Lathe Tool Cutter Height Gauge

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Dudley Toolwright

Dudley Toolwright

7 жыл бұрын

The tool for this video is a lathe turning tool height gauge, an idea I got from another you tube'r Joe Pieczynski. Joe makes very helpful videos that are extremely well explained. Check them out here:
/ @joepie221
Joe's specific video for the height gauge is here:
• Setting lathe tools on...
Please Note: I am a beginning machinist and I do not pretend to know everything. Please always operate machinery in a safe manner and if you don't know, find a reliable source. DO NOT COPY ME. I make a lot of mistakes. I provide these videos for entertainment only.

Пікірлер: 497
@railgap
@railgap 4 жыл бұрын
That is the cleanest lathe I have ever seen in my life. Been knocking around machine shops since 1976.
@DudleyToolwright
@DudleyToolwright 4 жыл бұрын
Thanks. I bought the lathe new and clean it after every use. I am not a terribly neat person by habit, but in rationalizing getting such nice tools, I am attempting treat them as well as I can.
@ianmoone2359
@ianmoone2359 3 жыл бұрын
Dudley Toolwright Totally understandable, why not have pride of ownership in a machine, particularly if you buy it new. Look after your machine & it will look after you.
@pejmanbahmanoflathemachine5115
@pejmanbahmanoflathemachine5115 3 жыл бұрын
Hi I am pejman Bahmanof. I am iranin . I am 50 years old . l live in london. ( for 4 years ) I'm skilled in welding , lathe machine operator and CNC metal .(25 years ) I will be happy to work with you . Can you help me ?? ...... please . I love this industry . My number : ‪07494716422‬ Email : pejman134869@gmail.com Thanks . pejman Bahmanof
@a-k-jun-1
@a-k-jun-1 17 күн бұрын
There's a video of a KZbin guy, I think it was NYC CNC, that visited a machine shop in Germany. The place was so clean you had to take your shoes off before going into the work area. That video was probably 6 or 7 years ago.
@Tool-Meister
@Tool-Meister 4 жыл бұрын
When setting cutter height, I always finalize moving in the up direction so the adjustment nut is under load. Make things more consistent when changing tools.
@DudleyToolwright
@DudleyToolwright 4 жыл бұрын
That makes good sense. Thanks for sharing that idea.
@EvoKeremidarov
@EvoKeremidarov 6 жыл бұрын
Great video man... I watched Joe Pieczinski original video few weeks ago but you just took this tool to a whole new level.. I don't even own a lathe and have never worked on one but I'm planning on buying a mini lathe soon and videos like yours or Joe's are helping me understand more about what's ahead...subscribed :)
@DudleyToolwright
@DudleyToolwright 6 жыл бұрын
That was quite a compliment and I appreciate it. However, Joe is on another level completely. I have only been doing this a couple of years and Joe is a pro. Check out Oxtools and Robrenz. These guys explain exactly what they are doing and why and have years of experience to back it up. Welcome to the fold and enjoy making chips.
@angeloc700
@angeloc700 3 жыл бұрын
Hey man...this is the first video of yours that I’ve seen. I really enjoyed it. I’m a hobbyist, so there’s rarely a need for me to be as meticulous with my machining operations. But it’s good to have your videos as reference, in case I ever do. Thanks for posting!
@DudleyToolwright
@DudleyToolwright 3 жыл бұрын
Thanks. I am a hobbyist as well. I try to get better precision than I need so that if I ever do I can pull it off.
@billshiff2060
@billshiff2060 8 ай бұрын
Fun fact. Today it is "canon" to set tools exactly on CL. But in the REALLY old days it was to keep the tool about 5° above center with respect to the work center point for outside turning. That is really inconvenient to do in general machining so it has fallen from favor. There were good reasons for it at that time with the tools of the day. It was 5° above center to always keep a slight positive bias of pressure on the cross slide screw , to accommodate flex in the tool and holders,to keep the work away from any climbing over the tool, to better control chip flow and to counter any tendency of the work to pull the tool in(especially with the back rake used at the time). It's just one of those things we do now that are not necessarily better. Remember, most of our great grandfathers were not idiots.
@DudleyToolwright
@DudleyToolwright 8 ай бұрын
Thank you for that. I find your revelation really interesting. I was taught in school that the tool height needs to be on center, so I never questioned the statement. I really appreciate hearing about different perspectives.
@billshiff2060
@billshiff2060 8 ай бұрын
@@DudleyToolwright Yeah thats just one of the many things that have been lost. Sometimes it is not for the better.
@billshiff2060
@billshiff2060 8 ай бұрын
@@DudleyToolwright This old time training video mentions the 5 degree above center for turning kzbin.info/www/bejne/qYK1l3V-itaEqZY
@chris_sirhc01
@chris_sirhc01 8 ай бұрын
Warming the machine up to operating temperature is always advised and one thing I've noticed is when some measure overall dimensions, I rarely have see anyone measure the temperature of the material which I'm sure your aware of thermal expansion coefficiencies and this is of great importance as i was taught 20.5 degrees Celsius(if my memory doesn't fail me) and this was more than evident when accuracy was within tenths of thousands of a millmeter and certainly paramount to the required blue print documentation. This is why coolant was very helpful rather than to wait for the work to cool. Great publication by the way. Thank you
@DudleyToolwright
@DudleyToolwright 8 ай бұрын
Thanks for the tips and the kudos. I was under the impression that precise tool location on center was not necessary.
@chris_sirhc01
@chris_sirhc01 8 ай бұрын
@@DudleyToolwright on the contrary tool cutting height is very important not only for concentricity but tool life and surface finishes. Where I completed my trade had a jig boring room air conditioned to this specific temperature but still the work also had to be tested which I don't ever remember them doing it but on site out in the field this ambient temperature and it's variations throughout the day has to be taken into consideration. Cheers
@wentworthproductions
@wentworthproductions 5 ай бұрын
While were dishing out advice... try using some periods when punctuating several sentences. Haha, holy mackerel!
@jdwisdom9433
@jdwisdom9433 4 жыл бұрын
This was extremely useful for me cause my "Smithy Midas 1220 LTD" would only cut warm butter. Now I know why and how to fix it. THANK YOU! JD
@DudleyToolwright
@DudleyToolwright 4 жыл бұрын
I hoped it ended up helping. Thanks for the feedback.
@quantumbox01
@quantumbox01 7 жыл бұрын
(I only watched the first minute) I find the best way is to put a piece of aluminium in the chuck and just face it 2 or 3 times until it cuts without leaving a nipple on the end (tool too low), or leaving a rough area in the middle as the tool pushes the last bit off rather than cutting it off (tool too high)
@DudleyToolwright
@DudleyToolwright 7 жыл бұрын
A fine solution. Thanks for the input. You share everyone wins.
@strongspeed
@strongspeed 3 жыл бұрын
i have an old lantern toolpost so this would be tough to do- if i have to use a threading tool
@egonolsen3031
@egonolsen3031 2 жыл бұрын
yes! that´s it! but some like to do it as complicated as possible.... ;-D
@bojangles5226
@bojangles5226 3 жыл бұрын
Dang, aside from myself and the person 2 comments down i do believe you have replied to every comment, something no normal youtuber would do. Nice tool btw now i got some ideas.
@DudleyToolwright
@DudleyToolwright 3 жыл бұрын
I always try to respond to every comment. If you guys are willing to spend your time to share your thoughts...it's the least I can do.
