how to common rail injector repair // denso 2kd injector setting

[@rlld23]

Taking them apart and cleaning them so they work properly is repairing them. You guys make it look easy. Thank you for your videos!!

[@oczhaal]

Nope. Cleaning them is not enough when the injector has worked for years. You have to replace them because they are damaged, not dirty.

[@madinadiesellab]

Yes

[@rlld23]

Those were working properly, and only needed a cleaning. Ask any shop if they will take them apart and if they are ok clean them and put them back for free. In the USA they replace everything. In other parts of the world the fix what they have.

[@manolomanoki9915]

@@oczhaal there is no need to replace the whole injector there is parts of them that need to be replaced depending on the usage it has yet if you take a injector that's running 500k kilometers and clean it like he did it will run much better period

[@jagenaught]

@@manolomanoki9915Injectors are mechanical items. I.e the plungers wear out. So they need replacing.

[@KevinStones]

That was an enlightening video. You are a brave man taking that apart. Obvious you knew what you were doing but the video was a great insight into the workings of an injector. Thank you

[@madinadiesellab]

Thank you

[@charliefrharper]

No BS and straight to the point. This is how YT should be! Good job buddy 👍🏻

[@ZQYMSong]

Oh, yea, Agree.

[@cyberties1987]

This is just cleaning. These parts are very precious conponents. You can not realise wears without special instruments. Inside the fuel nozzle there are very tiny ports that wears over the time and only solution is replacement. When you pass specified milage you need to replace. Thanks for your video at least people can see whats inside of fuel injector.

[@TheBauma]

endlich merkts mal einer. die typen reparieren nicht sondern reinigen nur und beten dass das hinterher wieder tut.

[@emmanueltetteh7209]

what's the milage please

[@MrCroky123]

I believe those injectors can do between 80k kms and 160k kms. It all depends on the gas you use, the kind of maintenance you apply and how you drive. There are way too many factors you don't know about what op is doing to give a final judgment. So what's your point anyway ? That it will come a point in time you're only chance is to replace it ? Sure! But is it the case ? You simply don't know. So why "Thanks for your video at least people can see whats inside of fuel injector." bull shitting ?

[@madinadiesellab]

@MrCroky123 ok thank you

[@rondhole]

No, there is no such thing in Injectors. It fails for many reasons not mileage base. Tons of 500 000 km or more Toyota are in their original injectors. Fuel quality and driving condition matters more

[@titus5261]

Salut Vous etes les meilleurs mecaniciens du monde les gars! En france plus personne ne travaille comme ca.. Very Good job.. Fan Francais

[@kristjan1757]

El es El Rey de la mecanica

[@azzeddinedjaid3649]

Bonjour C dans quel pays C quoi son numéro téléphone où adresse

[@Dadadu16]

Encore heureux que personne travaille comme ça en France! C'est vraiment du boulot d'arabe ça! C'est démonté n'importe comment sans aucune précaution, y a aucun relevé des pièces d'usure, de changement des composants d'étanchéité, de vérification des pressions en sortie conformément aux données du fabricant etc ... C'est même pas du nettoyage vu l'état du poste de travail tout dégueulasse ! Tu remonte ça dans un moteur et tu risque la casse juste derrière! Faut pas comparer le Pakistan avec la France, ça va pas la tête ???!

[@madinadiesellab]

OK thank you

[@karipori001]

素晴らしい👏 この様な作業ができる職人が必要です💪

[@yamsha9371]

Recycling 100% , good job !

[@madinadiesellab]

Thank you

[@АлександрХорьков-ь4л]

Спасибо вам... Очень познавательное видео... 👍

[@madinadiesellab]

Thank you

[@antoniomenolascina4736]

@@madinadiesellab ū5ļ88h570

[@ЮрийЮшков-ж6д]

Ты прикалываешься что ли? Он разобрал и собрал обратно и всё.

