LASERTEC 125 3D hybrid - Additive Manufacturing by DMG MORI

World premiere 2019: Combined Laser Deposition Welding and 5-axis milling of large 3D metal parts up to ø 1.250 mm, 730 mm in Z and up to 2.000 kg table load.

[@PackthatcameBack]

A laser-powered metal 3D-printer. What a time to be alive.

[@filipefarias3076]

PackthatcameBack more a laser-powered poWDERed-mix metal 3D printer

[@666Azmodan666]

No technology will make us smarter. We have technologies that would minimize many modern problems but we don't use it for anything other than killing each other. Sometimes it is only used for something good so that small people can wipe a little tears ...

[@Nynexx]

would never be made pubic. you know the vast amount of firearms you could print, let alone tanks . haha

[@PackthatcameBack]

I sincerely doubt that. Guns require very exact tolerances to handle the sudden increase in pressure when you'fire them and not explode.

[@666Azmodan666]

@@Nynexx I was talking about technological progress alone, which we mostly waste, could save our lives. The gun can be printed at home although it will be a rather one-time fun weapon. The fact that you will not print from metal does not change anything anyway, progress is progress if for obvious reasons you do not print, you buy cheaper ...

[@shutereye2634]

Great rendering on the model. The transition between the CGI and the real demo was absolutely seamless. The quality of the modelling and the complexity of it is beautiful. Great job to the 3D artists! And of course, the engineers!

[@patrickkeller2193]

@@mm-hl7gh No one does product CGI to that level of minute detail including random dust specs on the nozle.

[@Gam3rs_Un1te]

wait so this wasnt all CGI? they sure had me fooled

[@selfawaredevices]

@@patrickkeller2193 we're in the era of RTX. everything is possible

[@Cara.314]

They build full 3d CAD models of the machines before they even go into productions, so i'd expect that level of detail for the machine. but ya, once it started doing 3d printing and stuff it was all real footage of the machine in operation. like you can even see the part number etched on the printing nozzle, and little specs of dust on the surfaces, that's not something thats on the 3d models they started of showing

[@rkellett3142]

@@Cara.314 You have got it right. The real machine does exist. The Lasertec 125 3D hybrid was shown off for the first time at the formnext in Frankfurt. Although the video sequences were shot using the smaller brother, Lasertec 65 3D hybrid. Both are available to buy.

[@id104335409]

Have you seen a homeless person looking trough the store window. Well that's me right now.

[@bryanho1777]

Without the technology, no matter how hard we try, there is always poverty! So the good news is additive manufacturing and automation&robotic will lead us to abundance era quicker. However, we-human needs to find the way how to define ourself in that era.

[@kenreynolds1000]

@@bryanho1777 LOL! he might be making $200k a year and he couldn't afford that machine. He still wants it. MeToo. What is cool is that someday soon we will be able to order parts online made on this machine. It is a glorious time to be alive.

[@Brandon33akahk]

Lmao

[@Llirik13]

@@bryanho1777 Poverty has nothing to do with technology. It is social problem. In current society, and current state of human culture and behavioral features of the human species, rapid development of technologies as such will lead to extinction of 90% of population in optimistic scenario. And this will happen in near 50 years. And thous who survive will find themselves in cyber GULAG or in a dark ages society. There is no, not a single one positive philosophy for humanity survival in near future. Only escape to Mars for the chosen ones (and not the fact that this will happen). At this moment there is only two massively adopted solutions for poverty. 1. Kill all poor people, and leave only elite. 2. Make everyone poor.

[@fuddyduddy]

@@Llirik13 The poverty problem is about education system and resources allocation. However, if we do not solve the natural resources problem, there will always be poverty, when you kill all poor people, it will generate another pack of them as well. Because poverty meaning some people are relatively poor than those are rich.

[@KevinPeters]

I hope the team or person responsible for the video got a raise after this.

