Kawasaki Z1 900 engine rebuild - Episode 6

[@milanstefanovic3854]

Every single video on this channel inspires me to go to my garage, and, at least wipe and polish or just inspect some part on my bike. If there were more enthusiasts like this, this world would be a much better place. Thank you Mr. Millyard. Your work is amazing.

[@TheMegaross91]

I wish I had that motivation, my bike is still wearing flies from june along with 6 months of daily riding grime. I really need to wash it...

[@paulthompson8613]

Got to ask what is your bike

[@althejazzman]

I'm going to do some bike maintenance tomorrow, and maybe a bit of polishing too. Mine is a Yamaha SR250

[@rdaystrom4540]

Best carb rebuilding video on the internet. Entertaining as well. Very good scripting , narration, and editing. Thank you.

[@jlconway]

Everything turns out perfect in Allen's life. The carbs are perfect, the tools are perfect, the tea is perfect. Why? This guy has the outlook perfect. Just here doing what he loves and sharing it with the world. Thanks, friend. Video was perfect.

[@milanstefanovic3854]

Just perfect. 😁

[@Bradandchristinenj]

17:55 after the complete 4 carb rebuild & reassembly; “and not a single component left over, I’m really pleased about that”… such an understatement ! Thanks for imparting your can-do attitude & light touch technique; both prerequisites for quality work.

[@paulcowell7588]

This bloke really is a mechanical genius..I'm always in awe of a man who develops such incredible skills over the course of decades. Wonderful.

[@WJSpies]

I'm a former aircraft mechanic (USAF) and I LOVE these videos that Allen produces for KZbin streams. When I'm in the mood (which is 85% of the time) I simply love watching vids that make perfect sense, and put the whole world right, on its proper axis. They're interesting and very informative to me. Allen is a mechanical genius who share his wealth of, what is often uncommon, knowledge with the world at large. It's just right, extremely rewarding to observe a master motorcycle mechanic do his thing. Please keep producing these gems Allen! They're great..

[@AllenMillyard]

Thanks

[@pauldickinson1434]

I really find Alan's videos very relaxing.. No silly music just the ticking clock and his gentle voice... Wonderful...

[@mrsmith4662]

One of the remarkable things about Alan (amongst many), is that he never refers to any Haynes manuel for any of these (I have a completely oil stained one for one of my bikes, the rest I just avoid taking apart), it's all in his head, like a concert pianist not needing the sheet music. Genius.

[@johnnyblue4799]

In all fairness these carbs are not very complicated and Allen is a bit of a genius. This is peanuts for him. Something he does so he doesn't get bored while having a tea. If you didn't see them, watch his older videos about the full suspension mountain bikes he built from scratch. Those are monumental! Really works of art and engineering. Or the Viper V10 bike and Kawasaki 6 cylinders he built... amazing work.

[@AccAkut1987]

Honestly we don't know that, even an expert like him probably has a manual on hand just in case, it's just professional. Can't have every torque spec in his head 😅

[@johnnyblue4799]

@@AccAkut1987 Did you see him using a torque wrench? In time you develop a feel for how tight things need to be and you're going to use a torque wrench for where it really matters like cylinder heads, connecting rods, wheel axles etc.

[@llamamanism]

There is also an editing facility, so even if he had a quick check in the manual we wouldn’t know about it

[@mattyb7736]

I wouldn't trust a Haynes manual as far as I could throw it. They aren't even any use in the little room, papers too shiny.

[@cyclingbikerwholovestotinker]

although I've never rebuilt an engine properly Allen's work is very inspirational and even therapeutic, he really is a master at work on both engineering and camera/narrating.

[@timlane3650]

Like the way you are so methodical Allen,your videos are a pleasure to watch

[@Antony_Jenner]

Allan left us on a cliff hanger, there nothing better than a freshly built engine starting for the first time.

[@AllenMillyard]

I will film the first start when it’s a nice dry day and I can get it out of the garage 🙂

[@Antony_Jenner]

Nice. 👌👌

[@GivathBrenner]

Owned and drove a 73 Z1900 for 5 years. !978 - 83. It was fast. Enjoyed watching your clip. Mr. Phillips - Canada - Retired

[@MM_in_Havasu]

Well-done, Allen! You make it appear to be a simple chore to assemble a complete rack of 4 carburetors! Thank you for an informative video for those who have not rebuilt a rack of carbs in this manner, and cheers to you, Tracy, and those ever-present hedgehogs! 😎👍👍👍

[@marcusstephenson8483]

Ah Allen! In a world full of experts, have-a-go’s, bumblers & crackpots, your calm, deliberate and methodical process is so refreshing. You reinforce good practice, thoughtful analysis and brilliant simplicity. No need to barrel along breaking & botching… Bringing joy to fellow enthusiasts, tinkers and as my young son often once remarked, “fixing, working Daddy?” Thank you.