[@rjmitchell5128]

Thank you for your excellent video🇬🇧

[@lordoftherings8558]

Marvelous - detailed and thorough - but the H&S officer has just had a heart attack :)

[@Draxindustries1]

Very good video. Anyone good with the spanners can do this. Its all diesel injections workshops do but charge many £00's for the work which is a simple job..

[@Archerthestrangeguy]

so took apart diesel injector on messy dirty bench and put internal part in a magnetic tray. assemble injector without torqure wrench testing injector by directly power the injector from a battery. wow. looks like kids playing with mud

[@DipoDK]

I can smell this video :) Good job.

[@carlosenriquesaunemartinez3021]

impresionante... el vídeo... gracias profesor.... 👍👍👍👍

[@autotima8974]

Nice teaching video I will make one to it will help some body some were to

[@cinquecento1985]

Its worth a try. Here in Europe we throw away hole cars, because if 1 injector not working.

[@madinadiesellab]

Right

[@ssss-df5qz]

No - we don't. We purchase a new injector, fit it and program it. None of you are actual mechanics, are you? Just oil and filter men.

[@VovanHz]

Matthias, please show me a place, where your thrown cars are! LOL

[@haider7866]

@@ssss-df5qz no brother! It is better to unscrew the whole engine and put another one in, I always tie a rope so the engine is secure..no need for engine mounts!

[@ZQYMSong]

hahaha, try change a new injector

[@norwindaveramirez6089]

Nc Diy Tutz, Lods Less expensive remedy Thanks

[@99987]

非常棒的工作, 原來內部是這些零件

[@ahilde1209]

Very nice.I´ll thinkI do this each month in the future by my car :-)

[@trisnomechanic6985]

Nice Thanks for sharing my friends

[@madinadiesellab]

Thank you

[@docholliday2961]

In USA no mechanic would work on injectors the way you did. It will cost a fortune the hourly rate of a mechanic is about $150.00 dollars for labor only . Plus over price parts they will just replace them for new ones and only God. Knows if the parts are original or cheap aftermarket . that's if you can find an honest mechanic 😁😁😁

[@madinadiesellab]

Ok

[@Mbappe_1458]

Vraiment vous êtes les as de la mécanique

[@melvinansonywilliamledesma4811]

Sin duda usted es lo máximo muy práctico y ante los ojos de todo sin esconder nada

[@andreawood6312]

Great video thanks for the information. Regards from Spain 🇪🇦

[@madinadiesellab]

Thank you

[@Steevo69]

Considering the final filter for most high pressure common rail systems is 5 micron spray cans and open air is enough to contaminate and plug the jets. Also don’t prefill fuel filters for common rail, the dust in the fuel can damage the injectors.

[@em4703]

Just because the filter is filtering anything over 5 microns doesn't mean any impurity over that size will plug the jets if it passes through. Most channels inside the injector are substantially larger than 5 microns, including the jet holes. Yes things need to be kept clean, but this isn't a space rover or a NASA machinery that needs to go to Mars, its just a diesel injector on a diesel car.

[@madinadiesellab]

Ok

[@davidsignor7931]

@@em4703 it's not that it won't pass through it's the damage it does while passing through any foreign matter is an abrasive in a common rail system

[@em4703]

@@davidsignor7931 it is, but it will quickly pass through the system and get expelled out, it would take way more than some micron size contaminants to result in a failure. this is how millions and millions of injectors are cleaned throughout the world for decades already, if it didn't work and failure was so common due to cleaning with plain petrol, people wouldn't do it no more and they would get some labcoat to do it in a vacuum chamber. but its not needed.

[@davidsignor7931]

@@em4703 so explain why a injector would need cleaned if the fuel system was maintained properly

[@kiskocka01]

What a healthy workplace....

[@thedarktiger7734]

taking the top of the injector off with the solenoid will need calibration to work properly after installation again.... only clean the nozzle next time

[@funkybob4265]

Did you apply tightening torque ? What! Did you secure cleanliness of the assembly? Humm... Did you check injector performance at the end of the repairing stage? Well, hummm..not really.. Ok, let's use it like this!