[@dukenukem6137]

Yeah, This video is pretty Epic! 😍

[@malloott]

jup, this is very well made!

[@skiiwoo1932]

It is extremely amazing

[@joelbergeron3515]

Right!? fuck.

[@Zultan1111]

True

A universe of possibilities opens in my mind. This machine is the dream of all inventors and engineers! Congratulations to the people who developed this technology!

[@Alex-wg1mb]

There's need to somehow treat parts after 3D printing because such products will be much worse than machinned piece of metal.

[@rkellett3142]

@@Alex-wg1mb Many thanks for the compliment. The applications we target for the machine try to avoid any post treatment. Off the machine and directly into service. This is a big time saving on processes, such as the repair of die cast moulds.

[@whatevernamegoeshere3644]

Not gonna lie when it just casually swapped the powder feed tool to a bloody mill head, my jaw did drop a bit

[@uranimum_2355]

same dude

[@feedbackzaloop]

Was it a drill bit?

[@Cara.314]

@@feedbackzaloop no, endmill

[@jdrevenge]

I am laughing out loud while watching this with pure glee. This is amazing.

[@SteinErikDahle]

We're living in the future! You need more proof? Just look at Elon Musks new truck!

[@ThomasDwyer187]

absolutely agreed!

[@axelhopfinger533]

But how well does it print tabletop miniatures?

[@mukulwadhokar1192]

Best commercial I have seen, watching this makes me want to buy one for fun !

[@barmetler]

My god that animation looks expensive as hell

[@malloott]

I'd wager it cost a lot less then the machine...

[@ghozi_ak47]

You forget about 5 axis milling machine

[@Stallnig]

the direct combination with milling tools is quite smart.

[@3amali1]

If all those features are to be truly implemented this system will be a leap in AM process development. Most companies bring accumulative and careful upgrades to their systems, whereas this one is just bold and very courageous. If you are open for radical innovation we need to talk.

[@rkellett3142]

In fact this machine uses the same tech as we have been using on the smaller Lasertec 65 3D hybrid that we have had on the market for 5 years. Incremental improvements come with the AM Assistant process monitoring systems.

[@3amali1]

Very impressive. I am not specialised in direct energy deposition but been working on developing multi-material AM processes for a while, and this system carries great potential for radical new ideas! Nice work!

[@thebabbler8867]

Wow... DMG Mori goes above and beyond.

[@virtualfpv3568]

This animation is absolutely amazing. I can't wait to see more of this thing! Keep it up guys!!

[@camaroboy383]

Dmg does it again! Another badass machine in its line up... hats off to you guys!

[@rkellett3142]

Many thanks.

[@neukin]

If a machine company can nail the music then you know they know how to make a machine of the future.

[@colinflood5453]

Damn, DMG Mori don't mess around. What a sick machine!

[@malloott]

I now live only to earn enough to own this machine

[@r2dxhate]

Guns and car parts and furniture and other 3D models for the next generation, will be what MP3's and CD burners were for my generation.

[@aveoxus1139]

This is the future, additive and subtractive 3DP and milling all in one machine. It looks like a million bucks so I can't afford it

[@fakiirification]

just wait 20 years for it to depreciate enough and pick it up for 100 grand instead of 2 million in a surplus auction. =)

[@TheCrankyBob]

Actually, 2 million...I priced one.

[@thatdutchguy2882]

Simply 👍-up, that's some serious piece of kit yo❗ The possibilities this machine could provide, just imagine.

[@kestans]

So thats how skynet will produce terminators

[@JavierChiappa]

from terminator dust

[@benjaminbloedorn5653]

Incredible technologies. I Love our DMG machines! Very easy to work on.

[@unknown6656]

Does someone know the name of the soundtrack used in this Video? This is an absolutely awesome piece of machinery! I'm proud of the German engineering.