@zedo5851
@zedo5851 5 жыл бұрын
Very well done video. I made mine with a electronic edge finder mounted horizontally when the tool touches the bottom edge of the finder the tool height is set. Keep up the good work.
@DudleyToolwright
@DudleyToolwright 5 жыл бұрын
I really like that idea. Thanks for sharing.
@arnljotseem8794
@arnljotseem8794 7 жыл бұрын
Great video with ideas for the tool-height gage. Initially the magnet seem like a good idea, but it will inevitably attract chips that will set your measurement off. It is almost impossible to clear all chips off a magnet....
@DudleyToolwright
@DudleyToolwright 7 жыл бұрын
Thank you for the comment. I really appreciate them. I thought about this a bit myself and ended up putting in the magnet before I set the tool height so I could face the bottom flat. This does not help with the attraction of chips, but does help with removing them. The main reason I chose to use a magnet at all was because I made the bottom out of aluminum and the top out of stainless so the tool is very top heavy. I wanted a soft material for the bottom so it would not scratch my ways, but the aluminum is very susceptible to dings. I realize that all of my choices involved tradeoffs. I was originally going to make a height gauge the worked off the cross slide, so I could use harder material. I still might. Thanks again for your great insight.
@wildbill23c
@wildbill23c 4 жыл бұрын
Great tip for the centering tool. I've used the ruler method and sometimes its quite hard to judge if its actually centered or not. I'll definitely be making this simple tool. Thank you.
@DudleyToolwright
@DudleyToolwright 4 жыл бұрын
Thanks. Some people like this type of tool others prefer to turn a part and adjust until the nib goes away. I have used this tool a lot since I built it and I like this approach.
@TadTadd
@TadTadd 6 жыл бұрын
I made one of these this evening after seeing your video. I learned a few things along the way. First, I will probably make another one out of hex stock--the darned thing rolled off onto the floor already. Second, it appears that a few thou either way just doesn't make a difference in my kind of work, and that's nice to know since I apparently made mine a few thou short. Finally, the magnet and SS were unnecessary, a simple aluminum cylinder with a flat worked just fine. I used a height gauge on 123 blocks on the ways to get the height of a dowel pin in a collet. Accounting for the measured size of the pin, I made a cylinder a few thou over, then used a test indicator to compare the .250 pin with the cylinder sitting on a .125 ground parallel--those of us without gauge blocks must make do.
@DudleyToolwright
@DudleyToolwright 6 жыл бұрын
I love your creative solution and yr workarounds are fantastic. Hex stock is an inspired choice. Thanks for all of the great ideas. I will pocket them away until I make another and then I will steal them. Cheers.
@beauhardy2316
@beauhardy2316 4 жыл бұрын
First person I have seen on KZbin who actually usese a couple of common sense quick methods to set cutting bit height, everyone always over thinks this procedure
@DudleyToolwright
@DudleyToolwright 4 жыл бұрын
I wish I could take credit, but I got the original idea from a real pro: Joe Pieczynski, who by the way, has a great channel.
@christurnblom4825
@christurnblom4825 4 жыл бұрын
I've never had an issue with the rule method but I do walk behind the tail-stock and look. That was the first thing they showed us on the lathe at school & most of the others would skip it or half-ass it and those people always had a nub on the face of their work.
@DudleyToolwright
@DudleyToolwright 4 жыл бұрын
That's an interesting approach. I can't get behind my tailstock because my shop is way too small. I will have to attempt this somehow.
@MattysWorkshop
@MattysWorkshop 4 жыл бұрын
Gday Dudley, this is a great idea, my list of tools I want to make is getting longer now the more videos I watch of yours, Thank you for the awesome ideas, Cheers Matty
@DudleyToolwright
@DudleyToolwright 4 жыл бұрын
I almost need to apologize...the list will simply go on forever. Watching Tom Liptopn over at Oxtools always costs me money. Thanks for the comments.
@gerry343
@gerry343 4 жыл бұрын
Good idea with the magnet- makes the gauge very stable.
@DudleyToolwright
@DudleyToolwright 4 жыл бұрын
Thanks. I use this tool often and it really works well. I never get a pip when I use it.
@donepearce
@donepearce 7 жыл бұрын
I use the rule method. I do it with a piece of 5mm rod in the chuck. That is a very sensitive test, especially using a true vertical to align the ruler against. Having got it right that way, it is then perfect for any diameter stock. No need to repeat it for larger stock.
@DudleyToolwright
@DudleyToolwright 7 жыл бұрын
I have not quite tried that approach. It seems quite good. With this tool you can use a fingernail to feel a height difference. Thanks for the input.
@ReevansElectro
@ReevansElectro 5 жыл бұрын
Wow! Good video with all the information of a "This Old Tony" video with all the humour of a German machinist and the pacing of live, unrehearsed streaming.
@DudleyToolwright
@DudleyToolwright 5 жыл бұрын
That is quite the high praise, that I feel unworthy of, but thanks. This Old Tony is a class act with outstanding production value, Stefen Gotteswinter, if that is who you are alluding to, is an actual machinist and very talented. I really am glad you liked the video and took the time to tell me so. You inspire me to set the bar higher. Thanks.
@pratap3369
@pratap3369 5 жыл бұрын
@@DudleyToolwrightgotta give it to TOT for the production values, no wonder TOT uploads less often
@andrewdolinskiatcarpathian
@andrewdolinskiatcarpathian 6 жыл бұрын
Very informative video, clearly presented. Thank you.
@DudleyToolwright
@DudleyToolwright 6 жыл бұрын
Thanks. I appreciate you watching.
@johnambler3107
@johnambler3107 6 жыл бұрын
Good work on the height gauge I must make one. I have just stumbled across your channel and now subscribed.
@DudleyToolwright
@DudleyToolwright 6 жыл бұрын
Thanks. Check out Joe Pieczynski. I got the idea from him and made some modifications. He, unlike me is a professional machinist and a good teacher. I appreciate you taking the time to comment.
@nlo114
@nlo114 5 жыл бұрын
I also made a similar tool to Joe P's height-setter, but didn't cut flats to the diameter of the post. I place 6" steel rule end-on bridging the tool-tip and the top of the post, feel which side it pivots on and adjust the tool-height for 'no-rocking'.
@DudleyToolwright
@DudleyToolwright 5 жыл бұрын
Interesting solution. Thanks for sharing. It is amazing how man solution there are to even the simplest problems.
@thatoldbob7956
@thatoldbob7956 6 жыл бұрын
Other than threading and a parting I always keep the tool a couple of thou, or so, higher than the center for clean facing. I learned that from the old guys, whom just as I, did not work on new, accurate machinery in a pharmacy environment.
@DudleyToolwright
@DudleyToolwright 6 жыл бұрын
Very interesting. I have heard so many suggestions about tool height. Thanks for input. I will test out your recommendation. I also really appreciate your taking the time to share your thoughts.
@Equismaximus
@Equismaximus 3 жыл бұрын
What you should have said is "a couple of thou LOWER than center" not higher.
@johnrobinson6449
@johnrobinson6449 5 жыл бұрын
When setting up a tool holder for height be aware that threads of the height adjusting screw, finger wheel, and lock nut are made with fit tolerances. The thread profile of the female thread is slightly bigger than that of the male thread. The weight of the tool holder block pushes the finger wheel up to the top side of the male thread and actually cants it at a bit of an angle. When you tighten the lock-nut down on top of the the finger wheel the lock nut forces the finger wheel to the opposite side of the male thread and raises the tool by a few thousands and at the same time removes the cant. This raises the the tool height by a few thousands. The tool blocks I used had 1/2-20 threads. Every full turn if the finger wheel raises or lowers the block by 0.050" so for every 0.001" adjustment would be accomplished b 7.2 degrees of rotation of the finger wheel.
