How to Build a CNC Plasma Cutter

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Dr. D-Flo

Dr. D-Flo

Күн бұрын

Пікірлер: 716
@speadskater
@speadskater 4 жыл бұрын
Great video, though you said mm/s and not mm/m
@DrDFlo
@DrDFlo 4 жыл бұрын
Oh shoot... You are right. Should be mm/min. for the speed. I have pinned this comment. With videos this long I usually miss something obviously like that.
@jadenvega8092
@jadenvega8092 4 жыл бұрын
Pppp
@jadenvega8092
@jadenvega8092 4 жыл бұрын
Dr. D-Flo p
@jadenvega8092
@jadenvega8092 4 жыл бұрын
Dr. D-Flo has p
@jadenvega8092
@jadenvega8092 4 жыл бұрын
Hey p
@cannon440
@cannon440 4 жыл бұрын
Put your ground rod outside wherever possible & run the lead to the machine. You are the first person to discuss the need for a large air compressor & the duty cycle of the plasma cutter, WELL DONE!
@jacobf2411
@jacobf2411 4 жыл бұрын
The organization of this video is unreal, keep er goin
@PortfireStudios
@PortfireStudios 2 жыл бұрын
Hi David, I just wanted to say thank you for sharing this video. I appreciate your honesty in sharing your mistakes and subsequent learnings. You have saved me from making many of the same mistakes in my own build. Well done and keep them coming!
@SteveSiegelin
@SteveSiegelin 3 жыл бұрын
Okay so I just bought my first plasma cutter. Nice unit but it was broken when I bought it. The gentleman I bought it from could not figure it out. I took my time downloaded all the manuals and tracked all the systems. It only took me two weeks to get this one working. Plasma cutters are usually pretty simple if you happen to buy a used one that's not working. Make sure it at least turned on and air flows before you buy it though. If it does not turn on most likely the main board is bad and it's not worth the used price. I picked up mine for $200 and it's a PCM 750i so this is the one I will be incorporating into my table! I'm glad to see a lot of people building these things. I have access to one all times it's such a massive machine though that I'm not cutting any steel that size I've seen him cut upto 4 inch thick Steel whereas my machine will only do about an inch-and-a-half maxed out! Another word of advice is run about 40% of the duty cycle to keep the longevity of your unit
@jjgoyn5324
@jjgoyn5324 2 жыл бұрын
This is the best tutorial i have seen ever.
@jbodden6977
@jbodden6977 2 жыл бұрын
hang the cables from the ceiling and use swivel support arms and weights to maintain tension... using weights allows for 'floating' movement instead of like fighting a spring when the changes in head position occur.
@dominicgoodwin1147
@dominicgoodwin1147 3 жыл бұрын
This is the absolute gold standard on how tutorials should be made. Informative, thorough, well researched, clear, easy to follow. It shows what went wrong and how it was fixed. It shows different alternatives and the factors to consider when evaluating alternatives. I don't think I have ever seen a better designed and presented tutorial. Well done.
@DrDFlo
@DrDFlo 3 жыл бұрын
Thanks for your kind words!
@MichaelKadie
@MichaelKadie 3 жыл бұрын
Noise mitigation Easy - have a separate cord that just connect outlet ground to the water box. Have your power supply plugged into a filtering power string and the box connected directly to the ground of your outlet (possibly a plug where only the ground is connected). Also separate power supply from frame with an insulator (e.g. mount to wood mounted to frame) Medium - some power supplies have dc- connected to AC ground. This can be tested with a multimeter with everything unplugged measuring resistance between negative terminal and ground terminal of power supply. If there is a connection get a better power supply (I think meanwell have isolation, based on online diagram). Hard - what you really need to do is isolate the ground of the processor from the ground of everything else, which is something that would have to be in your controller. A 5v dc-dc isolator (b0505S-1wr20) is a couple bucks used in CAN bus electronics. But you probably can't do that reasonably.
