लाइन बैलेंसिंग क्या है और कैसे करे ?? What is Line Balancing & Howto DO it ?? | AYT India Academy

लाइन बैलेंसिंग क्या है और कैसे करे ?? What is Line Balancing & Howto DO it ?? | AYT India Academy
_____________________
Equipment used for recording this video:
My Glasses: amzn.to/3eG2mAu
Mic used for Recording : amzn.to/3nEEi4V
Laptop Used for Editing : amzn.to/3gUyp2m
Green Screen : amzn.to/3aOIvOv
Phone for Recording : amzn.to/3xDTILG
Lighting : amzn.to/3xDTILG
_____________________________________________________________________
Visit Our Website @ www.aytindia.com
AYT India Academy @ / aytindiaacademy
AYT India FB Page @ / aytindia
LinkdIN @ / shakir-mohd-483a75103
_____________________________________________________________________
Channnel Videos:
* What is TPM & TPM 8 Pillars : • What is TPM & TPM 8 Pi...
* 7 Quality Control Tools : • 7 Quality Control Tool...
* What is KAIZEN CONCEPT of LEAN : • What is KAIZEN CONCEPT...
* Lean Manufacturing सिर्फ 15 मिनट में सीखें (हिंदी) : • Lean Manufacturing सिर...
* What is O.E.E (Overall Equipment Effectiveness): • What is O.E.E (Overall...
____________________________________________________________________
Channel Playlists:
* LEAN Manufacturing : tinyurl.com/y3...
* Quality & Systems : tinyurl.com/yx...
* TPM (Total Productive Maintenance) : tinyurl.com/y3...
* Inventory & Store Management Series : tinyurl.com/y3...
* G-Suite- Google Form, Google Sheet etc. : tinyurl.com/y3...
* PPT / MS- PowerPoint Classes : tinyurl.com/y3...
-------------------------------------------------------------------------------------------------------------------
Music: www.bensound.com
-------------------------------------------------------------------------------------------------------------------
Reference:
-------------------------------------------------------------------------------------------------------------------
About Myself: Shakir Mohd (B.TECH)
• I am a B.Tech in Mechanical Engineering
• I have total working Experience of Around 7 Years in Training, Execution and Implementations of Various Lean Tools and Techniques (such as VSM, KAIZEN, TPM, 5S, Visual Management, Poka-yoke, SMED etc.) in approx. 100 Units.
• I have a wide exposure for Implementation of Lean Manufacturing Tools & Techniques to different industries like Automobile, Engineering, Food Industries, Leather Handicrafts, Leather Garments, Garments, Printing, Packaging, Shoes Industries, Plastic Injection Moulding, Aluminum Die Casting, CNC Machining, Conventional Machining, Tool Room, Press Shop, Fan Industry, Bicycle Industry, Fabrication & Sheet Metal etc. for improving their Productivity, Reducing Manufacturing cost & Rejection, 5S Levels, Employees Trainings with proper resource utilization and Implementation of various Kaizens (Improvements).
Key Skills:
• Value Stream Mapping (VSM), TIMWOOD (Seven Wastages), PQCDSME (Seven Benefits) Productivity Improvement, Time & Motion Study,
• TPM (Total Productive Maintenance), FUGAI Tags, 8 Pillars of TPM , Elimination of Six Big Losses (SSSMCB) through TPM
• 5S, KAIZEN, 7 QC Tools, VA/NVA Activities, Root cause analysis, SMED, Safety Improvements, Visual Management, etc.
----
SOME OF MY ONSITE PROJECTs OF TRAINING & CONSULTANCY, COMPLETED/ UNDER-PROCESS ARE:
Ultratech Cement (4 Plants)- Truck Turn Around Time (TAT) Prject
Combit Shoes, Bahadurgarh (HR)- Plant Layout Setup Project
Printsmith (Infinity Advertising Pvt. Ltd.),Faridabad
MSME- Faridabad Engineering Cluster No.1 (9 Units)- LMCS Cluster
MSME- Faridabad Engineering Cluster No.2 (6 Units)- LMCS Cluster
MSME- Faridabad Engineering Cluster No.4 (7 Units)- LMCS Cluster
MSME- Yamuna Nagar Engineering & Fabrication Cluster (9 Units)- LMCS Cluster
MSME- Ludhiana Cycle Parts Cluster No.2 (7 Units)- LMCS Cluster
MSME- Manesar, Leather Handicraft Cluster No.1 (7 Units)- LMCS Cluster
MSME- Bahadurgarh Footwear Cluster (6 Units)- LMCS Cluster
MSME- GZB Food Cluster (9 Units)- LMCS Cluster
Raga Engineers- Core Pins Productivity Improvement Project, Faridabad (HR)
Raga Engineers- Crack Toyota Project, Faridabad (HR)
Technomech Industries, Faridabad (HR)
Woodpecker Systems, Faridabad
Falcon Vacuum Pumps, Faridabad
Welcome Footwear, Bahadurgarh
RKP Packers, Delhi
Presto Stantest Pvt., Faridabad
United Cores Private Limited, Faridabad
PMT Engineers, Faridabad
UD food Products Pvt. Ltd., Ghaziabad
GK Industries, Faridabad
Durga Engineering Works, Faridabad

