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How to Measure Flow with Magnets - (Magnetic Flow Meters)

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Practical Engineering

Practical Engineering

Күн бұрын

What happens when a civil engineer mixes water and electricity? The results aren't always ideal, but you always learn something!
A magnetic flow meter relies on Faraday's Law of Induction to measure the flow of a fluid. Magnets outside the pipe create a magnetic field. Electrodes are located perpendicular to the magnets. A conductive fluid moving through the pipe will generate a voltage (electromotive force) between the electrodes due to Faraday’s law. The faster the fluid moves through the pipe, the higher the voltage. Once you know the velocity of the fluid, you can calculate flow using the cross sectional area of the pipe. In this video, I walk through some of the details that electrical engineers have worked out so that this ingenious device can work properly. Unfortunately I couldn't get it working very well myself!
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Errata:
-At 4:36, the signal to noise ratio is low, not high.

Пікірлер: 767
@astkcin
@astkcin Жыл бұрын
As a retired Electrical Engineer with 45 years of experience, I must say that I admire your procedures! You are absolutely correct to document faliures, that's how we learn!
@deuteronsmith9032
@deuteronsmith9032 8 жыл бұрын
Here are a couple of tips from Deuteron Technologies Ltd, Jerusalem Israel. First, you can get at least an order of magnitude higher magnetic field if you close the magnetic circuit with a laminated iron or ferrite core. Secondly, use a lock-in amplifier, or equivalent to look for your signal. In other words you should process the signal by continuously multiplying it by a number proportional to the applied current, and then use a low-pass filter to extract the flow signal. It's easy to see nanovolts of signal that way. Your biphasic waveform is good, but better if that was the current waveform, not the voltage waveform, so you should make a controllable current source rather than applying a voltage directly to a coil. This becomes much more important as you increase the inductance of the coils and you increase the frequency.
@PracticalEngineeringChannel
@PracticalEngineeringChannel 8 жыл бұрын
Very helpful info. Thanks for sharing!
@nirbhaythacker6662
@nirbhaythacker6662 7 жыл бұрын
Wow, that's great info.
@piyushjaininventor
@piyushjaininventor 6 жыл бұрын
Uhmmm what? :p
@gabrielanthony1325
@gabrielanthony1325 5 жыл бұрын
All i heard was warp core, the borg, and engage.
@lorilianemacoycruz5383
@lorilianemacoycruz5383 4 жыл бұрын
Magnetohydrodynamics
@rancidmarshmallow4468
@rancidmarshmallow4468 8 жыл бұрын
I absolutely love the way you put googly eyes on everything. never stop.
@MrAshujo
@MrAshujo 7 жыл бұрын
the issue here may not be electronic. it might be more practical. your pipe setup allows for air in the pipe. this will show up as noise. raise the discharge so the pipe stays full. long straight runs get a more laminar flow which reduces noise (10*diameter at least before meter). also make sure your bucket is full so pump does not vortex and suck air. I troubleshoot these occasionally, air in pipe is one of the most common issues.
@Koumajutsu
@Koumajutsu 7 жыл бұрын
Exactly, I would also suggest looking at some installation and operation manuals for industrial mag-flow meters for more clarification
@richardprice5978
@richardprice5978 6 жыл бұрын
Joshua Phillips thanks I was thinking about using one on my efi engine swap but I'm not spending big money on one. So are there pre-made ones that are under 600$ and are pretty accurate for things like water oils gas ? Or is it cheaper to make one?
@trb707
@trb707 6 жыл бұрын
Try mounting it vertically to eliminate the air, and ensure a liquid full pipe.
@PyschoArmorer2111
@PyschoArmorer2111 5 жыл бұрын
@@trb707 I was going to say the same thing.
@edwardsheehan7008
@edwardsheehan7008 5 жыл бұрын
I think you should try again and try to avoid some of the problems people suggested. Your failures only matter when you use them as a growing point.
@dmelenasable
@dmelenasable 8 жыл бұрын
Rotate the pipe into a vertical orientation. This ensures the pipe is full of liquid. This is a practice used in industry when installing mag flow meters.
@AAAyyyGGG
@AAAyyyGGG 4 жыл бұрын
Which industry? Working with mag flow meters in the water industry; they're all horizontal...
@saadjarad2882
@saadjarad2882 4 жыл бұрын
I haven't seen vertical mag in my life
@1ucasvb
@1ucasvb 8 жыл бұрын
Man, I love this channel. Some of the highest quality content on KZbin!
@PracticalEngineeringChannel
@PracticalEngineeringChannel 8 жыл бұрын
Thanks. This is really encouraging to hear.
@icarus901
@icarus901 8 жыл бұрын
I concur! Excellent topic and treatment of the subject. Just to throw in my 2 cents: I'd love to see a followup if you do tweak the design.
@LogicBob
@LogicBob 8 жыл бұрын
I totally agree! Great video Grady!
