster6000]

Very interesting, your knowledge is much more than would normally be given on these type of video. Impressed sir and I have added your channel to watch your progress. From England best wishes to you in these strange unfortune times

[@megaolygronyoid1479]

Thank you very much jeremy

[@craigmonteforte1478]

I like the conclusion . Explanation on the gears just being different length levers for me the way i think of how gear sizes work i always think about how my first 10b speed bicycle worked as i had to shift gears for different terrains and speeds by maintaining my pedal speed and force for some reason that made sense to me as a child probably because i grew up poor and ha to refurbish trash bikes to ride so i spent hours building and adjusting those systems utill i really understood them well I was also one of the first in my group of freinds to Have access to the tools needed as i got a Sears Craftsman mechanics set for a Christmas present when i was 12 or 13

[@tiachijordan9998]

Great video. Very useful.

[@mheermance]

Those square gears are pretty trippy. I like your idea of using the scroll saw drill holes as part of the profile. It saves a lot of time. Also, keeping the fails in your video is good, as it makes this more approachable.

[@delbertplouff9266]

Jeremy you do a nice job and seem to know a lot I enjoy watching your videos

[@Supermario0727]

I usually don't comment on videos, but I couldn't help myself this time. This was very enjoyable and insightful. Thanks!

[@chasemiller8953]

This is a great video! It's one of the few that covers the rationality behind your actions. Very well spoken and easy to understand too. The only suggestion I have would be time-stamping the subject matter in the video in your description (just in case someone wants to skip the explainer at the beginning easily).

[@MoTown44240]

You are a man with a plan. Dig it!

[@JeremyFieldingSr]

+Terry Morris thank you!

[@teejay622]

Great tutorial Jeremy! Thank you so much!

[@JeremyFieldingSr]

👍🏽

[@k3wfnUTUBE]

Jeremy, You're all right! I like your style. I've thought about making wooden gears for one thing or another for some time. You make it look easy :-) Thanks for the tips!

[@JeremyFieldingSr]

+Tom Maier it is not! But thanks!

[@michaelandmaryzehr6143]

If you use a plywood base and precut the circumference of each circle on your bandsaw you can drive a 4d finish nail through the center of the pattern and each hole you drill will be exactly the same distance from the center and will help with the tear out.

[@ronmeyer5907]

I totally agree. I was surprised Jeremy didn't use the center hole with pin technique until he took the gear to the disk sander to achieve the final finished diameter. Also, while drilling the gear holes with the center hole/pin, set a depth stop on your drillpress so the drillbit point just exits the backside of your gear wood and slightly perforates your backing board. When the pattern side is completed, turn the gear blank over, remount it on the centering pin, and drill through from the backside for perfect holes. If you want to be even more precise when drilling from the back, you can drill into your backing board and then use an additional bit of the same size but turned upside down to locate each sequential hole.

[@marzatomika]

I like the blue tape before spray tacking the pattern on. That is going to be something I'm gonna remember next time. Thank you

[@markdmaker3173]

Very interesting video. Well done, thank you

[@baconsledge]

Jeremy, you are brilliant!

[@therightsound7547]

Very nice and impressive work , looks it took some to aquire your skill very nice

[@jadduajones]

You are a genius my friend ❤️ Thank you for this