[@mohitmehta4286]

Good teaching

[@shahidsaifi7031]

Sir manpower handling ke bare m ek video banye

[@industrialmanufacturingpro7923]

Thanks for helping us.

[@aytindia]

It's my pleasure , Keep watching & Share with Friends

[@ShakyaDeepak1994]

Sir, line balancing pr video thoda aur detail mai banayo please Ki hum manpower kese mangte hai Nd sequencing of Operations kese karte hai

[@bhojpuri_1524]

Sir I watch your all video. I salute for your efforts. Thanks 😊

[@aytindia]

Thanks .. Keep Watching and Sharing

[@angadkumarnarwal8972]

Superb sir. 👌👌👌

[@Shayarchotujasmine]

Sir ek baar 😂😂Ambrish puri ki awazz me 😂😂😂😆 samjhaiye acche se aayga samjh me

[@moinchoudhary4800]

😂😂

[@KumarMadresh]

Excellent💯💯💯

[@israilsayyed1470]

Thanks sir

[@vishvrajsinh1]

Thankxxx sirji

[@aytindia]

Thank you, Keep Watching and Sharing

[@munnathakur3375]

Super sir

[@aytindia]

Thanks

[@rsstudypoint7435]

Thank you

[@aytindia]

You're welcome

[@gauravmohan9271]

amazing content brother...pls keep making such videos....

[@aytindia]

Sure

[@vbsfactno1]

you liked the video very much

[@anilsolanky8822]

Dear sir- Please add one more topic MOST,MTM motion study

[@aytindia]

sure

[@anilnegi9326]

Sir please make a vedio on pfmea

[@aytindia]

will try

[@dasharathsingh6093]

Line blessing problem solution with formula pr video upload kijiye ye

[@aytindia]

soonn///

[@dheerajmaurya422]

Sir ek video bana de, ager assembly me 3 SOP hai same stage ki aur next stage 1 SOP hai to ye line kaise balance hoti hai

[@VivekKumar-cm1yt]

Line balancing kese nikale formula

[@shubhamkumar1746]

Excellent

[@mukulgautam9632]

You too excellent 😮

[@Anu55203]

Sir apne output badhane ke liye extra manpower laga di assembly aur packing me. Lekin manpower badhane se labor efficiency kam ho jaegi. Extra manpower is cost to company. Hume assembly aur packing station ki cycle time kam karni chahiye unki output badhane ke liye. Usme hum 8 lean wastes identify kare aur un wastes ko remove kare to cycle time ghategi aur unki output badhegi. Agar humare pas extra manpower available hai toh hum number of shifts bhi badha sakte hain. Us se per day ki output bhi badhegi.