@DudleyToolwright
@DudleyToolwright 5 жыл бұрын
That was a really great observation. I had discovered that the tool height changed after you tighten the tool holder, so I always iterate, but never thought about why it was happening. Thanks for taking the time to share a really clear explanation of what is happening and your comments are really useful info for community. Cheers.
@brentmcfadden944
@brentmcfadden944 5 жыл бұрын
Good show Sir, Thxs for your time!
@DudleyToolwright
@DudleyToolwright 5 жыл бұрын
Thanks for watching.
@alander6734
@alander6734 5 жыл бұрын
Good video. Enjoyed watching it. One question where did you get the aluminum cutting trigon insert from.The one you used to cut the OD and faces Kind regards anddsn
@DudleyToolwright
@DudleyToolwright 5 жыл бұрын
Ebay. They were listed as made by Korloy. Here is a quick example link: www.ebay.com/itm/100pcs-WNMG080408-HA-H01-WNMG432-HA-Aluminum-blade-Carbide-Inserts-for-Aluminum/173299612095?hash=item28597639bf:g:UJEAAOSwmdVa6s6r
@jabernathy2595
@jabernathy2595 7 жыл бұрын
Nice work. Thanks for sharing!!
@DudleyToolwright
@DudleyToolwright 6 жыл бұрын
Thanks. I really appreciate that.
@rich7934
@rich7934 4 ай бұрын
Suggestion: cut a ring groove in the handle section that will fit into a broom handle holder, spring steel version (or some type of forked structure) and then you can mount it near the cutters and not worry about it dropping or falling over.
@DudleyToolwright
@DudleyToolwright 4 ай бұрын
I like the idea. Thanks for taking the time to share it.
@chuirios365
@chuirios365 4 жыл бұрын
When I made my height gage. I made the bottom portion out of brass, because aluminium can get damaged easily. Then resest the magnet about .005. And on the top I made a small brass plate to swivel, making setting height easier.
@DudleyToolwright
@DudleyToolwright 4 жыл бұрын
Excellent suggestions. I will use them when I go for rev 2. So far it has been a really useful tool.
@mackellyman5642
@mackellyman5642 5 ай бұрын
Excellent camera resolution and great content.
@DudleyToolwright
@DudleyToolwright 5 ай бұрын
Thanks, I appreciate you taking the time to comment.
@BenAtTheTube
@BenAtTheTube 4 жыл бұрын
Thanks. I like the video, the tool you made, and the trigon cutting tool you were using. I don't have a trigon tool holder.
@DudleyToolwright
@DudleyToolwright 4 жыл бұрын
I don't use the trigon holders so much any more. I liked them for the three cutting edges, but have settled on the ccmt style inserts instead.
@whidbeyman
@whidbeyman 7 жыл бұрын
Moving the dial indicator along the edge with the carriage does not check for taper. You are just moving the indicator along the tool path, so you won't see taper due to runout caused by misalignment of centers. You need to measure the diameter at multiple points.
@DudleyToolwright
@DudleyToolwright 7 жыл бұрын
My thinking is that presumably the carriage runs along the ways which should follow a straight line. In addition, if that line coincides with the axis of the lathe, then there should be no taper. If the part is shifted off the center axis either by the tailstock being off alignment, or the part not square to the jaws, then I would expect to see a taper as measured from the carriage. I was not expecting, so was not looking for taper in, or caused by, a non-parallel tool path, so in an absolute sense I was incorrect in saying that there was no taper in the part. The best measurement of absolute taper would be, as you said to measure the part at multiple points. Although, with this particular part the greatest concern for me, lies with a parallelogram of non-perpendicular sides, because then the top surface would vary in height relative to the ways. Isthis where you were headed with your comment or did I still miss the mark? By the way, I really appreciate you taking the time to comment. Cheers.
@whidbeyman
@whidbeyman 7 жыл бұрын
dudley toolwright So long as the gauge follows the toolpath, you won't measure any kind of curvature, taper, or any other kind of departures from coaxial. It's just a simple fact. I suppose that you could mount the gauge on the other side and accomplish what you are trying to do, or you could have it follow the top or some other side. Each mounting position for the gauge would provide a measurement of changes on that side relative to the toolpath. Perhaps you'll have to set up a cut with the tailstock deliberately off-center to really get this point.
@DudleyToolwright
@DudleyToolwright 7 жыл бұрын
Thanks again for the input. I have a bar that you set up between centers. It was specifically designed to find tapers caused by out of alignment tailstocks. You place an indicator on the cross slide, magnetic or otherwise, and measure the bar at both ends. You adjust for zero taper. I realize that this would not work if the carriage path was not straight, but otherwise it was very useful in setting up my tailstock. The one I use comes from edge technology. Again, I really appreciate you taking the time to comment.
@whidbeyman
@whidbeyman 7 жыл бұрын
Yes, you can use a standard bar to check for alignment of the tailstock. I guess what you are saying is that, given that the tailstock is known to be in alignment, then using a DTI mounted on the carriage you can check for taper. However, if you did find taper, you would have to be very surprised, since you had established with your test bar that the tailstock is in alignment (and that the carriage path is straight). Maybe you could check for taper due to heating of the stock during machining. If the entire blank heats up as you machine from left to right, maybe you would machine more of it off at the left, and this would show up with your DTI measurements after cooling. The main point stands: you can't accurately measure taper using a DTI that follows the toolpath. Anyway, I don't want to discourage you. Keep up the good work.
@DudleyToolwright
@DudleyToolwright 7 жыл бұрын
Thanks. Definitely do not worry about discouraging me, it is much more important that I not share miss- information. Trying to remember what I was thinking (or not) at the time, I have had issues with heat distortion causing a taper in the cut, but what I was describing doing was completely wrong. As a general rule, to test for taper measure at several points along the part. After you cut, baring events like heat distortion, the tool post, by definition, will be equidistant from the part along the entire tool path, because you just cut it that way and thus will always show zero taper. Even if you haven't cut anything yet, there is no way that measuring along the tool path would guarantee a measurement of taper. I just realized on my way into work what you were talking about. I am really glad you kept coming back with counterpoints. I initially, for some reason was imagining something completely different. Your comments were really great contributions and I really appreciate your tenacity. Sometimes my mind keeps imaging scenarios that we aren't even talking about and I get stuck. Truly Thanks. I would edit the video if I could to correct the mistake, but you tube doesn't allow it. In any case: TO MEASURE TAPER, MEASURE THE DIAMETER AT MULTIPLE POINTS ALONG THE PART.
@carrollprice1213
@carrollprice1213 2 ай бұрын
Fast Orange Hand Cleaner with Grit makes an excellent lapping compound to acquire a perfect sliding fit once you reach the point of a part just starting to enter a bore. With the female part turning in a lathe chuck, apply a dab of Fast Orange W/Grit to the male and bore and slowly introduce the male into the bore while holding it with a pair of pliers as it laps its way into the bore.
@DudleyToolwright
@DudleyToolwright 2 ай бұрын
Great tip! You must be talking about a pumice type rather than a walnut shell type. I really like you thinking.