[@unknown6656]

@Erol Bayraktarov MORI is indeed a Japanese company. DMG on the other hand is German. The company "DMG MORI A.G." is registered under the ISIN "DE0005878003" in Bielefeld, Germany .... So I think it would be safe to assume that they are a German company ;-)

[@Driftseen]

This is absolutely mind blowing technology.. I have seen the first versions of this type of hybrid machines popping up for last few resent years and will definitely make a huge shift on the way we build stuff.. also in the crazy organic designs of the future manifacturared parts.. now we have almost no limits on the design side and we can freely think of the designs in a different ways and make parts that was impossible to make by now after 100000 years of human living on this planet... I can already imagine a crazy efficient jet turbine blades with crazy internal structures and variable hardness on different area of the design and improve the efficiency.. can see the new engine s , new bread of electro motors, new car parts, aircraft parts.. it is absolutely amazing... love it... I would buy one tomorrow if I could afford one.. but I will make it happen... I dont look at it as homeless looking to it from otherside of the window at all..

[@funny-video-YouTube-channel]

Beautiful machine that will advance our civilization. We can be happy about that.

[@MrBurgerphone1014]

This is like mig welding with powder instead if a filler rod.

[@nickc3657]

Just wait until technology permits wig melding, drag will never be the same

[@eojinkim5960]

I thought you said mlg welding

[@phil2082]

It's mig welding with powder, but a computer does it for you in small layers, and you can switch to a CNC mill head on the same machine

[@nickc3657]

Phil Nope Ladiesandgentlemenpleasewelcometothestage Midge Weldiiiiiiiing!

[@BrizzleMFD]

This is basically a Cnc spray welder. Pretty freaking neat kit. With the ability to switch to a end Mill. Man I will never own one. :(

[@robertmizek3315]

Brilliant! Leave it to DMG Mori to make this possible!

[@jackrussell7058]

Add fine milling while welding or a cold roll. I could see great things from this. How accurate is the alloy?

[@tengilaurel3777]

Japanese companies ( here dmg mori seiki) are the true industry kings in the world !

[@joeblack4436]

Awesome. Next. Layered plasma deposition for the ultimate resolution.

[@AlexJoneses]

worked on a competitor to dmg mori on these printers, I love using these kinda printers so much

[@johntitor7671]

This is not a machine,this is a top gun!

[@kevin_delaney]

That was a GREAT video. Whoever is editing, keep them! 👌 well done.

[@rkellett3142]

Shared effort between the engineers at DMG MORI, and the super film company we use. Hats off to them.

[@alix20081]

I enjoy each second of this vedio

[@DMGMORI]

Same here!

[@EagleNews1122]

Peak Of Technology.. Impressive...

[@benbennit]

This is how I use my welder.

[@Gam3rs_Un1te]

yo this is sick cos think of all the possibilities that this tech could have when they refine it to do higher detail and larger objects.

[@ahmeds7345]

Great video, but that's mainly because of the great technology DMG is using, what a wonderful company

[@ripmartin1673]

LOL, so I work on big industrial FDM machines and one of my customers bought one of these last year... Hasn't worked the entire time, the company basically moved a repair tech to houston from germany to work on it

[@sniperpronerfmods9811]

Hey, I plan on developing and industrial grade huge 3d printer this summer, if you could give my any pointers or things you like and dont like or wish on the printers you have used, and if you could name any examples of printers I would highly appreciate that!

[@Geolaminar]

big oof

[@fischX]

I mean for the price a lifetime of a repair technician is probably included....

[@fakiirification]

how many children would i need to sacrifice to the dark lord to acquire this black magic machine?

[@rkellett3142]

None thankfully. Just put money down.

[@HermawanHendra]

Doesn't this machine require he at treatment or sintering before machining job ?

