How To Build an Oval Cutting Jig (Elliptical Router Jig) Woodworking

In this video, I show how I build a shop-made oval cutting jig for your router. This is for use in an upcoming project where I needed to cut an elliptical top for a table.
DOWNLOAD PLANS
www.digitaldes...
Affiliate links to some of the specialty products I used in this build
° 1/4" 20 bolt amzn.to/2PjOxc9
° Star Knob amzn.to/2EgCqvo
° 1/4" Washer amzn.to/2SypILO
° CA GLue amzn.to/2UgxNX4
° CA Glue activatior amzn.to/2KVWdki
FOLLOW
Instagram - goo.gl/GIY2Af
MY CUSTOM FURNITURE WEBSITE
www.benhamdesig...
See more examples of the furniture I make, or commission a custom piece.
MY BLOG
www.briansbenha...
Find out more about what goes on in and out of my shop.
Thank you for supporting the handmade movement and your local artists and craftspeople.

[@Benham_Design]

Plans available for this jig. www.digitaldesignconcepts.art/product/fully-adjustable-circle-cutting-jig-download-plans

[@joequillun7790]

That is one rugged looking oval jig. Better being over built, than under built. Nice job Brian, and thanks for sharing.

[@roomwithaview4195]

I've enjoyed your videos more than any other I've ever seen

[@willybaetens4648]

Thank you for sharing this, you made me thinking how I should build a jig. Perhaps an idea will come, but not jet. The jig looks fantastic too. Willy from Belgium.

[@TaylorMadejdm1975]

Awesome custom 6x9 speaker enclosure, here we come!👍

[@Benham_Design]

I just built one of those not too long ago, but my speaker was an odd 6x10 kzbin.info/www/bejne/l5TToombf6-WbLM

[@TaylorMadejdm1975]

@@Benham_Design actually I'm old-school, I'm trying to mimic the Polk C4 enclosure from the 90's that has four 6x9's mounted isobaric/bandpass enclosure!

[@Benham_Design]

Nice, you might have to scale this jig down to the bear minimum size to get it to cut a 6x9 but the principal would be the same on a palm sized router.

[@catspaw3815]

Ha! Now I can make that coffee table in time for Christmas! Great quality vid, and no wasted words. Thanks

[@MrBonners]

Post-it Notes and playing cards make good shims to add a touch of consistent clearance when setting/cutting track parts and many other cutting process of meshing parts. Got them scattered all over the shop. By the way. These are eclipses, ovals are an egg shape.

[@MrBonners]

@@Benham_Design you will fine most woodworkers use 'ellipse'. and is the type of oval that this jig creates so 'ellipse jig' . Use that as a search term and you will get more hits.

[@dmitryzebzeev2010]

Perfect ! Well done, man !

[@rezvanmobini9077]

It was just a Wow ! THANKS A MILLION .

[@cobberpete1]

Great Quality Build Brian. Should I need to make an Oval, I know where to come :D

[@MultiTom1956]

Brilliant piece of engineering 👌😊

[@tomlagatol4448]

Cool jig! I’ve seen them before offered commercially, but never made from scratch. Good vid.

[@jimjakosh2506]

Thanks for all the information and the build process!!

[@carolinadesign199]

Thank for the detailed instructions

[@павелкиприянов-г8ь]

спасибо Брайан за видео! увиденное меня порадовало. сделаю и себе такую. like!

[@isobar5857]

Thanks for sharing your wonderful skills. May you reap the rewards of your efforts and I wish you all the success you deserve in the future.

[@khaireddineayedi5206]

ذذ

[@mdarmawan1009]

Here..explain every detailed..Great work👍

[@ginoasci2876]

Awesome. 11 losers gave you a thumbs down because they didn't think of it. That works great. Nice job.

[@IEnjoyCreatingVideos]

Good video Brian! Thank you for sharing it with us.👍😎JP

[@moshokeensk5145]

very nice job sir

[@GuysShop]

Very nice shop made solution Brian. How big an ellipse can it cut?

[@sudhirsingh-sx8lo]

never knew this. thanks alot.one question? can we use same size jig for different size tables or do you need different size jigs

[@jairsouza7108]

Muito bom, parabéns ! 🇧🇷

[@jimlafferty]

Genius!

[@gvolpe100]

Fantastico il goniometro! Complimenti

[@sadir10]

Nice idea. Thanks

[@taharbend3784]

Hi, thank you for this video ,really it is useful

[@JanineMKartist]

do you have any tips for how to do it with only having a standard miter saw (non sliding) and no table saw?

[@Benham_Design]

I don't and I have zero interest in contemplating how to do woodworking with less tools. I made stuff, sold it, used that money to buy tools so I could make stuff more efficiently, so I could sell More stuff to buy more tools.

[@jean-noelbaud-lavigne1477]

Merci pour ce brillant partage ! Très beau travail ! ;-)

[@user-nf9zt7vz3d]

Verry good 10/10

[@woodmasterguy]

Nice work...

[@marnyk1]

Good job but tell us what is the ratio of length to width maked table. And how to change this ratio. Thx, Regards.