[@johnibbertson2960]

I , think you do a great job personally and save people a fortune well done, what do you clean em with petrol and then spray brake cleaner through all parts? cheers , john.

[@Prosharen58tat.]

Для тракторов пойдёт. Но не более. Распыляет неправильно, должен быть только туман, или как от аэрозоля пыль. А эта ссыт как моя жена😂

[@olegmamatov1970]

Ты смотришь как писает твоя жена...ну ты и эстет....

[@Username-m7e]

А ты смотришь чтоли, когда она ссыт?🤡

[@ivanivanovich4112]

@@Username-m7e так при голденрейне волей не волей должен увидеть :)

[@RusS350z]

После этого видео буду форсунки в домашних условиях ремонтировать 👨‍🔧

[@madinadiesellab]

No

[@ВикторТрофимов-ъ3п]

Только не забудьте отрегулировать ход анкера,а то может и не заработать

[@Ruslan646]

А как же калибровка? Генерация поправочного кода?

[@vitaliymilvus6448]

чувак просто показал что умеет её разбирать и пшыкать ВДшкой)) это ремонтом и не пахент

[@juanleone2887]

Y la calibración??

[@rinaldo2751]

Tirando a falta de ferramentas e a lambuseira se o problema for ponta obstruída tá valendo , fasso pelo menos 20 destes por dia , isso retificando a valvula 👍

[@ioannisstavrou2677]

From your experience, the injector nozzles holes get bigger after 100k km?? Or just dirty? Which nozzle brand is the most silent?

[@reinhardtrippmacher8776]

I think that work should not be compared with the work we do in specialised shops in the western world. I am working in Cambodia and do a lot of injectors. A certified Bosch service center is far away. You got to work that way. Yes torque wrenches are essential and knowing the specs too but in the end this are just injectors. You gotta organise your work station though. One little 0.5mm sized shim falls down and you are effed... Still this guy cleans them, regardless any safety measures. They will work on the 2KD Toyota ...they might be running a bit rough though on a Ford...😂

[@gnomecagnome3204]

Now need this repair! UE stop selling all mechanic parts in Russia from now. Get a box for yours bmw😀

[@masinggodwin3624]

Very professional ❤

[@juniaskomet4191]

Very Helpful Mate

[@notthedroidsyoulookingfor]

Well, this is the right way to ruin completely an injector... Good job!!!😵😵😵

[@joserobertochaimluza1836]

Parabéns pelo trabalho!!

[@Facelike.1234]

عمل ممتاس مشكور good job thanks

[@impancion1]

Macho.... Si no llegaban...en ninguna parte antes .. Ahora....por Dios....anda..noo.!!! Que tanto ...que....asi no..asi mal... Ahora...anda.!!.mal..bien..pero anda....🎉🎉🎉

[@hsab7801]

it's a good video thanks guy

[@georgesmetayer5485]

Hello, thank you for the video, where can i buy your special tool to access into the heart of the injector ?

[@ZQYMSong]

If you want, I can help you. 💐 Injector Repair Tools. Injector disassemble measuring tools

[@RPaton]

Google diesel injector 3 pin valve tool

[@frfr8130]

Hi, could you link to that specialty tool you used to unscrew the internal part? Thank you.

[@anthonykahata9988]

i was also want the tool to unscrew the inner part thanks

[@ZQYMSong]

Hi, Which kind of injector you want repair.Maybe I can help you.💐

[@ZQYMSong]

Injector Removal Disassemble Repair Tools ?@@anthonykahata9988

[@cesarjorgemurillobarientos1813]

Very good master

[@krisbo3716]

No rewelacja, niech jeszcze wygeneruje nowy kod programatorem z pralki i te 2.2hdi samo z rozpędu się zaczyta

[@danielzurek9417]

Po co nowy kod?