[@justinmijnbuis]

It's hard to put in words how intensely enjoyable these videos are ... and that clock, I just love it.

[@colboysigmax]

Aside from the skill, which most comment about, the pace and the photography in these videos are brilliant. Very clear and makes me feel more confident to do my GPX750's engine!

[@shawnsingleton3034]

I’ve been through my 29 mm smoothbores on my 74 Z1 a few times and never thought about using a blow tube to check the needle and seat 👍 thank you for the bit of knowledge, sir

[@willbar1961]

Mr. Millyard is way ahead of the rest of us. I did a set of 6 Honda CBX Carbs. years ago and I kept looking at diagrams and notes. They even had to be tightened to the bracket in a certain order or the throttle linkages wouldn't work right. I actually tested that by tightening some out of order and the instructions were right. I bet this guy knows most of that stuff by memory.

[@m1cky6]

It blows my mind how clever you are to rebuild these. Then you stop and think, how clever are the people who actually manufactured them!? 😂 I love watching these videos, thank you for the effort and trouble that you go to in making them for us!!

[@robbie123robbie123]

Well done Allan. I love rebuilding carburetors and enjoyed your video. It's so therapeutic, watching and listening to you do your amazing work. I restore vintage Hondas. Most recently a 1979 CBX1000 including full engine rebuild. I drag raced it recently and won my class too. You are my greatest inspiration. Thanks for sharing all your god like skills with us mere mortals.

[@Lou.C59]

I find watching you work Allen is a cathartic experience.

[@SIETSE.WITZENBURG]

The Bob Ross of motorcycle repair ❤

[@thewatcher5271]

Hey Man, Your Memory Retention Is Just Amazing! I'm Always Excited When Your Next Video Pops Up. Thank You For Sharing Your Expertise With Everyone!

[@426john]

Loved every moment , thank you Alan , kind Sir .

[@6brman224]

I always suspected my mechanical skills were inadequate. Every one of Allen's videos confirms it.

[@garyronaldgray4978]

This man is an inspiration to all would be mechanics, just looking at the amount of parts can make some people get sweaty palms, and he makes it look so easy it’s obviously his life’s passion 👍

[@johnrewijk8371]

Nice job again , specialy liked the drill trick for synchronising the throttle opening. I used this trick without knowing you are doing this the same way. I attached a magnet on the drill and let gravity help to adjust friction on the drill. With carbs vertically on 2pieces of wood. Like watching your work Allan. Greetz John.

[@markhinde6187]

Great camera work, a lot of work must go into it, as well as the carb rebuild which as usual is priceless, thanks Allen

[@AllenMillyard]

Thank you

[@peterm3964]

I had a z900 back in the seventies . What a nice machine it was . Sold it and my mother was absolutely relieved .

[@dennis38y]

Brilliant video as always Allen. Very informative and you always make it look so easy ! Thanks for sharing.

[@garyspracticalworkshop357]

Oh, boy , I have a lot to lean on my KZbin presentations , Cheers Allen, great video .

[@snottyvar]

Besides the excellent work your filming is second to none. I had the video playing while I worked on my carbs. As others have mentioned I very much enjoy your gentle approach. I have since discovered Henry Cole, The Motorcycle show and the best named show ever, Junk and Disorderly. There are good shows here across the pond but nothing compares to the Mother Country and a good cup of tea ( with one of Tracey's cupcakes) All the best.

[@641032008]

Thanks Allen, you took us through this assembly with full instructions. Many thanks.

[@dussikkeyvar12]

Love the ticking of the clock in the background…

[@gonegliding2966]

Thanks for sharing Allen. Wonderful to see the old Z being given love. I rolled my ST1100 out of the shed yesterday, ready for a roadworthy (think you guys call them MOTs?). So looking forward to riding it 🙂

[@rottieman347]

How on earth do you remember where all the parts fit? Brilliantly informative, old school proper mechanic. Thank you

[@leafforever9174]

I'm running out of superlatives, regarding this 'Genius'. Sir, I am in awe of your skill and vision.👌

[@rabk5702]

Nice to see the hedgehog sign up after you got it of Mr Cole lol nice job on the carbs 😁😁👍👍

[@Malc2169]

What really impresses me is how Allen actually refurbishes his projects, rather than just loading a new parts cannon and replacing anything that's less than shiny.