[@aytindia]

Kisne bola ya kahan likha h ki line balancing manpower ghatakar hi ho sakti h.. ye video line balancing par h.. naki manpower reduction ya cost reduction... Example is only for reference..... in this video... Aapko line balancing karte waqt khud ideas sochne padenge.. agar manpower ghatakar takt time match nhi hota aur manpower badhakar hota h to badhani padegi.. agr koi bhi waste nhi h to.. you have to identify.. what are the possibilities... For doing line balancing.. Line balancing is for balancing the line if we need extra manpower at any station then we should add, by doing this our throughput will increase & ultimately productivity will increase. Output increase which ultimately reduce the cost. customer ka takt time meet karna chahiye..

[@ankitkrishnam]

sir overall line efficiency per bhi banaaye ek video with calculation🙏

[@aytindia]

Ok will try

[@JitendraKumarRaaz]

Sir ye bataiye ki agar assembly per jo m/c hai vo keval 30 peace pr hour hi bna skti hai to m/p badhane se kya fayda hoga... Aur agar m/c extra lagaayenge to cost badh jayegi.. To kaise manage kare??

[@akashpargave6865]

Make a Video on 3-2-1 principle

[@aytindia]

Thanks for the suggestion

[@rampoojangurjar9562]

Sir without labour bdaye aap efficiency bda skte ho please suggest

[@rajuranjan5072]

👌

[@Vicky_7522]

Sir agar 3 manpower 60/hr ho to kaisa balance kari

[@DineshKumar-ug5ie]

My 1 question- Ek assembly pr 40 new manpower h Or output bhi pura dena h batao kese ayega

[@shashikantwaghmare2081]

Can we reallocate the 2 manpower from packaging to assembly to complete the assembly task and then move these all 3 manpower to packaging task. Because packaging always done after completion of assembly... Am I correct???

[@shashikantwaghmare2081]

This helps to optimise the available resources and no need to add extra manpower....

[@aytindia]

Output of bottle neck is output of whole line,,, ye concept yaad rakhna h

[@ShaniKushawaha-di9dj]

How to calculate line of balancing

[@chemicalfundaanddailylife.9880]

हम सब लोग सब काम कर सकते है , पर मैनपावर की handling बहुत जरूरी है और उसी m दिक्कत आती है

[@aytindia]

Right, but aapko concepts aur science pata hona zaruri h..

[@ajitshinde3154]

Please make video on motion study and MOST TCH

[@srikantadas7760]

Dis 👍

[@shivammishra7331]

SIR ISKE LIYE HUM ECRS KAR SAKTE HAI NA???

[@aytindia]

Yes

[@tejpratapkushwaha1511]

Dear sir Please explain what is line balancing ratio??

[@aytindia]

Will Explain in detail in upcoming Videos

[@PramodKumar_737]

How you calculate man requirement basis of CT

[@dillidarshan1997]

7 qc tool pr bhi sir video banaye

[@aytindia]

Already banayi hui h .. pl check

[@dillidarshan1997]

Time study pr video ek banana plz

[@aytindia]

Ok

[@divyanshijantwal5696]

Sir reallocate resources me kya kya kr sakte hai

[@faheemnadaf4050]

Sir please share the ppt..

[@aytindia]

sorry can't share

[@ManojKumar-wi3td]

Line balancing ka format kya hoga sir

[@Rajeevkumar-uw9xi]

Sir line balance ki formula kya hata h

[@aytindia]

zald video aayega

[@dillidarshan1997]

Sir apqp pr sir video banaye sir plz

[@aytindia]

it will take time

[@shubhamkumar1746]

Sir production control and production board kaise maintain karte hai machine shop me

[@aytindia]

will make video soon

[@shubhamkumar1746]

@@aytindia sir any format , please send me

[@JTNIdea964]

Sir total manpower cost also increased so how we can say that problem solve....

[@faheemnadaf4050]

Sir its urgent..