@AdityaMehendale
@AdityaMehendale 8 жыл бұрын
Dear +Practical Engineering, Please use the "math" function on your 'scope to multiply channels A and B, where A is the uV signal from the electrodes and the B is the current through the field-coils. Next, "measure" the average (mean) of the product-signal (i.e. the output of the 'math' channel), normalize for the excitation-amplitude and voila, you have filtered the needle out of the haystack :) The DC (average) level that you measure should be proportional to your flow. You can even measure bidirectional flow. For best results, put channels A and B on AC-coupling, HF-reject, heck you can even do triggered averaging if you trigger off of the current (channel B)! This is my favorite version of a low-budget-synchronous-detector :)
@kl1nk0r
@kl1nk0r 8 жыл бұрын
Yep, this is the reason for using the chopped Signal in the first place, so you can synchronously detect it in York noisy signal. This basically behaves like a really small bandwidth bandpass filter, thus reducing the noise voltage extremely.
@rohithsaradhy
@rohithsaradhy 7 жыл бұрын
same function as a Lock-in Amplifier....
@AdityaMehendale
@AdityaMehendale 7 жыл бұрын
A "synchronous detector" is a subset of a "lock-in amplifier" - this particular use-case doesn't warrant a (way more expensive) lock-in amplifier, i.m.o., especially since the reference excitation-signal is readily available.
@ATLANTECHFLOWMETERS
@ATLANTECHFLOWMETERS 3 жыл бұрын
hello aditya. I am looking to develop magnetic flowmeters here in india. would you be able to offer any help?
@AdityaMehendale
@AdityaMehendale 3 жыл бұрын
@@ATLANTECHFLOWMETERS Sure. PM: firstname.lastname (a) gmail
@paxdriver
@paxdriver 5 жыл бұрын
It is definitely important to document well researched failures. Extra kudos for this and all your hard work man, love the channel.
@ISmokeKushnPopBeans
@ISmokeKushnPopBeans 5 жыл бұрын
4:35 "we would say signal to noise ratio is high" could be corrected. Thank you for the video!
@pandagineer1614
@pandagineer1614 3 жыл бұрын
Correct. Soundtrack should say “low”, not “high”
@TheHamoodz
@TheHamoodz 8 жыл бұрын
I really love this video, really shows how electrical engineering and engineering in general is riddled with difficulties and some times failure opposed to just the façade of perfection some people imagine.
@PracticalEngineeringChannel
@PracticalEngineeringChannel 8 жыл бұрын
Thanks!
@AleksandrMotsjonov
@AleksandrMotsjonov 8 жыл бұрын
I really like the fact you still shared the results even with failed practical part. Failure IS an option, if you have data as a result.
@JoseFlores-dr3ht
@JoseFlores-dr3ht 8 жыл бұрын
The quality of these videos is crazy. I like how you pour your heart into these projects. I'm living with my parents still so i can't exactly do these kinds of experiments and understand hands on but these videos really help a budding engineer see what engineering is like in the real world. Keep the videos coming!
@shotgun2a
@shotgun2a 8 жыл бұрын
"Artisan electro-magnets hand wound with locally-sourced magnet wire" is what got the thumbs up. That's gold, Jerry, GOLD!
@beeble2003
@beeble2003 3 жыл бұрын
No, no, copper. ;)
@DanielFoland
@DanielFoland 8 жыл бұрын
Good video, glad it got posted. This is a super-tough problem and a much better showing than I would have made. I like the demonstration of how to solve the problem.
@smithtaylor5819
@smithtaylor5819 2 жыл бұрын
Do you have experience with mag meters ?
@Majromax
@Majromax 8 жыл бұрын
@4:35 -- the signal to noise ratio would be low. The noise to signal ratio would be high.
@freddotu
@freddotu 8 жыл бұрын
I thought so too, I'm glad to see another comment about that discrepancy.
@InorganicVegan
@InorganicVegan 8 жыл бұрын
Yeah, that bugged me to.
@PracticalEngineeringChannel
@PracticalEngineeringChannel 8 жыл бұрын
Man! I'll add an annotation about this mistake. Good catch.
@axelasdf
@axelasdf 8 жыл бұрын
Correct.
@TecKonstantin
@TecKonstantin 7 жыл бұрын
Nice Video, but a small error 4:33 the SNR is low not high, no worries hope no one got confuesd
@stonerRx
@stonerRx 6 жыл бұрын
didn't sound right as SNR is in decibels and usually never see values
@beeble2003
@beeble2003 3 жыл бұрын
@@stonerRx Doesn't sound right because "signal to noise ratio" means "signal divided by noise". High ratio = high signal.
@sdaniaal
@sdaniaal 3 жыл бұрын
i'm still confused, it should be noise to signal imo but naming conventions have aways been weird
@beeble2003
@beeble2003 3 жыл бұрын
@@sdaniaal It makes sense to use signal-to-noise, because it's the signal you're interested in. High signal-to-noise = high quality, etc.
