How to build Iron Man MK5 helmet

Iron Man Mark 5 Helmet
Fully articulated, Wearable, Chargable.
This is the build guide for Box and Loop version of the MK5 helmet.
This guides assumes you have 3D printed all the parts.
In addition, you must have uploaded the code to Arduino Nano and wired all the electronics.
What's included in the downloads below:
28 STL files
3 Guides (build, wiring, printing)
1 Code file
1 Parts list
Download STL files, code, instructions:
www.thingiverse.com/thing:513...
OR
thangs.com/m/35449
OR
cults3d.com/en/3d-model/gadge...
Enjoy this build!
If you really enjoyed, consider buying me a coffee:
www.buymeacoffee.com/BoxAndLoop
Links for parts:
Arduino Nano (Every or not)
amzn.to/3E3Sk7i
PCA9685
amzn.to/3jsHYG8
3x4 Right Angle Male Header
amzn.to/3Ba7CFE
Wing Servo (corona ds-239mg)
hobbyking.com/en_us/corona-ds...
sg90 Servo
amzn.to/3vFvX55
Capacitor (2200 uF)
amzn.to/2Zr0Q11
led eyes (flexible)
amzn.to/3Gcnr2r
power bank
www.adafruit.com/product/4288
limit switch
amzn.to/3Ca0337
power switch
amzn.to/3m3YXjJ
usb cable LEFT and RIGHT angle (for in-helmet power)
amzn.to/3GeTRJK
m2 bolt set
amzn.to/3C7NgOK
m3 bolt set (countersunk)
amzn.to/3nhn8L7
M3x6mmx0.5mm Flat Washers
amzn.to/3CazOcM
Optional:
jst connector kit
amzn.to/3EarWsG
3D printer:
amzn.to/303GYSe

[@supermomandj]

For anyone having issues with servos not triggering. Try uncommenting the commented out lines (deleted the /*) in the arduino code. That fixed it for me. Idk why he uploaded with those servos not marked to trigger

[@BoxandLoop]

That was my mistake. Uploaded the correct file today

[@supermomandj]

@@BoxandLoop awesome thanks!

[@supermomandj]

@@BoxandLoop You still have those big sections commented out. Aren't those necessary?

[@user-iq2os5mx2f]

@@supermomandj 😃😃😅😣😕😅😅😃😂😯😇😇😇😇😇😇😇😇😇😇😇😇😇😆😆😆😆😆😆😑😐😁😂😑😆😑😆😇😠😣😣 😣😣😣😣😇😇😇😇😇😇😇😇😇😇😇😇😬😬😇😇😇😇😇😇😇😇😇😇😇😇😬😇😇😇😇😇😇😇😆😇😇😆😬😊😊😇😆😆😇

[@user-yq5xr3qt3n]

@@BoxandLoopplay with your own emotions to get a sense that your own emotions can change in a given moment or situation or moment of the moment or in the present

[@WilliamAftonsTrap]

This is amazing! How is this not viral?!!!!

[@KinghtErdan]

I don't know bro

[@livingturd3899]

Cant say it enough. THANK YOU! This is how you make a DIY video. Hats off to you bro. Enjoy that coffee.

[@BoxandLoop]

Thank you

[@user-yq5xr3qt3n]

@@BoxandLoop100

[@huureencasino]

just incredible what people can make. Very nice job

[@JohnBrown-cn8xg]

That's the coolest Ironmanhelmet I've seen so far. Fantastic job!

[@oscar8389]

So much work went into this, you did an amazing job, better than I could ever do, it’s just incredible

[@rykas78]

This is the reason for buying my 3D printer. this is the project I really want to do. Very congratulations for your work.. it's fantastic. Congrats from portugal!

[@BoxandLoop]

Thank you kindly

[@Emoney19]

Dang bro, you got mad skills to make this I’m impressed

[@BoxandLoop]

Thank you

[@a.r.278]

I can’t handle how cool it is

[@TagCashDev]

It's amazing what you've created!

[@TheVirtualTim]

That is amazing work. LOVE the intricate detail with all the articulated parts. How does this have over 6000 views and ONLY 143 likes? And who is the idiot that pushed the dislike button?