@gadjetramjet
@gadjetramjet 2 жыл бұрын
I don't know if this is elsewhere, re Compressed air, you do not want "contamination" as in oil or particles coming out of the plasma nozzle, it must be clean air. I use a "oil less" compressor. I added a "air filter", "dryer", and "de oiler" at the output of the compressor. I also use a "as short as possible" & "dedicated" air hose, meaning it is only used for the plasma cutter. And if you can use a 3/8 air line from the compressor to the plasma is better (more volume!) Additionally, I added two "portable" 10 gal. air tanks to the line. This addition is way cheaper (about $100) than it would be buying a new and very "large" compressor. It adds volume which increases the duration of "air time" to my unit, it also helps even out the "pulse" when the compressor kicks in and out, making for a more "even flow" of air. I'm using a Lincoln electric tomahawk 625. The air compressor is a Porter Cable 3 HP, 4 Gallon. This setup works easily for a 4 -6 foot cut in 1/4", and up to 8 foot in thinner material, which covers just about everything I do. If required, you pause in a cut and allow time for the compressor to recharge for longer cuts.
@lds113
@lds113 2 жыл бұрын
Hi, I don't know if you still want to try it because it has been some time you posted this video already and you bought another machine but... I am an electronics engineer and have worked with EMI for some time. What I would try first to solve the HF interference issue is: -Route the plasma cutter negative cable as close as possible to the torch cable. If possible moving the ground connection with the cutting head to minimize the loop. -Adding a choke around the output cables instead of everywhere else can be helpful as well. -Try to shield the spark gap in the HV generator inside the machine. If you or anyone else reading this comment try any of these, let me know if it helped. Nice video !!
@Land-Rover-Discovery-Adventure
@Land-Rover-Discovery-Adventure 2 жыл бұрын
The best tutorial I have ever seen! wow
@creamofbotulismsoup9900
@creamofbotulismsoup9900 3 жыл бұрын
There are plenty of easy to print heat resistant filaments out there. Annealed PLA is pretty awesome but there are polycarbonate and nylon blends that have desirable properties that can be printed on a relatively ordinary printer. Overture easy Nylon and Polylite PC mainly come to mind but there are others. ABS is a very good option for building mounts, brackets or other structural parts, it's fairly heat resistant, it doesn't deform as bad or has a tendency to crack over time like PLA or PETG does. Then there is ASA which is very similar to ABS but is more UV resistant, and assuming it doesn't go above 100C would probably be perfect for a mount.
@markofarrell4040
@markofarrell4040 3 жыл бұрын
With regard to the noise issue, there are two ways to induce noise into a cable: Electrostatically i.e. capacitively and magnetically. The insulating of the table from the work piece reduces the electrostatic portion, but the magnetic part is made up of a loop which is bounded by your cutting current cable and your grounding current cable. The greater the area enclosed by the separation of these two cables the greater the inductance and thereby magnetic coupling to other devices cables. It also makes the electrostatic worse because the ground cable becomes more inductive, allowing the workpiece to radiate electrostatically as well. To reduce the inductance run the ground and the cutter cable as close to one another as possible for as long as possible(their magnetic fields will tend to cancel one another). Only let the ground diverge from the cutter current cable for as short a length as possible to connect to the workpiece. It will massively reduce the inductance and that means that the ground cable and workpiece will act more like a ground. Hope this helps.
@TheAlastrina
@TheAlastrina 3 жыл бұрын
insulate the black box from the frame. and ground the shielding to the black box. Only ground one end of the shielding.
@tcratius1748
@tcratius1748 4 жыл бұрын
Absolutely love it! To help you lead screw last longer you can add a dry lubricant as it does not bind with dust and other particles in the warehouse environment and lubes. I have seen these screw painted with a dry lubricant as well, however, I do not know what the process is. Nevertheless fricken awesome dude, you damn well read my mind. Just got to figure out where I can put it lol.
@DrDFlo
@DrDFlo 4 жыл бұрын
Appreciate the lubrication advice!
@teresashinkansen9402
@teresashinkansen9402 4 жыл бұрын
This dude looks like a mixture of styropyro and Carl Sagan. Very cool projects
@Greolt
@Greolt 4 жыл бұрын
The thermal dynamics is a good machine, however if wanting to stay with a cheaper cutter there are many examples of machines similar to your first , that have pilot arc. I use a ltp5000 which is an inexpensive pilot arc plasma. I run the torch lead in the same cable chain as the stepper cables and it works with no noise issues on my diy cnc plasma. Most of these use a SG-55 or AG-60 torch. There are cheap straight versions of these torches.