@sdaniaal
@sdaniaal 3 жыл бұрын
@@beeble2003 thanks, I misinterpreted your first comment and thought you meant the inverse by including division: high signal to noise = high noise compared to signal
@Horstelin
@Horstelin 8 жыл бұрын
You want the SNR to be as big as possible so you have to do to things: Increase the signal: Easiest way would probably be to increase the windings on the coil and/or the voltage you're feeding them. This increases the magnetic field and therefore the induced voltage. You could also try to switch to a fluid that is less conducting than water. Decrease the noise: Use shielding! You basically built an antenna! I would shield the set-up with a non-magnetic material like aluminium foil. You also have to use coaxial cables to the electrode in order to decrease fields feed into the cables. Hope this helps.
@garrettkajmowicz
@garrettkajmowicz 8 жыл бұрын
If you don't have coax cables, go with twisted-pair wiring. It's easy to work with, and Cat5e cabling is available at most big-box hardware stores with 4 conductor pairs inside.
@smithtaylor5819
@smithtaylor5819 2 жыл бұрын
Can you help me with electromagnetic flowmeter's transmitter firmware and hardware design?
@volodymyrhavrylov7993
@volodymyrhavrylov7993 3 жыл бұрын
Yes man, documenting failures and errors in a neat and descriptive manner is by any mean not less important as documenting a success! Thank you!
@leisergeist
@leisergeist 8 жыл бұрын
Such an underrated channel, the quality of these videos is phenomenal
@gwshelor4129
@gwshelor4129 3 жыл бұрын
When you "spin your wheels" it helps connect the dots for me as well as it "spins" off answers to problems i cant quite grasp a way to answer the issue. This is why i am completely enjoying your channel. The parallels of how to and why are shown in a way where i can apply the therory and have found solutions through the things you explain in the method you ecplain them. I cannot thank you enough for "spinning your wheels" especially on a roof top. That one long tube from your roof top solved 4 issues that i couldnt find a way to figure out what the root cause for. Please dont stop. You keep my wheels spinning to find the answers to the issues i encounter. Thank you.
@KaziNazmulYT
@KaziNazmulYT 11 ай бұрын
Every time I watch your video, I learn something new. Thanks for being with us.
@fredflintstone8048
@fredflintstone8048 5 жыл бұрын
Having implemented many magnetic flow meters, two of the main issues to consider when installing the meter is to make sure there is no air in the line near the meter (maintain a full pipe at all times). If possible install the meter vertically, but if not, make sure it's not in the highest place in the piping or anywhere else where air might accumulate. Looking at your testing fixture I would assume that there is air going past the meter. I would have put some kind of trap in the end of the line before running the pipe back to the bucket. The other factor is to install in a place so many pipe diameters upstream and downstream to avoid turbulence and try for laminar flow. That part of the test rig looks ok to me.
@wesfree
@wesfree 2 жыл бұрын
The most significant advances I've made in life have often stemmed directly from initial failures. Your frank and refreshing embrace of this notion is admirable. Tellingly, your unsuccessful first attempt has led directly (through the comments as well as your own self-reflection, I should think) to the basis for a new experiment that will undoubtedly improve upon version 1.0, as well as the broader enlightenment of your audience. Kudos!
@antony7048
@antony7048 3 жыл бұрын
Thank you, we are currently doing an engineering school project with a homemade magnetic flow meter, and we couldn't figure out why we ended up with so much noise on our signal. But you resumed everything ! Thank you very much.
@flomojo2u
@flomojo2u 6 жыл бұрын
Great video and very thought provoking for someone like myself who has been working with electronics all my (Relatively long) life. I was too lazy to go through all 500 comments, particularly on a 2-year-old video, however here are a couple thoughts... First off, without an iron/ferrite core in your coils it’s going to seriously limit the amount of signal you get out of it, a core helps to localize and focus the field, which is why you’ll see so many coils with cores regardless of whether they’re generating or trying to receive fields, aside from very high frequency, low inductance coils. Second, you might want to check into isolated, high gain amplifiers used in EKG machines or those that try and pick up muscle currents via EMG (electromyography). Ideally you want a high-gain, differential, isolated circuit because that way you can avoid inadvertently coupling in external electrical currents that may end up causing random offsets in your signal. I would steer away from an off the shelf h-bridge simply because you are using something that was never intended for a clean, spike-free output of exactly the same signals every time, there’s just no point in its normal application. Using an op-amp with a split supply set up to produce a square wave output would probably be a better bet. And finally, you might want to look at a high-resolution ADC (I.e. at least 14 bits effective/noise free, not the resolution of the ADC itself since they are always going to have a higher resolution that’s impossible to get in practice due to design limitations) to sample your signal and try and get a little more resolution from such low-amplitude signals vs your 8-bit scope. A better ADC isn’t mandatory assuming you can get enough gain from your main amplifier, though obviously this is all a matter of trying to squeeze more signal out without it vanishing into the noise.
@mdhvdubey
@mdhvdubey 2 жыл бұрын
That was informative.
@DSMPerfi
@DSMPerfi 8 жыл бұрын
I love the point you made about documenting failure. We don't get nearly enough of that in STEM education.