[@BoxandLoop]

I'd like to think they just had very bad aim and meant to press like

[@gergotamas9576]

🤑🤑🤑🤑🤑🤑🤑🤑😝😝😝😝😝😝😇😇😇😇😇

[@jackofspades3845]

Don’t worry about it, this vid got its recognition eventually, still not enough but…

[@Thatguy-uc3dy]

that is very impressive, I salute you for your ingenuity sir, you're truly remarkable.

[@BoxandLoop]

Thank you

[@Romo2055]

this is wayyy cooler than the other mk5 helmet was being sold over the internet, and thanks so much for making this an open project

[@BoxandLoop]

Sure thing. Enjoy

[@evanprieto4822]

U are loved by God And he cares about u so much and wants u to turn to him today so that he can make miracles and Blessings happen? God loves u and the world so much that He sent his only son Jesus Christ to Die on the cross so that we could Have a relationship with him and not have to sacrifice anything and we can inherit Heaven and be forgiven for our sins and repent those sins? God has a plan for u and wants it to happen turn to him and he’ll change ur life in a better way than u could ever imagine He’s helped me with many things and will do the same to u Just turn to Him and he will give u rest and will protect u Because he wants to save u and give you his kingdom of Heaven because He loves and cares about u and died for u so that u wouldn’t have to go to Hell. God bless you and have a good Day❤️✝️🙏Accept Jesus as your lord and savior and be saved repent ur sins But it’s ur choice to make but Jesus is coming soon but it’s all ur choice to make God bless

[@user-os9gv3wj5w]

Жжжж Ззолллддььььлдлд

[@shyamaliroy23]

A

[@arnymon9340]

Its cool, but not better than one from Autoking..

[@user-qq6he9nl1q]

You are the next Iron Man hero.

[@likesapporo302]

Great.. with all the 3D printing, the wiring and all the measurement.. hands down..

[@easy_3d]

That is some amazing printing and technology combined❤️

[@PurpleHelmet]

Wow. I'm still working on your MK3, I guess this is my next big project! Can't express enough my appreciation for you sharing this openly!

[@BoxandLoop]

Enjoy! That's why I make these

[@PurpleHelmet]

@@BoxandLoop how long did it take you all in? I mean there's the 3D modelling alone - but then working out the circuitry, the code - and also the instructional side, making video etc Huge amount of work!

[@BoxandLoop]

@@PurpleHelmet 2-3 months in my free time. I enjoy this kind development, so it didn't feel like a lot.

[@user-yq5xr3qt3n]

@@BoxandLoopp 😅😮will have 😢😅😮😮🎉🎉🎉😊

[@akashdeepthapa1265]

Finallllyyy... was waiting for it... from like eternity. Thank you sir

[@BoxandLoop]

Enjoy

[@biggboijonns4727]

SOMEBODY GET THIS MAN AN AWARD

[@osvaldovegacasanova3559]

Awesome work ! Really inspiring . Congratulations !

[@BoxandLoop]

Thank you

[@tapati8467]

this gota be the coolest helmet ever and u gave the files for free tysm ur a real one

[@danielgonzalezruiz8562]

I have just seen the hole video and I think you are the best artist I've ever seen

[@DALILOMODIY]

amazing! thanks for the files

[@THEBACKYARDELECTRICKS]

Thanks for this model my friend. I'm definitely going to build this. 🤗

[@BoxandLoop]

Looking forward to seeing it

[@AllenRJoseph]

I was waiting for this for a looooong time. thankyou soo much and good luck with everything you do!

[@BoxandLoop]

Thank you

[@andypodmore6721]

This is truly awesome work. I've always wanted to print an Iron man helmet since I got my 1st printer. Your very detailed instructions for printing, assembly and wiring are the most detailed I've seen. Thank you for sharing your work with the community.

[@BoxandLoop]

Enjoy and I'm looking forward to seeing your build

[@felishinahmaina7724]

.

[@barancatibor2231]

Iììiììiiììiiì

[@BYUHighFlyer]

Where did you find the detailed instructions for printing and wiring? Thank you in advance!