@rodrigoenriquez2747
@rodrigoenriquez2747 4 жыл бұрын
Recommendation, insulate the water table from the machine fram, print PLA or PC spacers that separate it from the frame itself and you should be more capable of using AC start on that plasma torch, that way you can also just ground the water table to the Plasma generator rather than reply on a clamp to the work piece. I recommend also adding a drain port to the water table
@DrDFlo
@DrDFlo 4 жыл бұрын
I'm working on the drain port! Adding a welder here shortly to the shop.
@fawkyooo7377
@fawkyooo7377 3 жыл бұрын
Giving your slats a slight bend makes them less likely to wobble with gantry movements. Also makes it less likely to line up a slat with a straight cut causing cut issues.
@sspence65
@sspence65 3 жыл бұрын
opto isolators for the limit switch can help decouple noise.
@steeltree-fabricatingandcu3796
@steeltree-fabricatingandcu3796 2 жыл бұрын
It’s grounds everything needs to be grounded Lots of grounds Should help Drive a ground rod outside Come into the shop with a large braided copper wire obviously being close to the ground as possible
@johnellis1952
@johnellis1952 2 жыл бұрын
Re: the compressor air flow....could you simply add a second compressor (identical to your existing unit) and 'T' the output lines into the cutter? I have a California Air Tools compressor and I love its performance and quietness, so I understand not wanting to change. Good luck.
@LearnerBoy
@LearnerBoy 3 жыл бұрын
Hi Sir, I am fully new for CNC plasma , | have set a CNC plasma after start to work then CNC X ,Y Z are vibrating ,when Plasma switch off then vibrating is off. For vibrating what to do solved this issue , Please suggest me .
@thboomsma
@thboomsma 3 жыл бұрын
mm/min instead of mm/sec i assume .. super video man!
@Draxen
@Draxen 3 жыл бұрын
You deserve so many more subs for these videos mate!
@MrDoctorDave
@MrDoctorDave 3 жыл бұрын
Anti backlash nutlocks was my favorite move in high school wrestling
@makersmancave9725
@makersmancave9725 4 жыл бұрын
Stellar work David!
@mohammed-gomaa
@mohammed-gomaa 4 жыл бұрын
for the noise just use a faraday cage , simply wrap every thing with aluminum foil
@jmac430
@jmac430 4 жыл бұрын
Or better yet, copper foil
@MaRt-pe1xu
@MaRt-pe1xu 2 жыл бұрын
Excelente trabajo , me gustó todos los tips ,parte técnica y explicaciones muy claras ... felicitaciones
@forMakers
@forMakers 3 жыл бұрын
It's a long video, but it's fun to watch. Korean makers formakers
@rafaelklu
@rafaelklu 5 ай бұрын
Can I change Y and X axis for bigger one so I can fit sheet 1x2 metres and everything will be alright?
@DrewTeter
@DrewTeter 3 жыл бұрын
Can you use a Y adapter to have 2 different air compressors work together? Each compressor supplying ~4cfm at the same pressure into the adapter, giving you ~8cfm out the adapter. Or is this not a thing?
@paulsomero
@paulsomero 3 жыл бұрын
Yes. Depending on the type of pump (s) you might need check valves so as to not have the teed pressure overload one pump or the other during startup, but most respectable compressors will have a head relief valve that blows off that head pressure so startups are softer...
@Projectblackkjack
@Projectblackkjack 2 жыл бұрын
Use a gun scope mount to hold the torch
@geedon1
@geedon1 2 жыл бұрын
Awesome work. This has been very informative
@MrDabrudda
@MrDabrudda 4 жыл бұрын
Ground the aluminium frame to the ground wire on any 3 prong outlet. (test the outlet to ensure the wiring is indeed grounded) Put a rubber pad underneath the water pan to isolate the frame and pan. Ground the pan and the plasma cutter. Buy a metal box big enough for the controller. Put the controller inside the metal box and ground the metal box. Any air cooling openings in the metal box should be covered with metal screen or metal mesh to prevent EMI. In otherwords...GROUND EVERTHING!