@zachwolfrom4522
@zachwolfrom4522 8 жыл бұрын
Thanks for the videos. I tried to be an electrical engineer but i didn't realize how important trig identities are. Your videos allow me to live vicariously through an engineer.
@DanSelling
@DanSelling 8 жыл бұрын
What a trip down memory lane, in the early 80's I used to work for a company that made mag meters. Thanks.
@lm5050
@lm5050 8 жыл бұрын
Always wondered how digital flow meters work, even without refinement you effectively demonstrated both theory and practice.
@IsaacLevy
@IsaacLevy 8 жыл бұрын
top men are working on these artisan magnets
@vakusdrake3224
@vakusdrake3224 8 жыл бұрын
+
@EngineeringNibbles
@EngineeringNibbles 8 жыл бұрын
had he added a core to the magnets he would have had a much more powerful field :p
@thiefx100
@thiefx100 8 жыл бұрын
Who?
@Wowthatsfail
@Wowthatsfail 8 жыл бұрын
TOP. MEN.
@imwacc0834
@imwacc0834 7 жыл бұрын
But are they Antibiotic-Free²-Range Magnets?
@drportland8823
@drportland8823 8 жыл бұрын
I was having a problem sourcing magnet wire locally due to a lack of the requisite copper mine. Then I remembered my house was just full of copper pipes. Problem solved! On a side note, do you have a line on a good plumber?
@175griffin
@175griffin 8 жыл бұрын
Be sure to get a locally sourced, non-gmo, organic plumber
@powder-phun949
@powder-phun949 8 жыл бұрын
I suggest using gluten-free PVC piping.
@leisergeist
@leisergeist 8 жыл бұрын
+Powder-phun If that's actually a "thing" I'm moving to Mars. Wouldn't surprise me in the slightest though, with people buying gluten free water and all
@drportland8823
@drportland8823 8 жыл бұрын
LeiserGeist If it isn't a thing it should be. After all, why should your house's bowels have to suffer from gluten?
@spoderman15
@spoderman15 7 жыл бұрын
+LeiserGeist Bruh get out of my life
@tamedelement
@tamedelement 7 жыл бұрын
I've worked 10 years as a fracker and we use 3" and 4" mag meeters in some of our rate monitoring. It's neat to see the theory on how some of the stuff around you works Shame you couldn't get it to work, but interesting concept
@KrazeeCain
@KrazeeCain 7 жыл бұрын
If I ever get my hands on an oscilloscope, I'm totally putting googly eyes on it too.
@uzaiyaro
@uzaiyaro 5 жыл бұрын
KrazeeCain you can get basic scopes pretty cheaply, if you’re ok with connecting it to your computer. Let me know if you’re still interested in details.
@marcosavbg
@marcosavbg 5 жыл бұрын
@@uzaiyaro I'm interested.
@markrichards5630
@markrichards5630 4 жыл бұрын
Ya but is the black tape to set off the googly eyes or to hide the brand of the scope (which is often done in videos/films) but if the latter, its kinda pointless since Rigol was smart enough to include the brand on-screen.
@neerajmythink
@neerajmythink 5 жыл бұрын
You are exceptionally genius person. And there is a need of such teachers or mentor in our society. Respect for u sir
@beachboardfan9544
@beachboardfan9544 8 жыл бұрын
Would love to see a redesign video of this. Success videos make failure videos all the more relevant.
@warmflatsprite
@warmflatsprite 8 жыл бұрын
Agreed. Failure videos are great and I'm happy to have watched this, but as a fellow engineer who knows all too well that the devil is in the details, I can't help but wonder what details are missing from this setup to make it work.
@beachboardfan9544
@beachboardfan9544 8 жыл бұрын
+Ben Burns Yes!
@Deliriousintentionsprojects
@Deliriousintentionsprojects 7 жыл бұрын
I thank you for showing the challenges we face when doing testing and research. Nothing is ever cut and dry simple testing or building.
@mhamzariaz5488
@mhamzariaz5488 5 жыл бұрын
Best demonstration which i have ever seen
@thatclintguy
@thatclintguy 4 жыл бұрын
@1:10 - "...and the challenges that arise when the real world doesn't quite match the theory". Brah, welcome to Electrical Engineering 101! The most precise imprecise engineering major of them all haha. In all seriousness, love the videos! EE here with a closeted passion for ME and civil engineering stuff. Keep it up!
@bradchambers4229
@bradchambers4229 5 жыл бұрын
The logic you used to eliminate the noise issue is the same logic we use when tuning controllers. You do a step change and measure the change in the process to tune a controller. Really cool video, thanks for the video.
@pronoy91
@pronoy91 7 жыл бұрын
You sir have my thumbs up for documenting your failure. It is probably the most underrated and unappreciated part of research. Hell, all failures are frowned upon. No doubt, anyone new to the field has to tread the path of same failures (may not be all, but some? definitely!) due the lack of their documentation, leading to wastage of time and funds
@richardbrooks4044
@richardbrooks4044 8 жыл бұрын
Outstanding job explaining the theory and practice, along with the challenges you encountered. Very useful material.