[@sakroo19]

DMG MORI YOU BEAUTY ❤️

[@ipadize]

The cmx800v is misconstructed. Why add a toploading capability, if i cant even drive the crane to the middle of the table? it is impossible to top load this machine beyond half of the tably y length except to push the part by hand

[@RobyRullz]

Wow amazing presentation , amazing machine !awesome

[@B2bbs]

what is the software used to animate this machine very high quality rendering

[@DMGMORI]

Hello, this is Cinema 4D with Octane render engine. If you have any other questions, feel free to ask us. Your DMG MORI Social Media Team

[@JJefArt]

Very interesting technology !

[@robertzawasky545]

thing is sick. wanna see a time lapse of a full print and machine cycle

[@rkellett3142]

There is a great video from CCAT showing a full print on youtube. CCAT in East Hartford have the smaller Lasertec 65 3D hybrid brother.

[@chrisi2348]

würde es nicht sinn machen bei solchen langen prozessen die maschinr mit schutzgas zu fluten, sodass beim schweißen garkein Sauerstoff mehr vorhanden ist?

[@filipefarias3076]

It’s like airbrushing metal powder whistle hitting midair with a stormtrooper laser gun

[@r2dxhate]

Except it's actually hitting the target.

[@andreysergeevich732]

Вы!-Сумашедшие !!!)))

[@3d_i_industries_ua_868]

Ага ))

[@dimitar4y]

Just mention the price for the electrical bill, the inert gas consumption, and the powders which need to be high purity!

[@gregscott989]

Love to know how the structural integrity of the finished piece holds up. Also time of fabrication...would it be cost effective for large runs of parts.

[@malloott]

The additive part should be seen as a way to avoid massive material loss in some parts, and a way to make parts that are otherwise impossible to produce. Many of the latter will be low production runs, the former will actually be used at scale

[@rkellett3142]

Structural integrity has to be good, otherwise people wouldn't buy it. The method of welding is nothing new. It is just how we at DMG MORI put this technology together that makes it into a viable product for our customers. One of our customers has run over 13,000 parts throught the smaller brother Lasertec 65 3D hybrid this year. This is an exceptional case with a deposition measured in grams. Mostlythe machine is used for smaller production runs.

[@proto_hexagon5649]

Can use other materials like ceramics? max temp?

[@custos3249]

Cool on paper, but the real question - is its own frame conventionally fabricated or produced with the same process with a larger machine, testifying to the genuine quality and abilities of the process?

[@-krispy-]

Probably not. And why would they? Conventional is the cheapest way and has proven to be sufficient. Laser sintering is meant for specific purposes for example prototyping and so on. The material is insanely expensive and let's say a huge block for a base is really not sensible. Would make the machine far too expensive to buy. Or you are being sarcastic in which case you can ignore me. :D

[@MrSaemichlaus]

This machine is more suitable for 3D, complex, concave shapes where machining the whole thing out of a solid would be too time-consuming.

[@rkellett3142]

@@-krispy- This is depositon welding. Not sintering. Important difference. Much more closely aligned to traditional welding. The material is expensive, but not insanely. Sometimes it is the waste material not used for sintering. Soemtimes the same material is used for flame spraying or plasma spraying. This expensive material is best applied sparingly to an area on a part that need a specific function, such as good wear resistance. Cheaper than making a big block of hard to machine wear resistant material.

[@guardffire]

As a product design student i would love to have a machine like this at school. Fully test it in the weirdest ways possible. Truely put it to the test. I hope it can handle some abuse ;)

[@LordOfChaos.x]

there is not much that can go wrong

[@guardffire]

@@LordOfChaos.x I will try my best ;)

[@LordOfChaos.x]

@@guardffire just dont break the Spindle by crashing it into something cuz false coordinates and everything should be fine

[@guardffire]

@@LordOfChaos.x i just want one for my school :')

[@LordOfChaos.x]

@@guardffire oh i hope u already have spared 1.6 Milion euros

[@fx5448]

Beeindruckend, das ist Zukunft

[@zixxatroll4902]

I will happily test one out ...free of charge😂 just send it over

[@malloott]

Yeah lol, where can I sign up for the free beta

[@rkellett3142]

In the words of a former boss, "Free is a bad business model". He retired a very rich man.