@DaftFader
@DaftFader 3 жыл бұрын
You should get a lapel mic dude, I had to turn the sound up loads to hear you properly but the background noise makes that unpleasant. With a lapel mic the signal to noise ratio will be much higher giving you a much better sound quality, isolating your voice so you can be heard more clearly. ;)
@bikefarmtaiwan1800
@bikefarmtaiwan1800 2 жыл бұрын
It is a great video and super informative but if the audio was better it would be twice as awesome.
@larryrobinson7492
@larryrobinson7492 3 жыл бұрын
Plasma outside cuts should always be clockwise and inside cuts ccw, keep the cut to the right side relative to direction of cut. Think of it as climb milling. Not sure why you are talking in metric, you seem to be American to me and I'm sure most of the viewers talk in inches. Nice work by the way.
@guypatts494
@guypatts494 3 жыл бұрын
Thanks learned alot from this video
@stephenburgess3828
@stephenburgess3828 3 жыл бұрын
Remove your power supply and stepper controller from the plasma cutting machine and you will eliminate the noise - the power supply and the stepper controller use their chassis as ground reference, and the noise will back feed into the electronics and cause problems (I'm surprised you haven't burned out the 24V power supply)
@zaremiadraigtmoore324
@zaremiadraigtmoore324 3 жыл бұрын
Hallo D-Flo, You have mounted two switches on the floating head. One for the floating function of the floating head The (other), I guess, is for the total Z-Axis. Are these switches wired ORs? Or is the switch on the floating head used as “Probe” Function on your controller? Great video, keep up the good work! Best regards, Diego
@theodorenickel7462
@theodorenickel7462 Жыл бұрын
Hi Dr. D-Flo, Good video. I am about 2 years late and I have not read all the replies to your original video, BUT, had you thought about isolating your water pan from the frame and maybe even coat the inside of the pan with an epoxy or some reasonable facsimile to isolate the water from the pan? Just a thought.
@timothyball6608
@timothyball6608 4 жыл бұрын
It would be cool to add an attachment to do CNC pipe notching/cutting.
@eliworks8549
@eliworks8549 3 жыл бұрын
I wonder if with the first plasma cutter, you ground the cutting tip directly to the ground clamp. Tricks it into thinking that the tip is touching the grounded part and giving a clean path to ground. I hope to test it if my mpcnc works. I'm also going to use a SD card to eliminate the USB cord from the computer.
@carlosabellan338
@carlosabellan338 Жыл бұрын
Thanks for your work
@wesco123
@wesco123 2 жыл бұрын
Absolutely wonderful 👌
@samakable
@samakable 3 жыл бұрын
Your hand torch is ok for the thin flat material but it is not suitable for thicker material. the hand torch will be melt by heat. It is necessary to use the machine torch to solve this problem.
@dennissorensen8765
@dennissorensen8765 3 жыл бұрын
Nice vid, mate! Extremely nice tunes, too. 👍🏼 Can we know which, they are?
@iamnemo8479
@iamnemo8479 3 жыл бұрын
That's wicked awesome 😎👍🤜🤛💥
@AltMarc
@AltMarc 4 жыл бұрын
Insulating the drip pan should be easy, Seems the Blackbox controller isn't build with enough EMI protection, a metal case for it would perhaps help. Automatic height correction, with an inductive sensor will be difficult. Building a core xy with a manual height, where the steppesr are isolated from the frame would be a cheaper way to go.
@DrDFlo
@DrDFlo 4 жыл бұрын
Core XY is definitely an interesting solution...