@laharl2k
@laharl2k 8 жыл бұрын
i love how you covered the rigol and specs on the scope yet on the screen it says rigol at plain sight
@leisergeist
@leisergeist 8 жыл бұрын
he probably only covered it for the googley eyes lol
@darktemp_de
@darktemp_de 8 жыл бұрын
I noticed the googley eyes in the last scene(9:08), where the wave forms a mouth. And I thought: Googley eyes make everything better :D ... I wonder why I didn't notice them earlier in the video? (They were already attached at 3:35)
@stanmccorkle
@stanmccorkle 2 жыл бұрын
Another great video. Congrats on the sponsorship! I like the music you used for your into and outtro. You should keep using it!
@JoshuaBorrow
@JoshuaBorrow 8 жыл бұрын
You engineers are absolute wizards..!
@TheNerd484
@TheNerd484 8 жыл бұрын
Cool video. this reminded me of a company near where I live that makes flow meters which "listen" to the pipe in order to determine flow rate.
@TheNerd484
@TheNerd484 8 жыл бұрын
Travis Collier it measures vibration in the pipe to determine flow. like if you had your garden hose running, you can feel vibrations in the pipe as the water flows through.
@TheNerd484
@TheNerd484 8 жыл бұрын
Travis Collier you're welcome, and thanks for letting me know about acoustic anemometers.
@warmflatsprite
@warmflatsprite 8 жыл бұрын
There's another method of measuring flow which uses strain gages to essentially measure the torque which the flow imparts on a U-shaped bend in a pipe. This probably won't work well for this sort of setup however, as I believe it works best in higher pressure/flow scenarios.
@montanacaleb
@montanacaleb 8 жыл бұрын
The production quality on these videos are going up every time great work keep it up and you will blow up!!!
@JeremyMcMahan
@JeremyMcMahan 8 жыл бұрын
Great video. And thank you for sharing your "failures" too. I know I learn more from mine than from the successes!
@JimFortune
@JimFortune 7 жыл бұрын
Noise to signal is high, not signal to noise.
@tylerpatterson3919
@tylerpatterson3919 4 жыл бұрын
its signal to noise ratio in electrical engineering like he said actually ie SNR = 10log(Vsig/Vnoise), as Resistance cancel we can use log properties and the fact that P = V^2/R, to make it SNR = 20log(Psig/Pnoise) in dB. Look up signal process engineering or an embedded systems textbook for a better definition :)
@Wayne_Robinson
@Wayne_Robinson 6 жыл бұрын
Great demo despite the less-than-usable result. ! I'm glad to see you used only artisan hand-wound coils from locally-sourced wire.
@jesperandersson89
@jesperandersson89 8 жыл бұрын
Love how you are always on the edge on your comfort-zone!
@BalaTutor
@BalaTutor 7 жыл бұрын
Shameful or not I am liking this video for the effort involved and explaining the concept elegantly.
@Monkykrap
@Monkykrap 8 жыл бұрын
I work at a power plant in Sweden and i'm in awe. It's not the simplest solution but if it works with both low and high flows then i can see it being used in a number of applications. Exampel, dosing were it can be tricky due to the low flow rate to measure the flow. BOSS! COME CHECK THIS OUT!
@jogodeplanilha
@jogodeplanilha 8 жыл бұрын
Practical (real) Engineering is just like that. Best luck next time! Love your videos!
@smithsmithington8271
@smithsmithington8271 8 жыл бұрын
Thank you for making these, I've watched about 5 of your videos today and you've got such a friendly, welcoming demeanour! Keep going buddy, I'm sure your subscribers will keep climbing. Oh and greetings from a Scottish graduate Civil engineer.
@UCFCamaroSS
@UCFCamaroSS 6 жыл бұрын
Your videos are awesome buddy I tried engineering for 3 years before switching to business but I think I want to get back into it
@victorrobleto-mv1vx
@victorrobleto-mv1vx 4 күн бұрын
The EMF generated is proportional to the conductivity of the fluid use a high conductivity fluid , also a larger diameter magnets 🧲 it’s going to deflect more charged particles to the electrodes. space between electrodes: a larger diameter pipe is going to increase the space between electrode. Also the EMF is proportional to the speed of the fluid, a Bernoulli design pipe it may help to increase the speed of the fluid. Great job with your videos ; you can improve all the mentioned variables to get a better signal. Good luck to your next version of an electromagnetic flow meter video. Regards from West Palm Beach , Florida , USA 🇺🇸.
@arthurkepler483
@arthurkepler483 3 жыл бұрын
You "failure" saved me from spending a ton of time trying to DIY this myself, so thanks! I should just spend the money and buy an off the shelf one.
@trentgraham465
@trentgraham465 7 жыл бұрын
Great video! I always love your stuff. Though I will say in response to the minor dig at physicists in the beginning, the AC EM flow meter was patented by Alexander Kolin, who was a biophysicist.