@carrollprice1213
@carrollprice1213 2 ай бұрын
@@DudleyToolwright Yes. Pumice type is the one I used. Also, if the fit is not too tight, the male piece can normally be held with emery cloth (instead of pliers) to prevent slipping in your fingers. Another plus is that Fast Orange is water soluble making it easy to remove and clean up.
@Lmr6973
@Lmr6973 4 жыл бұрын
Looks to me by the finish on your part whatever method you used to start with worked darn good!
@DudleyToolwright
@DudleyToolwright 4 жыл бұрын
Thanks. Aluminum inserts have a positive rake and a really slippery coating that does most of the work for you. Discovering them was a happy accident.
@phillipspain5650
@phillipspain5650 7 жыл бұрын
Very impressed with your skills.
@DudleyToolwright
@DudleyToolwright 7 жыл бұрын
They are meager. you are too kind. thanks.
@StuartsShed
@StuartsShed Жыл бұрын
First of all, THANK YOU for calling it a rule, and not a ruler. This is a great video - I already made one of these tools and honestly it has made a huge impact. Being able to set up a new tool without turning the toolpost is a huge benefit. I'll be modifying mine and adding a flat to it based on this - some good extra benefit to that. Great video, thanks for posting it.
@DudleyToolwright
@DudleyToolwright Жыл бұрын
Thanks. I stole this idea from Joe Pieczynski who has a fantastic tutorial style channel. This was one of my very early projects and I still use this tool today.
@michaelshore2300
@michaelshore2300 10 ай бұрын
As a quick starter method I used a piece of 1 1/4 inch 30 mm round aluminum bar. Set tool to about center height and made one thin cut for about 2 inches 50 cm to true up bar. Set the tool slightly low and make a facing cut , should leave a small nib . raise tool slightly and make another facing cut . creep up until there is no nib. Now put tool about center and make contact with faced surface and move tool across the piece , scoring a line rotate chuck 180 deg and repeat there should be a single line if not your center is between the lines. Readjust reface and rescore, keep the line as fine as you can. Part of at about 2 inches 50mm . To center a tool, chuck in your test piece and it is easy to line up the tip of the tool with your scored line
@DudleyToolwright
@DudleyToolwright 10 ай бұрын
I had heard about the first part of this approach before, but the second part, with the scoring is an interesting add on.
@perrylocke6037
@perrylocke6037 3 жыл бұрын
Rulers are what you use in grade school. In a machine shop it is a scale. Look in the Starrett catalogue.
@DudleyToolwright
@DudleyToolwright 3 жыл бұрын
Fair enough. If you look up the definition of scale, Webster's says it's a ruler. I get word choice preference. Most fields like to create their own "special" dialect. The choice of scale over ruler is probably one of those.
@machinesandthings7121
@machinesandthings7121 Жыл бұрын
Great vid!
@DudleyToolwright
@DudleyToolwright Жыл бұрын
Thanks. I always really appreciate any constructive comments.
@TheKnacklersWorkshop
@TheKnacklersWorkshop 3 жыл бұрын
Hi Rob, I really like this idea... I just cannot see why anyone would not want their cutting tool at the correct height. One more item for the to do list. Take care Paul,,
@DudleyToolwright
@DudleyToolwright 3 жыл бұрын
I have used this tool at on since I made it (originally a Joe Pieczynski idea) and it has worked out great.
@cet1856
@cet1856 7 жыл бұрын
what lathe do you have? I have a new South Bend 14x40 and the cross slide looks identical. my tailstock isn't blue. just curious thanks.
@DudleyToolwright
@DudleyToolwright 7 жыл бұрын
I have an ARCA 14 Heavy. It has been an outstanding lathe, to someone of my limited experience. I have only used a few different models in my past. Thanks for asking.
@ChrisBrown-dy8ts
@ChrisBrown-dy8ts 7 жыл бұрын
I just use a piece of acetal (nylon) in chuck , get tool somewhere near , then just take small facing cuts , too low will leave a pip in the centre, too high will push the centre pip away , then just adjust till tool cuts right too the centre . Acetal / nylon is used as it will not damage insert or HSS end .
@DudleyToolwright
@DudleyToolwright 7 жыл бұрын
Nice approach. I take it that you have the material on hand? Your approach seems very direct and functional. Thanks for the input.
@dianemccartin387
@dianemccartin387 7 жыл бұрын
Just take light face cut and will see if your close and adjust till you get no pnub..if its to low you get the nub and if its too high you get more a cone shaped nub..As you can see very light cuts this is the most simple ting that machinist like to make seem more difficult or they have less experience. Once you worked a lathe for a while lining the tool up is not an issue.
@markrainford1219
@markrainford1219 5 жыл бұрын
What if you are working between centres and need to change tool?
@zachmann35
@zachmann35 6 жыл бұрын
you can use a feeler gauge to reset your tool each time you have to leave the lathe and come back. Also a dial indicator stuck to the compound and zeroed on the face of the part before you loosen and remove will get you dead on.
@DudleyToolwright
@DudleyToolwright 6 жыл бұрын
Thanks. I appreciate the insight.
@MrRShoaf
@MrRShoaf 4 жыл бұрын
Here is an idea for you. Make a fixture that has dovetails and will sit on the surface plate. Now when you load the tool into the tool holder, you can adjust it exactly to the correct height while the holder is off the lathe. Not my idea, but i saw it someplace and I thought it was slick.
@DudleyToolwright
@DudleyToolwright 4 жыл бұрын
That is a really interesting idea. Thanks! I will definitely give it some more thought.
@melgross
@melgross 2 жыл бұрын
Since I don’t always see videos in order, depending on when I find a channel, I’ve just gotten to this one. I’ve made something similar, except for one difference. I drilled and tapped a hole at the top, and screwed a short flat plate to the top, extending over the edge, so I can have it on top of the tool tip. Then there’s a definite surface to bring the tool tip up to. When it touches, it’s correct. I find that using the light between two surfaces method, I can get it exact each time.
@DudleyToolwright
@DudleyToolwright 2 жыл бұрын
I like your improvement a lot and adding an electronic indicator style circuit to the affair will make it even easier to tell when light contact is made. Thanks for the great idea!
@melgross
@melgross 2 жыл бұрын
@@DudleyToolwright yup. I was thinking about the electronic circuit too. The only reason I might not do it is that it’s another tool with a battery, I’ve got a lot of digital mics and such. I don’t use them all very often, because of the sizes, and when I do, the battery is often dead. The problem of finding tool height is that with my Dorian, and others, I suppose, is that when you unlock the holder, it moves. Then when you lock it again, it moves. I’ve found that if I press the holder to the front of the dovetail, not the moving side, I can minimize, or eliminate that movement.
@DudleyToolwright
@DudleyToolwright 2 жыл бұрын
Useful tidbits. Thank you very much.
@johnunderwood3132
@johnunderwood3132 5 жыл бұрын
I have a 9”C south bend. If I want to get a quick change tool holder, do I need to measure my tool holder opening and then order it or are they just certain sizes
@DudleyToolwright
@DudleyToolwright 5 жыл бұрын
You buy the tool holders based on the lathe capacity. They are typically good for a certain range of center heights. THere are some recommendations here: www.aloris.com/aloris_cat/index.html#page/30 My lathe is a 14" model and I could have used BXA, CXA, or CA. I have CXA. I hope this helps.
@kieranh2005
@kieranh2005 3 жыл бұрын
I have a Boxford CUD II (British development of the South bend 9) I'm getting an AXA toolpost to mount on it. I've also built an electric crossfeed system for it, and plan to build an electric main saddle feed as well. If you look at my video of the crossfeed functioning, please excuse my taste in workshop music...