[@themartianway]

The good old use a 3d printer to make a 3d printer trick!

[@1StIwY1]

In my ignorance, how that "dust" shooted all around the beam laser, deals with it? What's the purpose?

[@jannemerilainen6988]

Studying 3D printing. The powder is shot onto the targeted surface and is sintered (melted) into place by the laser. As can be seen from the video, the system is automated to recognize the distances between flying powder, the laser and the target surface to minimize material loss.

[@1StIwY1]

@@jannemerilainen6988 Thanks, great info!

[@kiteninjaa]

How does it deal with porosity in the puddle?

[@Hypern0va]

Probably sintering afterwards

[@mm-hl7gh]

Can liquid metal be porous??

[@patrickkeller2193]

@TMoD7007 Yeah the very surface may be porous, but the inside shouldn't.

[@rkellett3142]

@TMoD7007 Exactly. No point if there are pores or cracks.

[@atrumblood]

I wonder what the material use efficiency is? It looks as though the process wastes a bit of material as it is feeding into the laser.

[@rkellett3142]

At best we get a net of 90% building a cube in 316L. This drops to 80% for typical applications that are more complex. Don't worry about the waste. Washed out of the machine by the coolant of the milling process.

[@АриэльРусалка-ж4у]

Супер! очень интересный робот

[@xy-box]

Да. Только теперь стоить как 2 боинга (не шучу)

[@dadsfriendlyrobotcompany]

I wish we built the additive machines in the US factory. It's only built in the Germany plant. We do horizontal and vertical machining centers and a turning center. Horizontal is $350k and up, the horizontal starts at $110k, and the turning center starts at $320k.

[@rkellett3142]

If the demand explodes in the US.....maybe a wish could come true?

[@lipt4040]

@@rkellett3142 are u undercover

[@plattendoktor]

Wie geil ist das denn? 😃👏👏👏

[@rkellett3142]

Sehr Geil!!

[@jacobringgaardmikkelsen5103]

This is so cool

[@jozefbania]

Adeptus Mechanicus approves.

[@JonathanLaliberte1]

advertising done right, great video

[@abdunafi6701]

How much does it cost?

[@Hellefleur]

Do you take firstborns as payment?

[@OEFarredondo]

I need this on a micro scale.

[@alexs1972]

Will it print a rocktopus?

[@channelvr1293]

OMG .... now i'm ready to build my own car ...... hey my own damn plain.......

[@Pixelcrafter_exe]

Good job👍👌

[@joseki6644]

The only issue is the music, too noisy for the technical features... Gives me a headache while trying to admire the coating skill

[@tahircivan]

Thank you for sharing

[@wolfgangouille]

Nice CGI.

[@ElTurbinado]

god damn i love living in the future

[@Sagiri-image]

NICE machine

[@chrisfreeman3241]

god i love this machine!!!!!!!!

[@Hobypyrocom]

this machine is real or is this a CGI project showcase for a CGI company?

[@aidan_mundy]

Oh its real, alright. The CGI ends around 1:27 and starts again at 2:21

[@rkellett3142]

The real thing was shown at the last formnext exhibition in Frankfurt earlier this month.

[@briansmith7094]

beautiful

[@bdeconcept383]

What kind of software is used for renders like this?

[@RomainQ]

Unregistered HyperCam 2

[@zuhdibuaaj6928]

How many the price this machine

[@jb9282]

Nice to look Animation BUT : - How much cost a raw processing please 1 cm3 ? - Choice of Material ? - where to look samples ? 😳Somewhere reel important information for business ?

[@Cara.314]

If you're serious about getting one of these machines, you can ask them directly. but i can already tell you, not cheap.