[@aytindia]

sorry can't share

[@cool566]

Sir line per man power kaise manage Karen

[@parteekkumar2679]

Sir I want training for lean manufacturing and line balancing in footwear industry

[@aytindia]

forms.gle/rJjhSKNp2gg89NXf9 Pl fill this form

[@surajpal2694]

Sir Esme manpower jayda lgane se to campnay ki cost bd gye aap kuch esa implement ya kaizen btaya jo campnay ki cost na bde or line balancing ho jaye

[@aytindia]

Kisne bola ya kahan likha h ki line balancing manpower ghatakar hi ho sakte.. ye video line balancing par h.. naki manpower reduction ya cost reduction... Example is only for reference..... in this video... Aapko line balancing karte waqt khd brain use karna padega.. what are the possibilities... For doing line balancing

[@malleshyadav7932]

if manpower added but no got out put then what will doo

[@parteekkumar2679]

Sir If two machines producing a same product having same cycle time then What should be the time taken during time study.

[@aytindia]

Your question not clear

[@vishalkalsi9556]

Some of cycle time of both machines devided by 2

[@aloneboy441]

Sir line balancing ka formula kya hai Interview me pucha gya tha mujse Mai sab bta diya unko par wo formula puch rhe the plz bta do ap

[@rijulsainibhakti2668]

sir yade capacity 50 ki ho kya krege

[@aytindia]

Takt Time ke hisaab se line balance karni chahiyr

[@vidyasoni1667]

Line balance me pese kese atkte he returne kab tk hote he

[@aytindia]

wo aapko calculate karna padega

[@satishkumark179]

Sr clear nhi hua

[@satishkumark179]

Because jis m/c cycle time jyda hota hai wo bottle neck m/c hoti hai & 1st 2 process 1 hours me 90 piece bna rehe hai to free hoge agle hours me

[@thecruelhunter3772]

Well. I disagree with you as increasing manpower results internal cost for company.. Toyota production system deal with lean technology/ manpower reduction oriented approach.

[@aytindia]

pl read my answer on previous comments on same topic

[@mangeshrajput9541]

But production cost will increase if we will add more operators and operations

[@aytindia]

Pl read my previous comments on same questions

[@nishalaxvin6978]

Assy m manpower bdahaya to machine bhi bdhhi

[@aytindia]

please read my previous comments on same query

[@danishnizami5267]

Sir manpower Kay andar rahtay huay hi hamaan line balance karni ha .otherwise to koi faida nai ha

[@aytindia]

Kisne bola ya kahan likha h ki line balancing manpower ghatakar hi ho sakti h.. ye video line balancing par h.. naki manpower reduction ya cost reduction... Example is only for reference..... in this video... Aapko line balancing karte waqt khud brain use karna padega.. what are the possibilities... For doing line balancing.. Line balancing is for balancing the line if we need extra manpower at any station then we should add, by doing this our throughput will increase & ultimately productivity will increase.

[@khalidnawaz6536]

Well I liked the demonstration but not agreed with the line balancing part after balancing because if we increse the manpower to balance the line the cost of the company will be increased which is opposite to the Lean system...

[@aytindia]

Kisne bola ya kahan likha h ki line balancing manpower ghatakar hi ho sakte.. ye video line balancing par h.. naki manpower reduction ya cost reduction... Example is only for reference..... in this video... Aapko line balancing karte waqt khd brain use karna padega.. what are the possibilities... For doing line balancing

[@sagarmane1911]

7

[@kuchbhi5181]

Par Manpower to increase ho gyi... Manpower ke bina increase krna h na

[@SANTOSHYADAV-hz7lw]

Isme kon sa line balancing hai ye to pahle hi clear ho ja raha h

[@ajitkumar8120]

Too much ads

[@addimaddeshiya8557]

No sutisfie production LoB

[@aytindia]

Sorry, Can you explain what is the issue.. with it ??

[@sudheerrajput9757]

Sir can you provide the document PDF and PPT files

[@aytindia]

Sorry this is copyright content

[@rahulkumarsaini236]

sir reply mobile no plz