@fouzaialaa7962
@fouzaialaa7962 4 жыл бұрын
@@DrDFlo just put some wood underneath the drip pan the cutting head is already isolated (coz of the 3D printed holder)
@rengankrishnaiyer6912
@rengankrishnaiyer6912 2 жыл бұрын
How much of material lost while cutting, example for milling machine, if i use 5 mm endmill then the tool path is half the endmill diameter. Just wondering for plasma cutter
@paulnoorbergen3514
@paulnoorbergen3514 4 жыл бұрын
I'm impressed Doc! Looking forward to more videos. Love'n learning about the plasma. I have had this in my mind for quite some time, are there going to be slightly larger tables available as a one click purchase option coming up. Not taller, Lol
@DrDFlo
@DrDFlo 4 жыл бұрын
Glad you are enjoying the channel! Regarding your question about larger tables, it is unlikely that anything larger than 1000 mm x 1000 mm will be available anytime soon as a one-click purchase. I don't speak for OpenBuilds, but this system uses lead screws and a longer table would require either timing belt or rack and pinion (preferred) instead of lead screw.
@williammartino952
@williammartino952 3 жыл бұрын
What about using argon gas as an air supply? or is o2 needed to the plasma?
@rayhernandez6715
@rayhernandez6715 3 жыл бұрын
Awesome video, I would like to purchase a package set up ready to go. What set up would you recommend? My intentions are to cut metal art for retail sale. If you could steer me in the right direction I would greatly appreciated. I wish I had ur talent to put one together but for me the more simple the better . Thanks!
@michaelvadney5803
@michaelvadney5803 3 жыл бұрын
Excellent work, thanks
@michaelzeiset7749
@michaelzeiset7749 3 жыл бұрын
Just came across this video when it comes to gas or air flow and you budget doesn’t allow for a larger compressor you can use nitrogen as a cutting gas just make sure your machine has it as a option you do lose a small amount of cut capacity
@Blou55
@Blou55 Жыл бұрын
Would be great to get the clip stl file to print. Thanks!
@nibumkunjumon157
@nibumkunjumon157 6 ай бұрын
How to connect 40w laser module to openbuild black box. Is it possible.
@rockybalboa4671
@rockybalboa4671 3 жыл бұрын
Hi David nice video was very helpful I ve a small doubt about how do we add piercing delay for each shapes on the same single sheet (job) , please advise . Thanks .
@moritzruger1049
@moritzruger1049 3 жыл бұрын
Nice video, Can you name the music you used?
@noahjones7579
@noahjones7579 3 жыл бұрын
Excellent info
@londonpatrick1601
@londonpatrick1601 3 жыл бұрын
So cool thanks
@PauloRicardoBlank
@PauloRicardoBlank 4 жыл бұрын
Brilliant !
@cannon440
@cannon440 4 жыл бұрын
Why not insulate the pan from the stand? Plastic on top of the crossmembers should do the trick. 3D print a shallow U channel for each of the 3 braces.
@chrissilliker8633
@chrissilliker8633 3 жыл бұрын
Hey great video. If I were to buy the lead 1515 the 60×60 could I use a plasma cutter and router interchangibly ? If thats spelled right lol
@fcknhellmate
@fcknhellmate 3 жыл бұрын
IMO, coating inside of water pan with insulator and then grounding it with machine might have helped you with the issue
@fcknhellmate
@fcknhellmate 3 жыл бұрын
Also using shielding cables and controller might help too.
@Traderhood
@Traderhood 2 жыл бұрын
Watching at 0.75x speed. This guys speaks so fast that my head is spinning. Can’t keep up.
@CountryAireDesign
@CountryAireDesign 4 жыл бұрын
or you could build an air compressor as I did... rebuilt a 1700$$ compressor for 482 bucks... got a video about it... Nice video open builds rocks... Cheers!
@mrmidnight32
@mrmidnight32 2 жыл бұрын
What’s the size of this table? Not bad for $4,000
@jorgecifuentes9060
@jorgecifuentes9060 2 жыл бұрын
Anyone have had any issues with the flying sparks?, can they damage the wheels or aluminum extrusions?
@jessyltr581
@jessyltr581 2 жыл бұрын
Make the torch back plate out of ceramic. Its an insulator
@chenlee3240
@chenlee3240 4 ай бұрын
big steppers.
@RestorationObsession
@RestorationObsession 4 жыл бұрын
A plasma stream..... Amazing times we live in
@williamwooden3131
@williamwooden3131 4 жыл бұрын
I have one question; what type of plasma cutter do you use- one with pilot arc starting, or high frequency starting?