[@ducatobeing]

That was beautiful to watch, calm, methodical working. I know that if it was me, there'd be a pile of "spare parts" at the end and the result would look like the work of a raccoon on crystal meth.

[@kiwiswede]

What a massively over-engineered carb assembly. Beautiful to look at but 10x more complex than anything I have ever rebuilt.

[@bobgoodman1451]

Never miss an update!

[@chrisford9045]

I'm really pleased with that! ✨

[@kevinstephens3792]

Time passes quickly when you are having fun. Thanks Allen another amazing video, everyday is a school day.

[@GavinFreedomLover]

Allens videos are possibly the best on KZbin, Best of all he is a fellow Englishman and this makes me feel kind of proud of his efforts, thank you Allen

[@joncollins-oj8ve]

I don't know about 'just perfect' more like 'just brilliant'. Camera work, everything spot on. Just watching Allen on a vid like this before working on my bikes me calmer and better at it! Got to give a shout out to Mikuni as well. What lovely pieces of motorcycle engineering. Thank you Allen.

[@tonymarkey6525]

That was a brilliant run through. It makes you realise what a simple and yet complex piece of equipment a set of carbs actually are. Thank you Mr M👍👍

[@keithgarland3404]

You obviously don't have a lot of heating on in your garage, so we do appreciate you making these videos, always meticulous work, you the man 👍

[@AllenMillyard]

🥶

[@brianrowlands2848]

Engine repairs and work on motorcycles fascinates me, I could watch Allen for hours!😊

[@lennartswenson2690]

Just like a watchmaker with a pile of parts. A privilege to watch him...

[@charlesoliver2838]

So relaxing to watch and with the clock ticking.

[@shane6115]

I lock myself into my spare room at my home so nobody can disturb me to watch this genius at work, I have to say though , thankgod for reliable fuel injection, cause a mere mortal like myself would be lost trying to do assemble those carbs.

[@AllenMillyard]

They’re quite straight forward really 🤔

[@shane6115]

@@AllenMillyard. Easy for you to say, you built a Kawasaki 2300 V8 with a hack saw and a size 14 spanner in your shed while living on tea and your wife’s lovely cupcakes 🧁

[@owensbama1923]

Another awesome Alan video. I'm really pleased with that. Lol another banger Alan. Keep up the great work.

[@howder1951]

Great episode, nice work on those carbs. They certainly went out of their way to make them workable. Cheers!

[@manosparavida3551]

First time in a long time since I last viewed Alan's work and must stress at the ingenuity and simplicity of the throttle adjusting tool and the applied engineering of using the precision measurement of a drill bit to clarify the absolute correct space. Bravo.

[@tamar5261]

Those carbs are a work of art

[@kougerat5388]

I honestly thought when you said I look in the tins you was going to say there's no cake to go with my cup of tea ! Another great video Allen thank you.

[@dawnsabin-simpson8938]

Thanks Allen, I,ve got a GPZ305B to finish and you have just motivated me to press on with it....Cheers dude.

[@grenvillephillips6998]

The sort of job which requires a good eye, a steady hand, a clean bench and a good light!

[@grosbeakmc]

Another wonderful, engaging and educational Allen Millyard video, featuring fiddly bits, offered up parts and perfect fits with which to be really pleased. And of course featuring Tracey, tea, Charlie Weaver and garden life. No baked goods this time, though. Pity!

[@dustymiller7758]

Great entertainment, those carbs are quite complicated. They look better than new now. Well done Allen.

[@hellcat3522]

No baking unfortunately but that carby tool firmed up the end of my tongue a bit! Rad!!

[@graemecatty9921]

How you manage to reassemble a complex carburettor system without referring to a manual beats me. You are a one-off Mr Millyard.

[@gdfggggg]

Years of experience.

[@CaptainDangeax]

Seems so easy and relaxing. carburetors and I are not friends, I prefer electronic fuel injection. Anyway, this video is so relaxing. Allen knows his job so well it seems easy, and that's the sign of perfect handcraft

[@jeffeeeeeee]

I could listen to you explain things about motorcycles all day, thanks for the work you put into these vids they are "perfect"

[@markhensley9378]

Quite intricate and time consuming but very necessary. Thanks so much for taking the time to teach us all about this process. Have yourself a great day!