[@user-yq5xr3qt3n]

@@BoxandLoopplay with your friends in a group of strangers who have been in contact

[@KinghtErdan]

Your project is very interesting!👏

[@stevrgrs]

This looks AMAZING! I haven't seen any that have the additional parts popping out to the sides. That's an AWESOME touch ! Well done :D

[@Stigzy90]

Wow… Truly amazing job! Have a great day!

[@lakemast]

Really awesome! Thank you very much!

[@Burndo]

Bruh I came back to this video after a week and there’s only 763k views🤦‍♂️ This happens to me too sometimes and I don’t know why, cuz like there are videos out there that deserves to be seen by millions of people.

[@AlejandroFernandezC]

Yo vengo por electronica, nose que te hace pensar que este video no valga la pena que tenga 763k espectadores

[@spacerock3130]

@@AlejandroFernandezC he said there is only that many

[@claytonwoodrow]

how about 3 million?

[@yatharthbasagare3631]

Make it 3.7 million

[@AlexPettit7]

I literally just finished your other one and now I am going to have to do this one lol. Definitely a design improvement as far as assembly!

[@BoxandLoop]

Excellent

[@evanprieto4822]

U are loved by God And he cares about u so much and wants u to turn to him today so that he can make miracles and Blessings happen? God loves u and the world so much that He sent his only son Jesus Christ to Die on the cross so that we could Have a relationship with him and not have to sacrifice anything and we can inherit Heaven and be forgiven for our sins and repent those sins? God has a plan for u and wants it to happen turn to him and he’ll change ur life in a better way than u could ever imagine He’s helped me with many things and will do the same to u Just turn to Him and he will give u rest and will protect u Because he wants to save u and give you his kingdom of Heaven because He loves and cares about u and died for u so that u wouldn’t have to go to Hell. God bless you and have a good Day❤️✝️🙏Accept Jesus as your lord and savior and be saved repent ur sins But it’s ur choice to make but Jesus is coming soon but it’s all ur choice to make God bless

[@evanprieto4822]

@@BoxandLoop U are loved by God And he cares about u so much and wants u to turn to him today so that he can make miracles and Blessings happen? God loves u and the world so much that He sent his only son Jesus Christ to Die on the cross so that we could Have a relationship with him and not have to sacrifice anything and we can inherit Heaven and be forgiven for our sins and repent those sins? God has a plan for u and wants it to happen turn to him and he’ll change ur life in a better way than u could ever imagine He’s helped me with many things and will do the same to u Just turn to Him and he will give u rest and will protect u Because he wants to save u and give you his kingdom of Heaven because He loves and cares about u and died for u so that u wouldn’t have to go to Hell. God bless you and have a good Day❤️✝️🙏Accept Jesus as your lord and savior and be saved repent ur sins But it’s ur choice to make but Jesus is coming soon but it’s all ur choice to make God bless

[@jeffexplorer]

Finally...thanks for it, that's awesome...

[@grant-hypercuber]

Time to find time to upgrade my mark 3 helmet!

[@xNolaNerdx]

Amazing build!!!! 🤘🏻

[@omarmirzaa]

Craftsman ship at its best. Bravo!

[@weirdanimations7597]

wow this is phenomenal!

[@doodleup1765]

thats soo cool.thankx for the design and tutorial

[@kirisakiwr]

This Iron man fans are talented great job

[@RonaldFinger]

Very cool, my dude! I've been following your progress on reddit. Awesome to see everything done.

[@BoxandLoop]

Thank you!

[@hockeysockeys5323]

Cool

[@MHArtStudio]

Well, you also have a pretty great 3d helmet model) Unless I had to adjust his visor a little on the Silver Centurion Mark 33, since he has a tilt closer to the eyes from the very top of the visor to the eyes) And so everything is fine! 👍😊

[@user-yq5xr3qt3n]

@@BoxandLoopcome to think about this and see what you

[@jasonvorxis]

Thank you a lot, the coffee is on me ❤️

[@DoctorNOS]

Nailed it again!!!! Loving it!