@stanjarmolowicz
@stanjarmolowicz 4 жыл бұрын
What a great idea !! ...thank you for sharing
@DudleyToolwright
@DudleyToolwright 4 жыл бұрын
You are so welcome! It originall came from Joe Pieczynski. Check out his channel. He is an amazing resource.
@stanjarmolowicz
@stanjarmolowicz 4 жыл бұрын
@@DudleyToolwright Ha ..sound like polish last name .i'm from Poland and wee love to "make things " please check my website stanislawcollection.com ..am gonna check Joe Pieczynski right now
@DudleyToolwright
@DudleyToolwright 4 жыл бұрын
Will do. Thanks for the link. Beautiful stuff.
5 жыл бұрын
Thank you
@DudleyToolwright
@DudleyToolwright 5 жыл бұрын
Thank you.
@kimber1958
@kimber1958 4 жыл бұрын
On your final length?would it not be possible to do your facing and leave some material in the middle and measure the height compared to what you determine do you need to remove.
@DudleyToolwright
@DudleyToolwright 4 жыл бұрын
I could have. Thanks for the suggestion.
@billclark5943
@billclark5943 3 жыл бұрын
Face the front off, get on the low side of the nipple, raise until nipple just disappears (provides a good visual on accuracy) or use the tail of calipers to measure down a half diameter to top of tool. This works for boring tools as well. I sometimes like to tune the cutting action by running the tool tip high or low a thou or 3. Cant do that with a fixed setting tool. Been using these technique for 30 years and have no problem working within a couple tenths on my Hardinge.
@DudleyToolwright
@DudleyToolwright 3 жыл бұрын
Thanks for the tip. I stole this idea from Joe Pieczynski and it has worked out pretty well for me.
@EricTViking
@EricTViking Жыл бұрын
Measure down half the diameter to the tool. Perfect - thanks 👍
@evertonmartins2860
@evertonmartins2860 4 жыл бұрын
Que modelo de pastilha é essa q vc usa pra usinar ela deixa um ótimo acabamento
@DudleyToolwright
@DudleyToolwright 4 жыл бұрын
They are positive rake Trigon inserts sort of like WNMG 432.
@srankin8022
@srankin8022 6 ай бұрын
Great video! What brand and size lathe is this you are working on? Its a nice looking machine.
@DudleyToolwright
@DudleyToolwright 6 ай бұрын
Thanks. My lathe is an Acra 14". It is more accurate than I am capable of creating.
@schummiehugo
@schummiehugo 5 жыл бұрын
tank you... ik tink a make one off this ! nice vid.. tanks ! gr
@DudleyToolwright
@DudleyToolwright 5 жыл бұрын
Your welcome. Thanks for taking the time to let me know.
@alanbuttigieg3361
@alanbuttigieg3361 6 жыл бұрын
Love the project, useful too. What tool are you using ? 4140....? I did not catch the supply house name. Many thanks, enjoyed it!
@DudleyToolwright
@DudleyToolwright 6 жыл бұрын
I used 6061 on the bottom and 303 stainless for a bit more abrasion resistance on the top. It has been a while since I made this video, supply house for what?
@girliedog
@girliedog 7 жыл бұрын
Well done, my next project.
@DudleyToolwright
@DudleyToolwright 7 жыл бұрын
Thanks. It has been a while since I completed this project and I use it often. Thanks for the comment.
@gheumann
@gheumann 6 жыл бұрын
I have made my own tool height gage, but using the rule method (I use a long x-acto blade) works great. Just chuck up a piece of 1/8" round bar and set against that. Very accurate.
@DudleyToolwright
@DudleyToolwright 6 жыл бұрын
Thanks. I always love to hear about the alternatives. Very interesting.
@brentmcfadden944
@brentmcfadden944 5 жыл бұрын
Oh and some good comments! Thxs!
@DudleyToolwright
@DudleyToolwright 5 жыл бұрын
Yea, there is quite a diverse set of opinions on what the best way to set tool height is. I present only one that seems to work pretty well for me.
@douglasthompson2740
@douglasthompson2740 7 жыл бұрын
Hello, Could one cut a taper with a sharp point in the chuck and measure to that with a parallel across the ways then measure down to the flat way for a measurement without gauge blocks and granite plate? Thanks for a good adjunct to Joe's video. Take care. Doug
@DudleyToolwright
@DudleyToolwright Жыл бұрын
That's a really different approach. Thanks for sharing.
@robertrichard4861
@robertrichard4861 2 жыл бұрын
That finish! damn...
@DudleyToolwright
@DudleyToolwright 2 жыл бұрын
I really do love shiny metal.
@davemanley8700
@davemanley8700 5 жыл бұрын
All well and good if you are in ideal conditions with a new lathe. However, I have been a machinist and tool maker for 45 years and worked in many machine shops over the years and not one of them did they have a lathe in presstine condition. You make it work, adjusting the tail stock is the best way. It also depends on diameter, lenght and tool pressure no the work piece.
@DudleyToolwright
@DudleyToolwright 5 жыл бұрын
Thanks for the info. I always appreciate hearing from those with a lot more experience than I have. Much appreciated.
@GnosisMan50
@GnosisMan50 7 жыл бұрын
great idea....thanks.
@DudleyToolwright
@DudleyToolwright 7 жыл бұрын
Thanks. It is definitely not my original idea. I stole it from Joe Pieczynski, although I did make some changes. I use it all the time and it really works well. Thanks for taking the time to comment.
@jack81007
@jack81007 4 жыл бұрын
all that dial gauge stuff and gauge blocks and the final check is your finger! wow
@DudleyToolwright
@DudleyToolwright 2 жыл бұрын
True, but the human finger is very sensitive and can discern 0.001" without too much effort.
@viscache1
@viscache1 3 жыл бұрын
I’ve always centered the tool point to the chuck center. If your work piece is true then your in correct position. Diameter of piece doesn’t change that equation.
@DudleyToolwright
@DudleyToolwright 3 жыл бұрын
Thanks for the tip. I have used this tool now for years and it is working out really well.
@SirFlibbertyJibbit
@SirFlibbertyJibbit 5 жыл бұрын
I always use the rule method. not like was shown at the start. I don't rub the tools up and down the rules. That looks like it can scratch the rules and also not possible with certain tools. I just rock my rule back and forth standing on the ground flats taking note of the smallest reading I see when doing so. good for left and right hand tools, bore tools, even when turning brass sometimes I turn the tool upside down and run it in reverse.
@DudleyToolwright
@DudleyToolwright 5 жыл бұрын
Thanks. I will try your method in the future. I appreciate you pointing out places where I can improve along with the solutions. Cheers.
@Contango1000
@Contango1000 6 жыл бұрын
Great video. Thanks. My new lathe is on a ship as i type, and really looking forward to tuning it up. One question, though. As the work piece puts pressure on the tool it will force it down a bit. wouldn't it then make sense to adjust it a bit higher to compensate? And if so, this would be sensitive to type of material turned and surface speed. I´m a total noob here, so please advice.
@DudleyToolwright
@DudleyToolwright 6 жыл бұрын
What a great question. As I am also a relative noob, I can't answer that for sure. You make a very logical point. I will have to look into this. I really appreciate the comment.
@Contango1000
@Contango1000 6 жыл бұрын
Great. Two noobs talking, hehe. Thanks for the comment though. :-) Let me know if you find something.