[@jb9282]

Cara Diann I’m ... not about getting mashine. Cheap or not is not the question. If you print a product and the cost for smallest quantity is cheaper THEN ... let says for standart Molding. Its USEABLE ! But if not ... even NOT 😉 That’s why the questions at the top.

[@Cara.314]

@@jb9282 ya, their reps will gladly tell you stuff like that. if you more interested in getting something produced for you with this tech i think you'd have to get a quote from the people that have a machine that can do it. it's likely you can find some info elsewhere online about material costs for ballpark numbers, you can also contact suppliers. i cant say i blame them for not including cost information in a video that may be outdated in a short time. perhaps have a look on their website for some more detailed info on the machine.

[@rkellett3142]

Get a quote, then we can talk. Use the same cost calculation as a 5 axes CNC mill, to get your hourly rate. There are many similarities in people and effort required to run this machine. The machine doesn't do aluminium or titanium. Sorry. Is it weldable conventionally > Will probably work on this machine, if powder is available. Mostly stainless steel, tool steel, nickel based alloys, bronze and a certain type of high speed steel is processed on the machine.

[@shreyaaas]

The cost of the powder itself would be higher than the required traditional manufacturing process...

[@JuliaC-sp5qk]

Yeah but you don't buy this to make parts possible with traditional processes

[@rkellett3142]

@@JuliaC-sp5qk That's right. Apply high value materials where they are specifically needed.

[@proto_hexagon5649]

i like this with 5 axis movement. No suport need and waste materials like powders.

[@Eltern10]

How much are these? I guess 1,5 Mio+ USD

[@hongjinandrewxie5778]

HUGE machine, TINY workspace... Whatajoke

[@rkellett3142]

There are a lot of users of the base DMU 125 monoBLOCK machine that can't be worng. Here we have two machines on one footprint. That saves a lot of space. It also saves space by streamlining processes, so that there are not so many big blocks of metal hanging around the workshop waiting to be processed.

[@proffesormariarti2955]

Крутой аппарат !!!

[@hellion_spitfire]

This is how Tony Stark has made his armor suits....

[@zestful988]

Can it resume work after power off?

[@rkellett3142]

If you have the optional safety package, yes. Then it knows its last position. Mill off the messed up bit, and then keep building.

[@tihzho]

No Amazon link?

[@miguelhidalgo94]

How about fatigue life, huh?

[@SupFromCz]

Startrek!

[@vincewood657]

2:08 Climb cutting??? Or mirrored footage?

[@JaakkoF]

Yes, very typical cutting operation on a CNC machine.

[@vincewood657]

@@JaakkoF Why would you do climb cutting instead of conventional cutting? Not judging, just asking. I'm mostly a wood worker using handheld routers. Edit : I found my answers in the CNC cookbook : The width of the chip starts at maximum and decreases. The tooth meets the workpiece at the top of the cut. Chips are dropped behind the cutter-less recutting. Less wear, with tools lasting up to 50% longer. Improved surface finish because of less recutting. Less power required. Climb milling exerts a down force during face milling, which makes workholding and fixtures simpler. The down force may also help reduce machining chatter in thin floors because it helps brace them against the surface beneath. Climb milling reduces work hardening. It can, however, cause chipping when milling hot rolled materials due to the hardened layer on the surface. Tool deflection during Climb milling will tend to be perpendicular to the cut, so it may increase or decrease the width of cut and affect accuracy.

[@Winneri9]

Because cnc mills dont have play in the axis drives you can do it and it gives you a better surface finish

[@proto_hexagon5649]

what price have?

[@NewInfinityRecursion]

How expensive is this machine?

[@rkellett3142]

Get a quote from your local DMG MORI. We will be happy to sell you one, and deliver it in 2020.

[@dunzblade85]

Nice concept

[@mikikocevski7591]

Can we use it in dentistry?

[@rkellett3142]

For dinosaur teeth.

[@MrVitaliyAT]

How we can create powder feeder locally?

[@rkellett3142]

Just buy our machine with one integrated.