[@BoxandLoop]

Thank you

[@DoctorNOS]

@@BoxandLoop for sure. I really love you work!!!

[@GangStar_6]

Time to buy a 3D printer because this looks fun!

[@christiane321]

I appreciate you sharing your files for free, I made 2 Iron Man Helmet's and learned a lot. I bought you coffee. Mahalo from Hawaii! shaka bruah

[@Retrophonesstuff]

Dude! That is awesome! Nice!

[@BoxandLoop]

Thank you

[@thenexttube4280]

Bro, you are doing a great job Appreciate it and well done👍

[@BoxandLoop]

Thank you

[@davidschulz7352]

Love the project! built it myself, wiring and all. however I'm having trouble with the coding. I have the code downloaded to the Arduino however the servo states seem to be switched for some of the servos. as when its suppose to be close some of the panels are open and when its suppose to be open some of the panels are closed. any recommendations on how to fix the problem??

[@Damnkarma]

As a mechanical and electrotechnical engineer I have to say u did a great job. But dud that was a lot of work 😱

[@BoxandLoop]

Thank you. And yes it was too much work

[@peterbatt1494]

Solved with your new code on the main brow on with the build many thanks

[@jeremiahhardge6968]

You are a true blessing to the 3d printing community. THANK YOUUUUU been waiting for so long for this XD

[@BoxandLoop]

Very kind of you

[@snowwolvesproductions]

Very Nice Job!!!

[@stefanoguitarplayer]

Che lavoro stupendo, BRAVISSIMO

[@fahrradschubser810]

Incredible work, nicely done :D

[@dash6544]

Awesome project! Anyone know if this helmet is wearable? Looks rlly cool but a lot of tech inside and idk if you would still be able to fit it on

[@MHArtStudio]

The helmet really turned out to be very cool! I had a similar idea about a year ago, but I didn't have time to implement it! I'm glad you did it! 👍😊

[@IronMan-jj2fd]

It looks great & all! But there's a thing called form & function, certainly the faceplate foldings been overdone here, as it doesn't add up major function to it, cuz it doesn't reduce the faceplate area overall that much.

[@alphaanimation12]

You are a big scientist

[@3DGeekShow]

It was my dream since I started on 3D printing 5 ears ago! You´re my hero!!! Thank you! I just buyed you a coffee!!

[@BoxandLoop]

Thank you very much. Enjoy

[@rapidextecnologia7413]

agora a Geek faz ela pra nois la.kkk

[@bullygarfield1528]

*bought

[@diepommes8082]

I am German

[@claudiodalton]

Ola Murilo, tudo bem? por acaso voce fez ajustes na escala do capacete ? um abraço

[@3DPDoctor]

congratulations! I will build one asap haha :D

[@BoxandLoop]

Looking forward to it

[@alnbhz12]

Just wonderful!

[@BoxandLoop]

Thank you

[@3dworks101]

This is amazing!!!!

[@BoxandLoop]

Thank you

[@idroness]

increíble great job

[@giahuytran1625]

Definitely worth being able

[@filling1980]

Very good

[@fazrulrusdi3709]

Why there are still dislike.. The helmet is total genius

[@3D_dreams]

Thanks for the awesome design…can’t thank u enough…..

[@BoxandLoop]

Enjoy

[@drawwithrookie6124]

Fuck yeah! This was the inspiration i needed for my next built. Keep up the good work

[@BoxandLoop]

Awesome

[@blooddeep7666]

this helmet is something amazing i'm a big fan of iron man and i'll buy myself a 3d printer soon i wish you good luck🙂

[@Markiplierforreal]

Got it yet?

[@shreyasachrekar8072]

Amazing😍🔥🔥🔥

[@tuckertidwell9582]

This is awesome better than buying one just needs sanding and painting

[@PK-pt3qq]

- Zajebiście to zrobiłeś (Very, very cool job..) :D .. - Myślałem, że na końcu ten hełm ubierzesz i językiem czy brodą będziesz włączał otwieranie i zamykanie .. :D ...

[@JustGeorgiaxD]

Absolute legend

[@henryprobosantoso473]

Nice work sir. Wondering about how much the weight of the 3D print design?