[@wallyworking1140]

Bellissima idea molto pratica👍🏻

[@user-mu4oh9ki7s]

Спасибо. Все понятно

[@karimnasr7568]

Hi what is the relation between the distance of the holes and the length and width of the oval? I am building a 180x90 cm table and i am trying to figure it out?

[@Benham_Design]

The math is pretty simple. Find the center of your work piece. put the jig on the center Measure to 90cm put you pivot block in the center of the jig on the perpendicular axes. Then swing the arm 90 degrees measure from the center to 45 cm Then put your pivot block in the hole that is in the center of the jig going perpendicular.

[@arulanil9939]

Good

[@user-tm5os1cr3v]

всё очень хорошо придумали ,только жаль, что не показали как это устройство прикрепили к столу.

[@sergiogomes9594]

Hello . Could you give me the model of this device to make an ellipse ??

[@Benham_Design]

You can download a PDF set of plans with all the measurements on it here. www.briansbenham.com/thelittlestore/product/oval-cutting-jig-for-router-downloadable-pdf-plan/

[@sergiogomes9594]

tHANK YOU

[@basedcase]

I need a jig for a 11 foot by 9 ellipse. I'm guessing I would need a huge base.

[@Benham_Design]

Yeah, I think you would need to make a much bigger jig, but the same principal would apply.

[@deanmiller1574]

What router bit did you use?

[@user-qv2rr2ij7s]

хоть по онглийски но всё понятно .класс.

[@toconotorno]

Excelente!!!👏🏻👏🏻👏🏻🇧🇷🇧🇷

[@jeffoldham668]

how long is the runners

[@Benham_Design]

All the measurements are in the plans

[@sherriturner4226]

What is the maximum major diameter? Also what is the maximum distance between the major and minor diameter's with this particular jig?

[@sherriturner4226]

@@Benham_Design Thank you!

[@ВасилийФукс]

Хороший гриндер.👍🇹🇲™️

[@user-td8bf2oh6p]

А каковы размеры деталей, напишите если можно. Заранее спасибо. Сделано отлично.

[@v-rexx356]

Is there any known patent on this design?

[@gary24752]

Everyone has videos on how to build it but nothing as to how to set it for the correct x and y.

[@Benham_Design]

That's because there is not much to talk about. If you want a 24x36 oval. Measure from the center on the x out 12" and on the y out 18". Which is half your 24x36. Position the center of the jig on the center point. Line up your router in the 12, and drop your pin into the hole that rides the y, the. Swing it around and line up your router to the 18 mark and drop your pin in the block that rides in the x slot and you are ready to go.

[@jeffoldham668]

i wish you could get the plans,,,the link you provided is bad

[@Benham_Design]

Thank you for bringing the broken link to my attention. Here is an updated link www.digitaldesignconcepts.art/product/fully-adjustable-circle-cutting-jig-download-plans

[@FreedomCreativeSolutions]

How do I know what size jig I need for the particular size table I will make. I am considering a 72x36 or possibly a 78x40 oval. Any tips for sizing the jig?

[@basedcase]

I think the difference between the major and minor axis is limited by the size of the base. Max difference is roughly half the size of the base.

[@Benham_Design]

I'm not sure you would have to go double but close to it. You could still add a lot of length to the swing arm before have to add to the base

[@basedcase]

@@Benham_Design since I need a very large ellipse, up to 11'10'' foot major & 9'10'' minor, I think I will just use a router to make the channels. I'm guessing the base would need to be a little over 1' by 1'.

[@Benham_Design]

Yeah, unless you are good at geometry to work out an equation, a bit of trial and error is in your future. Let me know how it works out.

[@basedcase]

@@Benham_Design the equation is easy. X²/a² + y²/b² = 1. A is half an axis and b is half of the other axis.

[@marconiwood5073]

Интересно

[@sergiogomes9594]

What are the measures ??

[@Benham_Design]

You can download a PDF set of plans with all the measurements on it here. www.briansbenham.com/thelittlestore/product/oval-cutting-jig-for-router-downloadable-pdf-plan/

[@bobdickweed]

col project/jig man...;-p

[@stevekeefe7064]

I downloaded the oval cutting jig plans. I have a Bosch MR23EVS. The D - Bracket page 4 does not line up ,vertically. The bottom of the bracket sits about 3/16th inch above the bolt holes on the router. Has anyone encountered this and identified a fix. Thanks Steve

[@johnjensen8560]

With my oval jig and also with trammels for cutting circles I drill a 3/4 hole in the end of the swing arm base and then I can use any plunge router with a 3/4” guide bushing installed along with a straight bit. John Jensen from British Columbia

[@ya-ni7766]

Like

[@pulpo439]

No Mames, Wey.

[@user-wn4sg3jv7x]

👍👍👍👌👏

[@firijshek2523]

Shorom ariya spoke

[@CurtisDensmore1]

You should outline how it works before diving into the details.

[@piotrdabkowski7737]

👍👏📹

[@Sutinle052010]

👍👍😠😠😠👍👍👍