@pate8544
@pate8544 7 жыл бұрын
Thank you for the interesting and well made videos. I love how your channel shows the process that leads to a solution as well as the knowledge that is used on the way.
@eyassu
@eyassu 8 жыл бұрын
You should make a video with Destin (SmarterEveryDay)!
@WillThat
@WillThat 8 жыл бұрын
Trying to measure the flow of liquid as been living hell at work lately. We've tried turbine meters, ultra sonic meters, Coriolis meters, and now we're trying a torus wedge differential pressure meter.
@PracticalEngineeringChannel
@PracticalEngineeringChannel 8 жыл бұрын
Very cool. There are so many interesting ways to do it. I tried to pick one that would be easy to demonstrate, but I was wrong!
@The_Viscount
@The_Viscount 4 жыл бұрын
Documenting your failure is just as important as documenting your success. Absolutely. When I was a kid, I built a small scale ion thruster. I know it worked just fine. I could feel the small amount of thrust I was producing. Unfortunately, I miscalculated the amount of power I would need to get a 1 gram thrust and, as a result, never got the thing to spin on the magnetic bearing I built, and so couldn't record any data. The project got me a solid A- in freshman physics, but I still wish I could have gotten the right power.
@Rulerofwax24
@Rulerofwax24 8 жыл бұрын
That intro sounded like a PBS or NPR show. But, it's good to see you getting the recognition from the people with money that you're worth supporting.
@highfidelityinc
@highfidelityinc 8 жыл бұрын
I enjoy your videos. I would recommend driving the magnet coils at a frequency that is not harmonically related to the line frequency or other interference sources. Amplify your sensor signal and feed it to an analog to digital convertor (ADC) at a sampling frequency that is a much higher harmonic of your driving source. When amplifying the signal, amplify it just enough to keep it close to the full scale input of your ADC without clipping. Then take a discrete Fourier transform (DFT) of your sampled signal to filter out everything except the frequency of your driving source. That will have the effect of having a very narrow bandpass filter of your sampled signal and greatly reduce the effects of noise. I've used that technique to pull signals out of the noise in other projects. It done right, you can increase the effective number of bits of your ADC by an order of magnitude or more. Main issue I could see is keeping your driving source from radiating into your sensors directly -- so layout is probably critical.
@campbellkennett7984
@campbellkennett7984 2 жыл бұрын
4:34 Signal to Noise ratio here is low. The unwanted noise is almost as high as the EMF, approaching the LOWEST S/N ratio of 1:1. A much more desirable ratio is HIGHER, for example 100:1. Hate to nit-pick but the engineer in me wants to call it out. Love your work Grady and I must say you have already taught me way more than I could ever hope to teach you. That's why I'm a subscriber to your channel
@tHaH4x0r
@tHaH4x0r 2 жыл бұрын
1:1 is not the lowest SNR attainable. You can decrease the signal/increase the noise further (i.e. you go into fractions). This is the point where you go from 0dB to negative dB. You can do this until you approach 0:∞ ratio (i.e. an SNR of -∞dB).
@chrisnothnagel4910
@chrisnothnagel4910 5 жыл бұрын
No worries about the fails. I always wondered how these meters worked and thanks to your informative video... I now do. Thanks for a super channel!
@Airblader
@Airblader 8 жыл бұрын
I'm definitely happy you made this video. I never really thought about how flow meters work, though it seems so obvious that it's not a trivial problem once you get that initial thought. I really enjoyed the video!
@jrslack4556
@jrslack4556 8 жыл бұрын
A combination between positive displacement and induction coils is quite easy to do. I've seen industrial flowmeters with simple design as such. It is using an orifice plate, a rotating wheel with an iron core attached inside a pipe, and a coil to induce flux. The amount of voltage induced would translate to the velocity of flow. It is essentially a small hydro turbine and the orifice plate serves as a constant.
@venkir1408
@venkir1408 2 жыл бұрын
You are awesome. I watch you videos and learn many things. pls continue doing reasearch on it. I know you can do it. thanks for sharing this hard earned knowledge to all for free.
@bdafeesh
@bdafeesh 8 жыл бұрын
Fantastic video, and even better explanations! Impressive visuals you did there as well.
@BogdanManciu
@BogdanManciu 8 жыл бұрын
First I want to say great work on building and publishing this. It really showcases a lot of the tricks we use do measurements out in the world. Can you try the following to improve your psnr: - use half the transformer of an electric appliance (coil with core), with proven magnetic strength - put salt in the water - bigger pump to generate your data points Or better yet hack one flow meter and stick the scope probes in that. Thanks again for building this.