@Contango1000
@Contango1000 6 жыл бұрын
Maybe this all boils down to experience. Tool post and shank will also probably make a difference. Have been watching Kieth Fenner and ABomb some, and they both make it seem so easy. I am certain I will destroy something within an hour of the arrival of my Lathe. Lets just hope that it belongs to my neighbour, not my body. This is what I bought, btw. www.alibaba.com/product-detail/High-Quality-WM210V-38mm-Big-Spindle_60648356533.html
@DudleyToolwright
@DudleyToolwright 6 жыл бұрын
Definitely.
@DudleyToolwright
@DudleyToolwright 6 жыл бұрын
That is very exciting. At least in the pictures the quality seems very good. I hear a lot of very good things about bench top lathes these days. If you want to see what people can do check out Clickspring, the guy is brilliant. Also if you want experts that also can teach well check out Oxtools and Stefan Gotteswinter. Both guys are extremely talented. Joe Pieczynski is another. Here are links to make it easy: kzbin.info/door/ZC9LGZLfyjrKT4OZne-JNw kzbin.info/door/Y8gSLTqvs38bR9X061jFWw kzbin.info/door/pp6lgdc_XO_FZYJppaFa5w Best of luck on your new adventure. Your only limit is your imagination.
@eamonndonohoe4197
@eamonndonohoe4197 7 жыл бұрын
Rule method every time. using it for 45 years
@hughtenhove867
@hughtenhove867 3 жыл бұрын
Making inaccurate parts for 45 years
@DudleyToolwright
@DudleyToolwright Жыл бұрын
There are lots of wats of getting the the end and I am on the fence as to whether tool height on dead center is really necessary for a good cut (minus the leftover nib).
@phillco01
@phillco01 5 жыл бұрын
I really liked your video excellent information I am going to make one for myself.
@DudleyToolwright
@DudleyToolwright 5 жыл бұрын
Thanks. I use the one I made quite often and it seems to work quite well.
@maircraft4079
@maircraft4079 4 жыл бұрын
First, face a small diameter. Once you find center pick a convenient flat spot on (repeatable) the bed, carriage or cross slide . Then just use your Dial caliper measuring to the top of the cutting edge of the tool. With a Sharpie Write-it-down where you can see it. You will probably be using the caliper on a project anyway. Mine measures 5.874". One less piece-of-crap cluttering your machine!!! P.S. Learn to "burn-in" the two parts for a perfect fit. A technique used on sleeve bearings for precise fitting.
@DudleyToolwright
@DudleyToolwright 4 жыл бұрын
Thanks for all of the great suggestions. I will add them to my list of tricks.
@georgedennison3338
@georgedennison3338 5 жыл бұрын
After having this height gauge for 18 months, what is your assessment of it? Any changes you would make in a V. 2.0? Something I considered as I watched you aligning the cutter for the first time, is whether an overhang would make alignment faster. A piece of material, attached to the top, and squared with your machined flat, would make alignment as easy as running the height of the cutter up, from the bottom side, and locking it in place. Also, regarding the bottom and the magnet, something I thought about, while watching the video, was whether a concave bottom might be better. I learned many, many years ago, if I had a cabinet, shelves or anything with a flat bottom, or flat edge, along the bottom, the only way to completely eliminate teeter is to concave the flat bottom, leaving the four corners at the original dimension, effectively creating a 'foot' at each corner. Making the bottom of a cylinder concave would leave a ring, but there would be less chance for a chunk to cause out of plumb issues, AND potentially make it easier to keep clean. Could easily be done with a lathe.
@DudleyToolwright
@DudleyToolwright 5 жыл бұрын
Very interesting observations. I really like this height gauge and I use it often. I might make the whole thing out of hardenable A2 or something like and maybe have a couple of other shapes on the top flat. Other than that, I like it, and the general idea came from Joe Pieczynski, and he is a pro. You might want to consider 3 feet rather than 4, as 3 points define a plane - 4 can teeter. Thanks for the cool observations and suggestions. I like the concavity idea.
@blackoakmushrooms
@blackoakmushrooms 6 жыл бұрын
may I ask why you wouldn't cut the bar to final length in the mill and mic it while its in the vise?
@DudleyToolwright
@DudleyToolwright 6 жыл бұрын
Mistake of someone who is fairly new to machining? There are always multiple approaches to solving every problem and I wholly admit that I do not always take the: easiest, best, most efficient, or even good choices. I always love to hear about different approaches to solving problems. Thanks for taking the time to let me know about an alternative.
@blackoakmushrooms
@blackoakmushrooms 6 жыл бұрын
i'm new to it as well. Addicted to it. Was just curious as to why. Keep up the good videos
@karlomoharic3992
@karlomoharic3992 5 жыл бұрын
Alu has large temp coefficient , steel is better because of dimensional consistency. Nice video
@DudleyToolwright
@DudleyToolwright 5 жыл бұрын
That is a good point. Thanks for bringing that up.
@TSODInc
@TSODInc 6 жыл бұрын
Did you check the gauge pin was centered?
@DudleyToolwright
@DudleyToolwright 6 жыл бұрын
Good observation. Yes I did, but forgot to catch it on camera. Thanks for catching that.
@donzmilky5961
@donzmilky5961 7 жыл бұрын
put a drop of oil on top of your new tool, take a thin piece of clear plastic or glass and lay it on top with an overhang, start your tooling low and bring it up to the glass until it lifts and you see the oil separate from the glass, then ease the tool back down until you don't see an air bubble under the glass. just a thought, I feel that would make the process of checking a bunch of tools quicker and easier.
@DudleyToolwright
@DudleyToolwright 7 жыл бұрын
Even more interesting. If get a chance I will try this. This idea seems, at a minimum, extensible. I will stow this in my bag of tricks. Thanks. This idea is going to be useful in more than one way.
@donzmilky5961
@donzmilky5961 7 жыл бұрын
dudley toolwright this was my original thought before the magnet idea. a plastic CD case would probably work perfectly, or maybe a microscope slide/ small piece of glass. seemed like an idea, a nice thin oil with some color to it would work great, I'd imagine two nice flat surfaces and a minimal amount of oil would be a sensitive measurement. thought of it when you did the old fingernail check, figured this way ensures measuring to the flat of the gauge plus the thickness of the oil layer, instead of guessing at the slight chamfer at the end of the flat. also the more overhang on the glass the more precise you could measure, provided the glass is nice and flat.
@tommysmith8801
@tommysmith8801 4 жыл бұрын
Next video should be about the different of cut, finish, and feel of the cutters.
@DudleyToolwright
@DudleyToolwright 4 жыл бұрын
Thanks for the idea. Much appreciated.
@Tensquaremetreworkshop
@Tensquaremetreworkshop Жыл бұрын
I, too, use insert tooling- but with a 4 way toolpost. Since the height of inserts does not change, I made packers for each holder, and CAed them to the holder. So now I do not have to consider height- put them in and they are correct. Four to choose from, and two clamps instead of one (on the QC) means that for jobs that need less than eight tool selections my 4 way is actually faster than a QC. I can also part rotate for an angled cut, without losing registration. Not widely understood. BTW, magnets around machine tools are deprecated. Can cause magnetization, and certainly means forever cleaning off swarf. For precision (not really needed for this application) mixing materials is an issue- Al thermally expands at a much greater rate.
@DudleyToolwright
@DudleyToolwright Жыл бұрын
You made a bunch of really great observations. Thanks. I might be wrong with this assumption, but I am not worrying about differential expansion, or any expansion for that matter, because I don't think tool height is that critical, as long as you don't rub. I have a portable degausser to get rid of localized magnetization, but I suspect that not everyone does, so good point. Sub'd.