@DrDFlo
@DrDFlo 4 жыл бұрын
William, this is a great question. First off pilot arc is not a type of arc ignition. A plasma cutter with a high frequency start can have a pilot arc. For CNC applications you need a plasma cutter with a blow back start (blow back start + pilot arc is ideal).
@michaelsemenchuk3056
@michaelsemenchuk3056 3 жыл бұрын
All together, what was the cost of the Clough 42 upgrade?
@lazyj4732
@lazyj4732 2 жыл бұрын
I know I'm late to the party but you will find it hard to get any decent electrician to to recommend the electrical connectors you use. Many blame them for starting fires.
@DrDFlo
@DrDFlo 4 жыл бұрын
I hope you guys enjoy my CNC plasma cutter build. It’s a long video, but there is a montage of some of my completed projects at the very end that you won’t want to miss!
@klasandersson7522
@klasandersson7522 4 жыл бұрын
Great vid! But i nearly swallowed my tongue when you said they wanted 1000 dollar for a custom tray. I work in a metallshop in Sweden, we do steel, iron, stainless and alu parts in plate, small series or oneoff´s. A pan that size in stainless would cost us at the tops 200 dollar to manufacture. Add for profit and such, but at the end it would not be more than 300-350 USD for the customer. Thank you for a fun video, and enjoy your new toy!
@DrDFlo
@DrDFlo 4 жыл бұрын
Klas, Yah I live in a bit city that is rapidly expanding. Half of the fabrication places I contacted wouldn't even consider doing a one-off part... I wish I lived near your company
@klasandersson7522
@klasandersson7522 4 жыл бұрын
@@DrDFlo Even here there are not many oneoff workshops left, but we have a steady customerflow of regulars and newbies wanting everything from decorative metallcoverings to staircases and machineparts... Hope you find a metallshop in your area that likes to do a bit of trade with others than big firms, and doing it for a reasonable amount of money and not that 1000$ bullshit! That´s just greed!
@paco3447
@paco3447 4 жыл бұрын
Is it possible to add a straight torch? It would probably be more suitable for improving the position and curvature of the cord. Awesome build.
@mattlewandowski73
@mattlewandowski73 4 жыл бұрын
while school systems are different, consider speaking with your local tech school welding instructor. that is an easy welding project, and if you supply the materials, most schools will do the work at a very reasonable rate. (last time I had some welding done (sealing the leak in the fuel tank of my motorcycle) about 6 years back, it cost something like $10 per semester to have "access" to the programs, and $5 per project to get the welding done. (I am planning to put them to work again in the not too distant future building several parts for my truck such as a custom cargo rack (mostly because I do not have a tubing bender, or a place to set up a welder)) the students generally enjoy getting to work on real world projects instead of just welding scrap metal. Keep in mind some projects might involve more than one "work order" meaning they can tack on additional fees for services... this can add up fast when you need something like the machine shop making 5-10 parts for your single project. --------------------------------------------------------------------------------------------------------------------------------------------------- it is true that most fabrication shops do not want to mess with one off parts...it is a lower profit margin. after all... that might take someone on a metal brake all of 10 minutes to make the 4 bends in a cut piece of material. someone is going to spend maybe 5 minutes per corner setting up and cutting the corner notches, then someone is going to spend another 5-10 minutes with a tig welder sealing up the corners. on the other hand if they are doing batch work, they might be producing 10 parts an hour for someone ----------------------------------------------------------------------------------------------------------------- on the other hand, the you's and me's, we would just cut 4 strips and weld them to the base, maybe even weld in a train bung if we make the pan out of mild steel, we maybe have $80 US invested in the materials, and we spend an hour or two laying out the pieces cutting them, welding them, testing for leaks, fixing the pinholes we missed :)
@michaelkincaid9582
@michaelkincaid9582 4 жыл бұрын
you could have a ground loop issue. Make sure each piece only has a single path to ground. Unplug all the power cords and make sure there is no continuity between grounds on different plugs. Otherwise, current can run through one cord, through the wall, and back up another cord. An often forgotten path is through the USB cable and through the computer, so buy a USB isolator. Another possible unwanted ground path is on that torch trigger, so check that circuit. Elsewhere, use plastic or ceramic mounting hardware, or relays and optocouplers
@krstemukovski4953
@krstemukovski4953 4 жыл бұрын
I had the same problem with the noise resetting my controller. I tried everything you mentioned, at the end i made a box for all the electronics separate from the machine on the left side, and the plasma cutter on the right side. No such problems since. I use a cheap plasma cutter. I Hope this helps someone to not go through a month of troubleshooting and fried electronics :)
@AndreasGosch
@AndreasGosch 4 жыл бұрын
You should still construct a water tub as a spark arrester below the bed. It should be slightly slanted so that the metal residue collects in a corner and can be easily cleaned.