@MorRobots
@MorRobots 8 жыл бұрын
So I thought about this some more and was thinking about ways to improve your results. 1: You may be running into reactance limitations of your coil and or the series resistance of the wire, how-much current are you driving though the coil and what is the frequency? See if you cant drive more current though it, perhaps putting some parallel capacitance on the H bridges DC rail so you can dump more current during the 33% down time of the duty cycle. 2: You may want to use a band pass filter to dump any high frequency and low frequency noise and just isolate on your driver signals range. In reality the current that flows between the electrodes will be AC with an amplitude relative to the flow rate (as you stated). If you can filter out all the noise then you will have better results. So how I would improve this experiment: 1 - increase the inductance of your coils (ferromagnetic core), measure that inductance and calculate an ideal driver frequency. 2 - increase the current (Capacitors, larger power supply, larger cross section on the coils) 3 - use a band pass filter and isolate your driver frequency 4 - ground out the fluid before it gets to the electrodes and the coils. (help kill any AC coupling and inherent charge from the pump) 5 - use a transformer on the electrodes. your amp is amplifying voltage however the setup is inducing current, I would step up the voltage to get a better reading. Also you will need to make sure that amp has a + and - supply rail since your reading and AC signal, unless you use a capacitor and an offset voltage. I cant tell exactly what amp you are using their but I would also make sure you use a linear device such as a precision op-amp, I know a lot of the amps they sell on those breakout boards are actually class D amplifiers for audio. This may get you much better results.
@CoolerQ
@CoolerQ 8 жыл бұрын
My first point of call would be to reduce the electrical interference in the signal wiring. I don't think you ever showed it in the video, but I would start by using shielded twisted-pair cable to connect the electrodes to the differential amp. Make sure you connect the shield to the differential amp's ground, and connect the twisted pair to the two electrodes. Hopefully that's something you can try without too much work? If you want a cheapish source for shielded twisted-pair cable, you can buy STP Cat5 networking cables pretty cheap. Or you can buy audio cable, though that's usually on a larger spool.
@jcnash02
@jcnash02 6 жыл бұрын
Quentin Smith buy a cheap microphone cable for $5 or so on EBay. Cut off the connectors. Voila.
@jackc5588
@jackc5588 5 жыл бұрын
I think you should try again. In my opinion, it would be satisfying for you and us all to make it work. Plus, from the comments below, it looks like you weren't too far off. YOU CAN DO IT!!!
@RobertoMariani
@RobertoMariani 8 жыл бұрын
A hint from an EE: if you have to extract data from a lot of noise, and you have the excitation signal available, you can use a lock-in amplifier to do so. You can surely find all the details searching the Internet, but the principle is to extract the correlation between the stimulus and the output, so to increase the SNR; this can be done with a simple analog multiplication between the input and the output. Once you have done that, you'll be able too heavily low-pass the result of the multiplication and get a nice clean signal. The multiplication is especially easy to do with your stimulus as you simply have to invert the signals coming from the readout twice per period. One question, though: why did you use (+1, 0, -1, 0) instead of a simple (+1, -1) excitation?
@alexalvarez2495
@alexalvarez2495 8 жыл бұрын
I'd really like to see how you manage to reduce noise. Couple of ideas: 1) since your pipe is pvc, ground the fluid and pipe to get rid of static charges, and most likely reduce the charge within the fluid. 2) Get some shielded wire for your signal pickup. Considering the voltage you are picking, even radio or nearby cell phone signals might be interfering. You did quite some work to make the testing rig. I'd rather take advantage of it. Great video by the way.
@axelasdf
@axelasdf 8 жыл бұрын
Add some salt. Would ions in the local environment change results significantly? I'd also try distilled water. "Pure water," as I've been instructed is remarkably insulative. Such devices may need to be calibrated to local water supplies, assuming that they are invariant. Diaphram meters are the simplest accurate measurement that I'm currently aware of for both gas and incompressible fluids.
@yarbarbar
@yarbarbar 8 жыл бұрын
+1
@PracticalEngineeringChannel
@PracticalEngineeringChannel 8 жыл бұрын
I tried some baking soda to increase conductivity but no dice.
@yarbarbar
@yarbarbar 8 жыл бұрын
Justin Koenig The KZbin app doesn't implement +1
@JustinKoenigSilica
@JustinKoenigSilica 8 жыл бұрын
Austin Keller then just don't do it? it really doesn't make much of a difference
@allanrichardson1468
@allanrichardson1468 8 жыл бұрын
If the point of an actual meter is to measure the fluid that actually has to be delivered, changing the fluid to make it easier to measure is not an option. You don't expect your water utility to add salt to your drinking water just to make their meters work better (of course if you live in Flint MI, you have lead in it already). For a test or a demo maybe, but in the real world you find a way to measure what needs measuring. And he didn't talk about nonconducting fluids, although the teaser at the beginning of the video seemed to show a gasoline pump. Maybe they use a hot wire anemometer for those (but not too hot).
@davcar94
@davcar94 8 жыл бұрын
Awesome video! Many concepts here. Not a failure at all.
@justinwasner2557
@justinwasner2557 8 жыл бұрын
Another great video! Really enjoyed it!
@code3responsevideos872
@code3responsevideos872 3 жыл бұрын
This brings back memory’s of my MIT days. The hours spent making artisan coils for electromagnets.