@Tensquaremetreworkshop
@Tensquaremetreworkshop Жыл бұрын
@@DudleyToolwright Yes, as I said, differential expansion is not an issue with this particular tool, but needs to be kept in mind. I think you made a good accessory- I was just taking the opportunity to spread a POV. Many users with a 4 way toolpost that came with the lathe will start lusting after a QC- I was one of them. However, it dawned on me that, for insert users, most of the advantages evaporate. Height is not an issue (with a machined pad that is attached to the holder). Indexing is already there for tools whilst they are in the toolpost, only lost if you change them- so do not change the ones that are critical. If you do need to, it is easy to have a registration peg on that pad, so it goes back in the same place every time. Given the price of a good QC and a selection of holders would buy a small lathe, most hobbyists would do well to avoid them. For most small turning jobs, 4ways are actually faster.
@DudleyToolwright
@DudleyToolwright Жыл бұрын
I love your solution for the included tool post. I sold mine right after I got the lathe and regretted it. I was definitely not being critical of your recommendations. I welcome them. I watch Curtis (in Australia) use one all of the time to great effect. Thanks again for the tips and ideas.
@amit3230
@amit3230 4 жыл бұрын
Wow nice information 👌👌
@DudleyToolwright
@DudleyToolwright 4 жыл бұрын
Thanks.
@robinstokes5179
@robinstokes5179 7 жыл бұрын
Nice job. ICould you have used a much shorter length of stainless? Would have been less top heavy then.
@DudleyToolwright
@DudleyToolwright 7 жыл бұрын
Very true. I initially thought the magnet would be so strong that it would easily compensate, so I went for aesthetics. In retrospect, a smaller stainless section would have been a better choice. Thanks for the input.
@incubatork
@incubatork 5 жыл бұрын
Nice tool but i prefer to measure/set hieght from the bottom, butting up to an overhang as as is its down to your finger sensitivity. Butting up to an overhang will lift the tool an is easily sean and you can feel it move even with thick fingers.
@DudleyToolwright
@DudleyToolwright 5 жыл бұрын
Interesting. I am relatively new to this and this approach was the one I saw first. Thanks for the alternative perspective. Every time someone recommends an alternative approach, I learn something. No matter what. Thanks again.
@jasonbone5121
@jasonbone5121 5 жыл бұрын
21:56 Here goes a tip/some shop math to help with chamfered holes: Spot drill depth = 2 times the desired chamfer, plus the final hole dia, divided by 2. Example - Say you wanted a 0.015" chamfer around that 0.125" hole to start your pin. [(2 x 0.015") + 0.125"] / 2 [(0.030) + 0.125"] / 2 0.155" / 2 Spot drill depth = 0.0775" Now if you needed to make a few 0.250" holes and wanted a consistent chamfer for aesthetics, simply get a new Z depth for your spot drill. [(2 x 0.015") + 0.250"] / 2 [(0.030) + 0.250"] / 2 0.0075" / 2 Spot drill depth = 0.0037" Now all you holes have the same size chamfer.
@DudleyToolwright
@DudleyToolwright 5 жыл бұрын
Thanks for the helpful tip. I will give your recommendation a shot. Thanks for taking the time to share.
@brianbercier5560
@brianbercier5560 4 жыл бұрын
did you check for run out on your chuck?
@DudleyToolwright
@DudleyToolwright 4 жыл бұрын
Way back when, no. This video is pretty old and I was just starting out, but I have since and it isn't bad. Thanks for the suggestion.
@hamedalizadeh6584
@hamedalizadeh6584 5 жыл бұрын
My friend U are making a very nice video, I suggest by reducing the sound of lathe make it better!
@DudleyToolwright
@DudleyToolwright 5 жыл бұрын
I would love to. my current camera does not support an external microphone, but I intend to upgrade at some point in the not too distant future. Thanks for the feedback.
@berndheiden7630
@berndheiden7630 5 жыл бұрын
Dudley Toolwright Actually I like to hear the maschine working. That‘s what you have in a maschine shop!
@keinokfarang851
@keinokfarang851 3 жыл бұрын
Lathes used to have a line scribed on the side of the tail stock body to get close to center line.
@DudleyToolwright
@DudleyToolwright 3 жыл бұрын
Interesting. i have not noticed this on mine, but I will take a look.
@68pishta68
@68pishta68 11 ай бұрын
what if you just run the cutting tool to face the shaft and adjust so the spiral pattern is nill?
@DudleyToolwright
@DudleyToolwright 11 ай бұрын
Removing the nib is a time tested approach to centering the tool, but what if you are working on a part and you need to change tools and don't want to damage or remove said part?
@customcutter100
@customcutter100 2 жыл бұрын
I've just started watching Joe's videos. So far about 50 of them. One thing I noticed when watching your video and Joe didn't mention it, is 3 jaws usually aren't that acccurate. Have you checked the run out on your 3 jaw? Hopefully just a couple thousandths. I'm going to make one of these also. As far as a press fit or pinning, you could have heated the aluminum slightly and put the SS in the freezer for a few minutes, it would have slid on and been locked tight due to thermal expansion/contraction. thanks for sharing
@DudleyToolwright
@DudleyToolwright 2 жыл бұрын
I like your ideas. I might steal them for a future iteration. I have used this height gauge since I made it and it has been great, but I have some new ideas...
@customcutter100
@customcutter100 2 жыл бұрын
@@DudleyToolwright I saw this one by Oxtoolco. I like it also kzbin.info/www/bejne/bmLcqIatiNCSb80
@jeffmeyers7562
@jeffmeyers7562 5 жыл бұрын
How about using a piece of oil hardened Tool steel, heat treat and grind to proper height assuming you have access to heat treat and grind of course
@DudleyToolwright
@DudleyToolwright 5 жыл бұрын
That would make an awesome height gage, but quite an expensive one. Thanks for the great idea.
@MaxTalbot69
@MaxTalbot69 5 жыл бұрын
@@DudleyToolwright An aluminum gage will work fine if you're careful with it. Might help to cut a small O.D. chamfer on the end which will rest upon the lathe way, because it's easy to ding an edge when setting things in place.
@flikflak24
@flikflak24 2 жыл бұрын
I see that you also have the mango 2 handle for the hand debur tool Also my fav handle
@DudleyToolwright
@DudleyToolwright 2 жыл бұрын
Mine too. Even with the strange name.
@flikflak24
@flikflak24 2 жыл бұрын
@@DudleyToolwright what are you talking about its a perfect name xD
@perrooceaniko2005
@perrooceaniko2005 3 жыл бұрын
have a question : What brand is that lathe ? Just a curiosity ?
@DudleyToolwright
@DudleyToolwright 3 жыл бұрын
The lather is an ACRA 14" heavy. If you need a model number I can look it up.
@campbellmorrison8540
@campbellmorrison8540 3 жыл бұрын
Very neat tool, I wish I had the other measuring stuff required to make one. I will have to stick with the rule and not be ham fisted on the cross slide :)
@DudleyToolwright
@DudleyToolwright 3 жыл бұрын
Thanks. I appreciate the feedback.