[@davidhome4975]

Lovely quality mikuni carbs, never to old to learn something like your magnet trick. And love the different version of the adjusting driver.

[@H-M-78]

Seems like you have a very understanding and loyal wife. I'm only having those tea cups throwed at me 🤣

[@scottcates]

Holy Smokes! That is some Rube Goldberg-like throttle assembly! I've reworked dozens of the subsequent generation of these carbs and the throttle linkages are so much easier to assemble and adjust. Kudos to Keihin for taking carburation to the level they did with the CVK series. These Z1 carbs are so much more complicated, I recommend learning how to service carbs and linkages in the CVK series before taking on these crazymakers 😜

[@andrewstoffel1170]

Remarkable how that ticking clock in the home counties relaxes me in SW France. 👍👍

[@waynegeorge7595]

I really just can not wait for this gentleman's videos to come on KZbin I'm learning something new everytime i watch them, absolutely awesome work.

[@user-br3ou2cs9o]

Bike is looking really good. My heart's stirrable-memory-space is waiting earnestly to hear it run.🙂 Tracey is The Best. God Bless✝️🕊️

[@cpuuk]

Honestly, watching Allen work is like looking at a Zen garden of rest.

[@yamonda900]

Another great video Allen , you make it look so easy, thanks so much for making these videos.

[@CitizenSmith50]

Wow ! Makes me appreciate my Kawasaki Mach IIIs, with their 1 into 3 split cables for accelerator & choke ! Interesting video, which makes me appreciate never having had to go through this procedure. Cheers from rural South Australia !

[@CitizenSmith50]

PS Great Videography and Production !

[@Colin_Ames]

Thanks for another truly entertaining video. I’m looking forward to the next one.

[@almclean4835]

I like how you make all so simple. Brilliant

[@johndavies2396]

A bit disappointed no cupcakes! Just another brilliant lesson in perfection

[@albertlarroca1271]

Subcribed !!! we love your creations !!! Regards from Germany !

[@spyder2001]

Thanks for the series. I'm in the middle of rebuilding a 125cc Vespa Engine - along with installing a big bore kit before swapping it into a 50cc ET4. Not quite a Viper Engine'd Motorbike.... but its a start! I like the little side notes with useful tips - like magnetising a screwdriver. Will definitely be using that tip in future.

[@featherstonehobbies]

Love the sound of your clock in the back ground 😊

[@Ecosse57]

i love that adjusting tool! that new sign is really neat as well! slow hedgehogs... slow, hedgehogs!

[@stephenpotts8170]

Allen I know you have most likely done re-builds hundred's of times but how you remember how it all goes back together is beyond me. Thank you.

[@AllenMillyard]

It’s all quite simple really

[@stephenpotts8170]

That's easy for you to say ha-ha I think it's bloody marvellous.@@AllenMillyard

[@tonycamplin8607]

Another perfect video, I'm really pleased about that! Thanks Allan.

[@johnwardle9667]

This was absolutely dreamy....

[@richardwhittle2302]

This video was all amazing Allen you must have a photographic mind to remember which part goes where - at times it resembled surgery 😂

[@notpoliticallycorrect1303]

Finesse, the difference between doing it and doing it properly.👍

[@michaeltaylor8835]

Allen is a perfectionist

[@dansonthetube]

Basically 'A pile of parts' (Shiny in this instace) beautifully assembled by a trusted friend! into something wonderful (That works!) 🥳 Top job as ever AM 👍

[@loupuleff571]

No left over parts is a real good thing nice job there Allen !

[@camperp195]

More excellence from mr millyard! 👍

[@markcarter9476]

A Millyard video, the perfect way to start (or end) the day.

[@nickmeier9356]

I find Alan’s clock so therapeutic

[@markconlon814]

A great video Allen, I wish I had your skill and patience, I noticed you never got a cake with your tea this time lol

[@visiontm17]

You're like a fine watchmaker Allen and I can't believe Henry Cole actually made you pay for that Hedgehog sign 🙂

[@AllenMillyard]

I got it cheap 🙂

[@retromechanicalengineer]

A joy to watch Allen.

[@walkingpictures]

Superb work again Allen,made to look so easy!!! Thankyou for the video,just perfect Kimbo

[@ribotero]

Great video again. You make it look simple.

[@jiltedjohn9294]

Charlie Weaver gives approving nods !

[@SpiritintheSky.]

This video has made my day. Thank you.

[@timothypywell2511]

Nice video again it was good to see you had no parts over.