@williamdeacon3981
@williamdeacon3981 3 жыл бұрын
Very good tutorial, it covers a lot of important points and is very informative. The only thing I'd say is that although the leadscrews are protected by the C-beams, metal dust and debris will still come in contact with those screws. I know this because I operate a plasma CNC for work every day. So I suggest that accordian style dust covers be installed to protect the leadscrews. But otherwise excellent tutorial. PS: Rack and pinion is also typically used because it offers a much higher rate of speed, which is ideal for plasma CNC machines that have a more powerful power supply.
@TauCu
@TauCu 3 жыл бұрын
the cheap pilot arc machines are horrible. some are even non-isolated (and thus can happily kill you if you become part of the circuit) Just get a good Jassic/Unimig or Cigweld cutter. specifically look for devices with Blow-back start and not HF start.
@othoapproto9603
@othoapproto9603 4 жыл бұрын
Faraday Cage (Put the controller in a steal grounded box) and insulate the box from the frame. Then a LISN for your power.
@OlivierLopezCh
@OlivierLopezCh 4 жыл бұрын
I was going to sugest something similar, like maybe wraping the controller box in aluminium foil and see if it makes any difference
@larrytellinghusen1733
@larrytellinghusen1733 4 жыл бұрын
Ferrite cores ferrite cores and lastly about 6 turns around ferrite cores the high frequency is traveling along your cables do to skin affect as in all wires including coax
@garysumner4176
@garysumner4176 4 жыл бұрын
HI all, Really nice build. I had problems with the noise also. When I went and used a laptop instead of a desktop, no noise problems and I have been up and running for about 6 months now. Hope this helps anyone that is stuck. Stay safe out there.
@codecisrl7849
@codecisrl7849 4 жыл бұрын
I think this may be related to the fact that the desktop is sharing the same electric network as the plasma cutter and the noise is coming from there, maybe adding a UPS to the desktop might help filter the noise
@SAMURAIX9909
@SAMURAIX9909 4 жыл бұрын
What's the budget for everything Sir?
@RobertLBarnard
@RobertLBarnard 3 жыл бұрын
Regarding a 3D printed torch holder: Consider printing a mold for the part, or casting a urethane mold from the original PLA part (well, an unmelted version of the part). Cast a new part in hard silicon. The silicon part (being a thermal set rather than thermal plastic) will be much more robust mechanically and thermally.
@Skyfirelaser
@Skyfirelaser 2 ай бұрын
Hi Dr.D-Flo, xiaodong from Sky Fire Laser, I was wondering how you think about the proposal for our potential collaboration, Looking forward to hearing from you 😊
@alexhooper27
@alexhooper27 4 жыл бұрын
Instructions unclear, I've been plasma cutting every single piece of metal I see and I can't stop.
@chrisfuentes5387
@chrisfuentes5387 3 жыл бұрын
I can relate
@SjwNz08
@SjwNz08 3 жыл бұрын
I have been thinking of buying a cnc plamsa cutter to use with my hypertherm 45XP. I dont have many options to choose from living in New Zealand. I could buy a really to go unit called the SWIFTY 600 (made in UK) 600mm by 600mm cutting area but costs NZ$13000 and it comes with a HyperTherm and they didn't want to sell the unit with out the cutter. then saw another UK unit called XtremePlasma and thats around NZ$9000. Came across the crossfire cnc plasma cutters and i was ok with the pricing but they wouldn't send to NZ. So after watching your video a couple of times over the last week and I asked OpenBuilds a couple of questions I am going to get the Lead 1010 router and make it into the cutter. Or if they release the plasma cutter model soon i may wait for that. Thanks to your video its made the decision easier. Now i will watch your Mill CNC video as that maybe my next project with my Taiwanese Bridgeport copied mill.