@cletus_maximus4711
@cletus_maximus4711 8 жыл бұрын
really love the videos man!......can u go a little more in d3pth into the math of the system?....also love how you expand into more than just civil engineering....keep posting the awesome videos man!
@DMike92.
@DMike92. 8 жыл бұрын
You're right : Showing it even if its a fail is great !
@garthvater
@garthvater 8 жыл бұрын
i got to make one of these in my second year of electrical engineering. although i had machine wound electromagnets, and probably a better pump, my results weren't much better than yours. if it helps, i found distilled water gave more consistent results, and gold plated electrodes helped as well.
@AIM54A
@AIM54A 8 жыл бұрын
Ultrasonic transducers are a great way to measure flow. Phase change is relative to flow rate and changes in amplitude is related to changes in the fluid density or entrapped gases etc.
@BillySugger1965
@BillySugger1965 8 жыл бұрын
Yes, I have a suggestion to get this working without a total redesign. I suspect you have an issue with the magnetic circuit. Remember, a voltage is only induced when the magnetic flux changes, and with a biphasic pulse waveform it only changes at the step edges. So you need to increase the waveform frequency to the highest your ADC can cope with, and increase the energy stored in the magnetic circuit by adding a soft iron band around the sensing region, close to the outside of the coils. And try varying the delay between wave transition to triggering the ADC sample, I suspect a minimal delay might give best results. Hope this helps, and would love to see a follow up video if it does.
@cyrielmabilde4577
@cyrielmabilde4577 2 жыл бұрын
Sorry, in a former life I was designing electromagnetic flowmeters and, If sampling happens during the plateau phase of the biphasic pulse waveform everything is OK, just as it can work with a non-varying magnetic field (a permanent magnet). But the latter can cause polarization effect and consequently dc errors. Note that Faraday's law does not necessitate that both the conductor (in this case the liquid) and also the magnetic flux should change. The moving conductor as described in the law is represented here as an ever-renewing chain of small liquid rods, moving between the two electrodes, in a direction perpendicular to the unchanging magnetic flux.
@micahnsmith
@micahnsmith 8 жыл бұрын
Thanks for another great video! One suggestion I can think of to reduce the noise would be to use a water tank on your roof and eliminate the pump.
@EnjoyCocaColaLight
@EnjoyCocaColaLight 5 жыл бұрын
I love that you put googly eyes on EVERYTHING.
@LD-qj2te
@LD-qj2te 6 жыл бұрын
Great videos! Great presentation and graphics too ! Well done!
@gaius_enceladus
@gaius_enceladus 6 жыл бұрын
Very good video! Even though your demo didn't quite work, your explanation of the theory was very good!
@Drmcunningham
@Drmcunningham 6 жыл бұрын
Enjoyed your video - learned a lot!
@Xylos144
@Xylos144 7 жыл бұрын
Hey, a little late, but just as a suggestion if you still have the system set up. You could spike the water with a ton of salt. That should make it far more conductive and boost the resultant signal in a more or less linear fashion according to the salt density.
@Fwacer
@Fwacer 6 жыл бұрын
Xylos144 sometimes this can damage the pump, depeneding on the type he is using
5 жыл бұрын
Pal, I like your humble approach to science. Keep it up
@CalebJohnsonlivingca
@CalebJohnsonlivingca 8 жыл бұрын
Dat audible commercial at the end... watched the cat through the whole thing. Brilliant.
@user-st6to8kh7e
@user-st6to8kh7e 8 жыл бұрын
Thank you for this video! It was very interesting to watch. And the visualisation of information is really great.
@shasterdhari
@shasterdhari 8 жыл бұрын
This channel is partially the reason I'm pursuing engineering. Starting first year in September. Any tips from anyone here?
@ericowen5179
@ericowen5179 8 жыл бұрын
The cat just chillin there at the end tho
@agate_jcg
@agate_jcg 7 жыл бұрын
You could get a much stronger magnetic field by using an iron core in your electromagnet. In fact, your best bet might be to use a pre-made electromagnet: tear the rotor out of a small AC motor and run your pipe through the stator. A small C-frame shaded pole motor might be perfect for this (cut the shading coil.) en.wikipedia.org/wiki/Shaded-pole_motor
@edward17829991
@edward17829991 6 жыл бұрын
great idea
@DavidZunigaConceicao
@DavidZunigaConceicao 8 жыл бұрын
Amazing video! I worked with some magnetic flow meters once and was really curious to know how they work!!!
@tony123456789fuck
@tony123456789fuck 4 жыл бұрын
Many thanks for your effort and explanation very good video God bless you I am learning from you.
@wueric4076
@wueric4076 2 жыл бұрын
The noise may come from the AC line built-in the building or the pump. To overcome the common mode noise which is far larger than the signal you want, your circuit need to add high CMRR amplifier. Instrumentation amplifier is widely used in such noisy application. There are many models of Instrumentation amplifier IC can be found. For example, TI's INA848 with CMRR>132 dB. I also found the input wires connected to the PCB can be twisted then shielded to avoid the loop magnetic induced noise. Twist the input wires of coils could be helpful also.
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