[@cincin795]

chyba ci się coś pojebało, bo akurat do tych wtrysków nic się nie koduje, dzbanie

[@krisbo3716]

@@danielzurek9417 pewnie dla kalkulatora żeby korekty sobie policzył, tak aby dwumas i wał korbowy dłużej polatały.

[@5Dale65]

Jeśli to common rail 1 generacji to tam nie ma żadnych kodów, co najwyżej klasy 1 2 3 i tyle.

[@the_rapid5720]

@@krisbo3716 XD typowo briliant technik regeneration pakistan hard work

[@shimiono]

Doesn’t work 100% this way, it is just cleaning. The test machine tells everything about the injector itself.

[@philgordon6671]

It's bullshit

[@josephginoo309]

Better than nothing!!! Or you can use dirthy injectors 😄

[@madinadiesellab]

Ok

[@philgordon6671]

@@josephginoo309 waste of time. Guessing you don't know how injectors work

[@siwanundmuthy6224]

@@madinadiesellab kam sai hy bhai

[@leonsabato8745]

ہیلو میرے دوست نیا سال 2024 مبارک ہو۔ میں آپ سے پوچھتا ہوں، کیا آپ کے پاس انجیکٹر فیاٹ ڈوکاٹو 2.5 TD 1991 sofim 8140.43 انجن کی ویڈیو ہے؟ شکریہ

[@madinadiesellab]

Sorry nahi ha

[@leonsabato8745]

Ok thank you

[@tomektomala6108]

Chłopaki robią kawał dobrej roboty.👍

[@kat0197]

Może i tak ale wtrysk jest teraz rozkalibrowany.

[@pfoxhound]

Disassembled, assembled back, what was repaired?

[@MrCroky123]

Do you know injectors can become pretty dirty on the inside and that affects performance, greatly ? Guess what op just did ! He clean them to restore performance !!!! Duh ?!

[@renelaplanche7201]

Ouais les ressorts sont mou les joints et le serrage très précis 🎉

[@CerealKiller.]

- Do you know tightness specs and use them accordingly? *- Yes*

[@madinadiesellab]

Yes

[@davidsignor7931]

You noticed the high tech torque wrenches also lmao

[@Nathang2233]

Goutentite

[@olegkolesnikov1649]

Это был ремонт форсунки или промывка? по какой причине все производилась и был ли положительный эффект

[@benzcar5530]

🤔

[@flashgarage]

У них все ремонты всего сводятся к промывке и чистке

[@benzcar5530]

🤷‍♂️?????

[@ЮрийЮшков-ж6д]

@@flashgarage еще к покраске

[@becassier410]

Ils se débrouille avec ce qu'il a et il a du mérite pour sa moi je dit bravo !! 👏, après les normes et la technologie n'a rien à voir avec la notre ....mais en finalité la quelle est la meilleure ???🙄 🫡🇨🇵🇨🇵🇨🇵🇨🇵

[@madinadiesellab]

Ok

[@sarinsarin7898]

this is another reason why i own a petrol combustion engine. All i do is take them out flush them then put them back in, simple. If they dont work chuck them away and then buy genuine ones. Not rocket sience.

[@NelioDelgado-ks9il]

Excellent work

[@johnibbertson2960]

could you help?, i have one but the center spindle , ie the long one, is very tight when i undid it, i dont know why, ive used 2000 cloth on it but still very tight, is it knackered?

[@elitegroup673]

do you konw the number on top of injector for? do you konw how fast those injector works between pilot and main injection? those injector not design to open like this !

[@lanquexepthang875]

Cảm ơn bạn đã chia sẻ kinh nghiệm

[@gorigor_74]

Прикольно😂 а ваш стенд новый код присваевает после ремонта форсунки?

[@thinkoutsidethebox217]

😳😳..hmm, yeaaah. I'll just buy new ones, thank you!

[@enno9431]

Well as you see we live in a high tech but high waste society. Only for profit of some, most US oligarch firms. Nice job of the guy. My regards !