[@burakozmen8018]

You are the king man 💪

[@BoxandLoop]

Thank you

[@memes16376]

if I built this the FBI would put me on a watch list

[@onebg3450]

Chun lee the fuck u say?

[@urielsantiago8064]

Thanks to you i will make this one day👍

[@BoxandLoop]

Looking forward to seeing it

[@cgrosbeck]

Bad ASS designing!!!!!!!!!!!!!!!!!!!!!!!!!! Cant think of anything else to say other than blown away.

[@FelipeSilva-zi9zv]

Friend, great work and thanks for sharing, but the two main servos are not triggering in line in the latest programming available on thingverse, any ideas on how to adjust?

[@NADA-kv7ez]

That noisey servo either try replacing it or put a ferrite ring on the servo lead, great job and thanks for the post

[@mueble]

Awesome, you are the real Tony Stark

[@paulroumegous4679]

I expected so much 🤩🤩

[@BoxandLoop]

Enjoy

[@sebastianpotocsnyak328]

Excellent work, congratulations, I make a query, could you share the movement diagram that you used to load it to the arduino nana board?

[@BoxandLoop]

Absolutely. Check the links, there are guides and code for everything

[@impyy101]

Great project. Is there a more clearer assembly guide? For example the wiring etc..

[@davidsegev9286]

amzing work, what is the dimentions of the servo bearing you used?

[@omerkrsvr]

best of all helmets ever made. you worked hard but it's perfect. thank you!

[@BoxandLoop]

Very kind of you

[@hadongnat]

wow very cool

[@laertelee]

Great Job! I just buyed you a coffee, thank you!

[@BoxandLoop]

Thank you

[@shamarmilton8626]

Awesome Just Finished printing out all of the parts. What's an alternative servo for the Wing Servo (corona ds-239mg). They are on back order at hobby king

[@jatinsakaria4088]

Wow!! You should make more of these and sell them you could earn a lot of money

[@mangofandango2845]

No doubt: This is incredible. I've started printing but what code do I need for the arduino nano?

[@BoxandLoop]

Check the extra zip file

[@NateNastys]

I just started to print your previous helmet and I'm 30 hours in and then you release this....FML!!....🤷‍♂️

[@BoxandLoop]

Twice the fun

[@sanatani7419]

Brilliant boss

[@sald2of6]

I love this tutorial 3K! Thank you for this! Gonna try and give it a whirl!

[@BoxandLoop]

Enjoy

[@davidsurya8017]

Verry cool gadget

[@BoxandLoop]

Thank you

[@IWETROBOTICS]

Fantastic

[@paddyzedone]

Excellent work. Is it possible to have the eyes in both red and white on a rotation of opening and closing the face? Ie, white when first closed, then red when it is closed a second time. Then resets back to white to start again. hardware dependant of course. Thanks for your great work.

[@Red-ys9ng]

I can’t lie it’s good

[@tinesalamon3303]

Do you have to cut those white arms that came with servos to fit the printed servoArms?

[@noahsooley7016]

Amazing design! Just one question with regards to wiring. What parts will have to be soldered vs using a jst connector. Still pretty new to a lot of this sort of stuff so guidance would be greatly appreciated!

[@ekosusilo6240]

Jbbv

[@Ultramarathon_Wolf]

So did the mini usb cable come with something from the parts list or do you need to buy it separately? I’m not seeing it anywhere. Please reply. Also, do you need the connector kit? It said optional.

[@noahsooley7016]

@@Ultramarathon_Wolf I actually completed making this a while ago. The usb left and right cables need to be bought, I believe there are listed in the parts list. As for the JST connector kit, it isn't needed but it is very helpful if you mess something up. If your just solder all the wires together it can be messy if something is not attached quite right. That being said there was still a lot of soldering such as the angled pins that feed into the board that drives the servos etc.

[@IowaMan]

very cool dude, i'm already working on a ironman helmet. will try this one after!

[@kevincoisy9008]

Hi, do you have the code lines you used ? You replied to someone's comment about this subject but I didn't find the link in the description. Awsome work btw. Thx