@miladinseratlic4565
@miladinseratlic4565 4 жыл бұрын
0:02 i can see that lead screw jumping up/down bcs it's too thin for that length :)
@KuzhinaSefës
@KuzhinaSefës 2 жыл бұрын
2000mm/seconds boi some fiber lasers with servos struggle with that speed correction maybe you mean mm/minute not seconds !!
@rahulkumarvishwakarma6036
@rahulkumarvishwakarma6036 2 жыл бұрын
Homemade cnc plasma machine full dimensions and full details introduction my mail comments
@Moronicsmurf
@Moronicsmurf 4 жыл бұрын
You will want a slight curve in your water pan slats.. less chance of stuff wobbling around and falling inbetween
@CPUDOCTHE1
@CPUDOCTHE1 4 жыл бұрын
Great video. We built a 4'x9' CNC Plasma cutter about 4 years ago. We thought about building our own controller or going with one of the cheap ones. We went with a commercial quality controller and did not have any problems with EMI. The torch cable is in the cable tray/chain. We milled the torch holder out of aluminum and use a couple of magnets to hold the torch holder to the z-axis. The HyperTherm 45 will cut up to 5/8" decent but when we cut thicker stuff, we can mount an oxy-acetylene torch on it. The HyperTherm has voltage sensing so the torch height is adjusted automatically while cutting after the initial pierce. After the initial build, we made the gantry higher and mounted a chuck on the table so we can cut up to 6" diameter pipe. I guess we are going to build a CNC router now.
@unwindingmeditation4577
@unwindingmeditation4577 Ай бұрын
Hey that sounds great, do you ave a detailed video of you CNC build
@TychoBrahe21
@TychoBrahe21 3 жыл бұрын
Sorry, but that logo at the end doesn't say "D-Flo" it says "D-Ho". Change my mind.
@bobweiram6321
@bobweiram6321 3 жыл бұрын
D-Ho is his Chinese sponsor.
@geofferyshanen7758
@geofferyshanen7758 2 жыл бұрын
David, I have a question for you. Since the water pan, slats and job material sit directly on the frame extrusions and the ground clamp is connected to the work material, do you think that insulating the water pan from the frame would help with EMI? I recently purchased Bestarc 50 plasma cutter, it has a pilot arc start and the euro style torch connections but is not LF. I can only afford one plasma cutter and decided to go the cnc route after I purchased the Bestarc. Thanks so much for your content..
@ScottDube1
@ScottDube1 4 жыл бұрын
Is Openbuilds coming out with a Plasma kit? Have you thought about making it a quick change from router to plasma cutter? Great video!
@DrDFlo
@DrDFlo 4 жыл бұрын
Yes they are! Over the past month they have released a handful of new products, so they have been very busy, but I am told the Lead Plasma kit is coming out soon. You don't have wait for the kit though. All the parts for this build (minus the water table) are available on their website. You can follow the BOM available on my website: www.drdflo.com/pages/Projects/CNC-Plasma-Cutter.html
@ScottDube1
@ScottDube1 4 жыл бұрын
@@DrDFlo thanks for that! Any thoughts on changing back and forth between plasma cutting and routing?
@DrDFlo
@DrDFlo 4 жыл бұрын
@@ScottDube1 Totally possible. Albeit a little bit of a hassle because you will have to drain the water table and move that out of the way, but if you are on a budget (or short on space) then you can live with this. Cheers!
@ScottDube1
@ScottDube1 4 жыл бұрын
@@DrDFlo Short on space, budget and not sure how much I will use either one but love the idea of having one! Great job on the build thx!
@slashsplat
@slashsplat Жыл бұрын
I was shocked when I visited your excellent website. KILLER descriptions and material. Thanks for the time you spend documenting everything so well.
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