[@joicejoyjayalees9761]

Tight with proper torque wringh proper tightening and also cover with glass cover box injector testing time don't spray diesel outside because of the safety.

[@eugenemcardle117]

When I inserted an aerosol can tube into the nozzles instead of a vaporised spray from the jet holes all I got was a non-vaporised straight flow of WD40. Is this OK or do I need new nozzle tips. All 4 tips were the same with no evidence of vaporised spray. Thanks.

[@SSS_HEX]

Worked on Diesel repair shop some years ago... Even the security dog knew about the torque wrench and gloves lol. These guys have almost no idea...

[@madinadiesellab]

OK thank you

[@MrCroky123]

That's 1st world stuff. This is a whole new dimension and, go figure, it works without your whole enchilada ! Till the day it all blows up in your face. But face ... let's face it, they will never had an office in the first place if they did all the security stuff. It's an explosive chicken and egg who came first conundrum ...

[@makhan4908]

You may as well soak them in vinegar and leave overnight to get the same result

[@steliossykiotis386]

Thanks. Why the piezoelectric part of the injectors fail/burnt in some of the 1.5 dci motors ? What can we do? Is there a better alternative injector to fit in ? Just after completed the 5 yr warranty time, I suffered 2 burnt injectors in 6 months with only 21,000 km . Unreliable car Duster II diesel of 2018, not fuel issue.

[@raduvladimirmihalache9226]

3 words: french crap engine

[@borutgoli840]

this is not a repair just a cleaning. injector is just fine.

[@1d1dEltacot]

Super! BRAVO!

[@calvinchere5890]

How do we set correct pressure after that cleaning? If i don't have machine

[@friendstrans473]

Aala 👌👌

[@lepessimiste3548]

Dommage que tu sois pas en France parce que, on gagnerais beaucoup d'argent,tout les deux

[@madinadiesellab]

Ok

[@mekanikelektronikchannel]

Güzel çalışma teşekkürler.

[@user-dy9rp4kj5x]

Нафиг регулировать, нафиг кодировать) и так сойдёт)

[@ЧЕХОНТЕ-л2в]

Это не ремонт. Сборка и разборка процезионной насос форсунки без диагностики приведёт к покупке новой.

[@equilibrusman]

Жизнь научит

[@modernmechanic746]

It's very easy, it's hard to find the fault

[@terjegronlie1181]

Where is the small metal disc to be placed inside the hollow circular tube?

[@coucouj2781]

I thought these piezo injectors would require between 200-500 volts to open with the charge pump (electronic boost converter) inside the ecu??

[@ohsasho5865]

Can you put these injectors straight to the battery like that?

[@Deisel.man528]

Nice ❤❤❤

[@magicpolpl]

Przecież to jest idealny film jak nie naprawiać wtryskiwaczy. Tak to można tylko zepsuć wtryskiwacze a jeszcze dokręca na pałę bez żadnego klucza dynamometrycznego. Tylko specjalistyczna regeneracja wchodzi w grę a nie takie druciarstwo które jest pokazane tutaj.

[@madinadiesellab]

Thank you

[@francisamanton1789]

je suis d'accord avec vous Après démontage d'injecteur doit impérativement passé sur un banc

[@surtaram1800]

पूरा इजेक्टर ही चेंज करना चाहिए या आगे के नोजल चेंज करना चाहिए

[@aissapennecot3390]

Super !! beau travail. Quel est le produit utilise ? du dégrippant genre w40 ?

[@oskarmorales1168]

Limpie los 4 inyectores dd una hilux toyota diesel 3.0 srv, arranca bien, ralenti bien,pero en la ruta las revoluciones suben muy despacio hasta tomar velocidad.debo calibrar inyectores con la ecu?

[@MrCroky123]

Si

[@V_Moto.]

Wow nice video l’m video creator motorcycle for Cambodia 🇰🇭

[@terry1309]

No torque spec used, no torque wrench?

