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See tips, tools, time, parts, and beers required to get this critical maintenance job done. Replacing the transmission fluid, aka the gear oil is a great way to keep our ktm motorcycle on the trail for many miles to come. Keep in mind this was done according to the owners manual for this 2008 ktm 530 xcw, the process is likely similar, but may not be identical for other big four stroke ktm's. Always refer to your owners manual for the correct procedure for your KTM dirt bike.
KTM Gearbox Oil Change Job Overview:
Difficulty: Easy
Maintenance Interval: Every 15 Engine Hours
Transmission Oil Capacity .90L (.95 Quarts)
Level of Importance: High (Critical)
Time Required: 1-2 Beers (20-40 Mins)
Parts Required:
Correct Oil for Your Transmission
KTM Recommends Motorex 4t Sae 10w50 amzn.to/2LiXpQ1
I Used Mobil 1's Full Synthetic Racing 4t 10w-40 amzn.to/2xEWaaq
Engine Degreaser amzn.to/3dkDlIP
Parts Cleaner amzn.to/2W7W8kT
2 Beers
Tools Required:
13mm Socket w Extension, 8mm Socket -Cheap Mechanic Socket Set amzn.to/3cflFy8
13mm Wrench -Cheap Mechanic Metric Wrench Set amzn.to/3dkEi3R
Torx T-30 Star Bit -Torx Socket Set I Use amzn.to/2SKabep
-Funnel, Drain Bucket, Shop Towels, Gloves
-Torque Wrench amzn.to/2SHzvSc
-Owners Manual www.ktm.com/us/service/manuals/
Time Stamps:
0:11 Pause Here for Job Overview
0:19 Pause Here for Parts Required
0:22 Pause Here for Tools Required
0:42 Start Job with Bike Warmed Up on a Level Surface
0:53 Remove Skid Plate
1:26 Locate and Remove Transmission Oil's Drain Plug
1:40 Locate and Remove Gearbox Oil Screen, Inspect, Clean, and Re-Install (Torque Specs 20Nm or 14.8 Ft. LBs)
2:49 Clean, Reinstall Drain Plug (Torque Specs 20Nm or 14.8 ft. lbs.)
3:18 Locate Transmissions Fill Cap and Add .9L or .95 Quarts of Oil
4:05 Spray Drain Plug and Oil Screen Areas w/ Degreaser, Hose off mess, Let idle, check for leaks
4:24 How-To Check Ktm Transmission Fluid Level
I hope you found some of the information in this how-to video helpful for your KTM dirt bike and if you did, do me a quick favor, and give this video a THUMB's UP
Want More KTM Vids??
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I'm Danny with Escape Power Sports I really want to thank ya'll for watching, and until next time, we'll see ya'll on the trails.