[@haider7866]

No need torque wrench brother, better to use your hand, better grip so will be tighter

[@sevensihombingchannel6031]

Kerja yg bagu bos

[@razvanturcu9871]

Hello, sir! The machine you connected the injector to was building diesel pressure inside the injector? Also, the black thing where you connected the wires is a 12v normal battery? Can this test be done with a manual pump and a 12v battery?

[@MrCroky123]

If it's a Denso diesel injector, then it's 100v ...

[@MAREKBORATYNSKI]

good job

[@aushwelen]

Honda 1.6 dizel motorun enjektörleri nasıl kaliteli mi sorun çıkartır mı ömrü kaç km

[@ziauddin7948]

گڈ # کیا یہ گاڑی کا فیول انجیکٹر ہے ؟؟؟؟؟👍🇵🇰

[@madinadiesellab]

Wohi ha

[@oisin1980]

What liquid did you soak them in? Thank you for the video

[@ssdivizion]

Use only carburetor cleaner for best and safe results

[@luisramirezsoto4793]

Bien, pero hacer eso no es mucha garantia. Ese tipo de inyectores hayque medir el caudal y retorno de combustible

[@TheodoreAndor]

Fantastic work

[@Acquasanta3312]

Bravo. Dove trovo la chiave per smontare l iniettore? Quella con attacco 1/2" arancione. Grazie

[@АлексейЛапин-д2ъ]

Розобрал-собрал, лишних деталей не осталось, уже молодец, но на нормальный ремонт это непохоже, что и как отдефектовали, по каким параметрам и что не в норме, что в итоге заменили? Похоже всё оставили старое, пружину, прокладки, распылитель. Где стенд? Где нормальная стендовая диагностика до и после "ремонта", где регулировка? Почему распыл после ремонта такой? Льëт же дуром. Ну увидели в деле импортных гаражных кустарей-наколенников, чтобы было с чем сравнивать отечественных рукожопов.

[@sashat687]

Да уж хорошо не показали как код присваивают.а то моя детская психика точно не выдержала бы.

[@MRfique786]

We are repairing DENSO common rail injector repair with DENSO Genuine repair kits on DENSO DIT-V3 test bench with full parameters.

[@madinadiesellab]

OK

[@MRfique786]

We check Before repair & After reapir with LOW , MEDIUM , HIGH & LEAK check as per DENSO standard.

[@erickmartinez8508]

Qda bien. 👍

[@niknikolai140]

Вот так голыми руками а потом ногти отлетают не держатся на пальцах

[@madinadiesellab]

Thank you

[@REVIEW_JUJUR]

*Do you need to calibrate those injectors??? Too make sure each one deliver the same qty of fuel…*

[@fadamaka9]

For sure, and then enter those codes of them to ecu

[@mbz4652]

@@fadamaka9 How do you calibrate those injectors?

[@davidsignor7931]

Believe me you didn't see that injector in a running engine did you I can see so many problems in this video it's amazing

[@spiKey0svetlana]

@@davidsignor7931 like?

[@АнтонПярин]

И верят же люди в эту хрень… Сам кто-нибудь пробывал распылитель открутить??? Сука, обычным «накидным» открутил😂😂😂 А сборка?😂 Затяжка без динамометрического ключа, «на глазок», без калибровки… А диагностика - контрольный в голову🤣🤣🤣

[@АндрейКармышев-ъ6ф]

В тисках сразу форсунки прописали.

[@Alexmoto1992]

А вы говорите дизель это сложно, вон на коленке форсунку перебирают как карбюратор )))

[@muslimmuslimov4131]

Я так все 4перебрал и потом мастеру отдал)))

[@amirganzhuev986]

Мне кажется механическая форсунка будет надёжнее ..

[@madinadiesellab]

Efi electric

[@RusS350z]

@@muslimmuslimov4131 добил😁👍

[@muslimmuslimov4131]

@@RusS350z но да)))