@jaysilverheals4445
@jaysilverheals4445 5 жыл бұрын
any kind of gage like this is good because there are lots of times you cannot face off and go to the center. Also I want to say something about tool height. Exact tool hite is not critical at all--different hites give different benefits and effects. you noticed his boring bar was high--exactly as it should have been when he has to adjust it back the next bore he does unless its a big bore. Outside first:--the tool can be on center or better if slightly low--it gives more clearance but less rake. If the tool is a bit low lets say a 2 inch diameter you can easily go .050 low and makes the tool "sharper". If you visualized adjusting way up high then you can picture that the effective clearance becomes less--the tool will cut more like its dull and will leave a more burnished surface. It will push on the work more also--you wont get chatter. If low clearance is more and chatter can appear because its cutting cleaner and not pushing as much on the work. INSIDE BORING--the cutter absolutely should be set above center to inrease the clearance especially because inside boring the material is curving trying to hit on the clearance--which it often does. Suppose a 1.5 bore?--that tool should be at least .020 or so high up to maybe .050 high. The tool will cut much cleaner--the clearance is increased--its cutting "sharper".. However the effect rake is less--rake makes some difference however changing clearance makes a huge difference.. at any rate just trying to explain a tool in most cases does not need to be precisely on center. Obviously in some cases it does--such as parting off and a few other cases.. Running a tool high or low--very definitely should be something all machinists have in the bag of options..
@jaysilverheals4445
@jaysilverheals4445 5 жыл бұрын
of course on tiny diameters--the effects i stated CHANGE DRAMATICALLY. If you are going tiny like less than .100 SIMPLY PUT THE TOOL ON CENTER..
@DudleyToolwright
@DudleyToolwright 5 жыл бұрын
Thank you very much for your excellent explanation of tool heights and how you may use them. I really appreciate you sharing this content. I think a ton of people who get around to reading the comments will benefit a lot. I know I did.
@DudleyToolwright
@DudleyToolwright 5 жыл бұрын
Noted. Thanks.
@earlswisher2299
@earlswisher2299 3 жыл бұрын
If you wanted to check to see if the part was tapered, you can't do what you did with an indicator. An indicator is only going to show you what you just cut, even if you had your tailstock offset to intentionally cut a taper between centers, it would still indicate true. The most accurate and easiest way to do what you wanted to do would be to measure the diameter at each end of your cut, which is also a good way to check to make sure your tailstock isn't offset ... so you won't cut a taper.
@DudleyToolwright
@DudleyToolwright 3 жыл бұрын
You are very correct. This was one of my first videos and a few others caught this gaff. I really appreciate you taking the time to educate me and others on this error.
@winandd8649
@winandd8649 3 жыл бұрын
I know that center to cross slide distance is exactly 59.30 mm, so I always use the depth measurement feature of my digital caliper to measure top of cutter to the top of the cross slide and tune the height of the cutter to 59.30 mm. Always spot on. Am i missing something?
@DudleyToolwright
@DudleyToolwright 3 жыл бұрын
Great tip, thanks. There are definitely many approaches to solve this problem.
@KamiCrit
@KamiCrit 2 жыл бұрын
This was the comment I was looking for.
@winandd8649
@winandd8649 2 жыл бұрын
you're welcome :-)
@RealNotallGaming
@RealNotallGaming 10 ай бұрын
a really nice accessory but to make it faster you can just use an M4 for through holes (they are pointed), tighten it in the chuck and use it as a center to zero the tools ^^ if you want to use that accessory modify it so that it rests on the X axis slide which is even, not the painted cast iron part of the frame which is not accurate
@DudleyToolwright
@DudleyToolwright 10 ай бұрын
Thanks for the alternate solution. Appreciate it.
@wadesmith9483
@wadesmith9483 4 жыл бұрын
“Gonna eat my lunch in the shop... gadzooks! all my workbenches are loaded with crap... no room.. “ “I’ve got it! I’ll eat off my lathe!” Well.... IDK?? Don’t wanna get it dirty” “what to do?”
@DudleyToolwright
@DudleyToolwright 4 жыл бұрын
I am actually not a clean freak by any measure, but I really stretched to buy the lathe new, so I wanted to keep it nice for a while.
@KrishanGopal-hg8cf
@KrishanGopal-hg8cf 6 жыл бұрын
Good
@DudleyToolwright
@DudleyToolwright 6 жыл бұрын
Thanks.
@rlrsk8r908
@rlrsk8r908 6 жыл бұрын
Why do you mill 2 flats on the SS top ? Wouldn't only ONE perform as well ?
@DudleyToolwright
@DudleyToolwright 6 жыл бұрын
Good question. I milled two flats because I was not sure about the longevity of the tool. I was concerned about nicks and gouges, so I hedged my bets and created two sides to measure from. It turns out that the tool has survived much better than expected, so one side would have probably been adequate. Thanks for the question.
@rlrsk8r908
@rlrsk8r908 6 жыл бұрын
Whilst I'm not a professional machinist (how's that saying go - These are PROFESSIONALS. Don't try this at home) I enjoy making things and when I do make one of these, I might just mill 2 flats on it, now that I know the backstory. And, yes, I do this kind of stuff at home. SO THERE ! Sometimes it even works.... Thanks, Dudley
@DudleyToolwright
@DudleyToolwright 6 жыл бұрын
Just so you know. I am by no means an expert either. I am just an avid home enthusiast. Thanks for sharing your take on the design. I use this tool often and I have a lot of holders. If you only have a few you will be using this kind of tool even more often.
@BenAtTheTube
@BenAtTheTube 4 жыл бұрын
@@DudleyToolwright I only use parallels when I have to because I need that height or I need the space between them for drilling a through hole. Most of the time I use a rectangular block to support the part, it works better in the center of a round part, and automatically aligns the bottom flat if I am making both sides.
@scottthornton9237
@scottthornton9237 5 жыл бұрын
I am amazed how ruthless this audience can be. The previous comments, while being valid points, can be made much less sarcastic. Everyone had to learn at some time. Just sayin'. You have some sweet equipment with that lathe set up for a home shop! I don't know what book you got the idea of reaming after boring from. But that method leaves extra room for errors. Like how accurate is that reamer, how accurate was the reamer measured, is the tail stock in perfect alignment and then some. I am tasked with making stainless steel bushings press fitting them into aluminium, on a regular basis. For the press fits, refer to Machinery's Handbook (THE MACHINIST BIBLE). The standard is .0015 to .002 interference for diameters less than one inch (For example) . Then freeze the bushing prior to installing. This will reduce the steel just long enough for the install. then it will return to its machined size after being pressed in. This would eliminate the need to cross pin.
@DudleyToolwright
@DudleyToolwright 5 жыл бұрын
I really appreciate you sharing your experience. I need to try some more interference fit projects, especially using your recommended part freezing to increase the temperature difference. I love precision fits. Thanks for pointing out the error. what was going through my mind was that boring would make the hole straight and reaming would give me great finish and precise diameter, but when I read your post I realized the mistake I made. Thanks for the heads up. By the way, I don't mind constructive criticism. I am fairly new at this and I really appreciate all the shared ideas. By and large this community has very few trolls. I consider myself very lucky that anyone even wants to watch my videos at all, let alone comment on them. I am going to give your suggestions a try on an upcoming video.
@scottthornton9237
@scottthornton9237 5 жыл бұрын
I soak hardened 17-4 PH in liquid nitrogen (at work} for a minimum of 2 hours. Knowing that method is near impossible for the home shop, Dry Ice is obtainable, just double the cold soak time. I have not tried a freezer like those in the kitchen. I suppose if the parts were left in the coldest spot at least over night, would reduce the size by .0005 or so.
@mrsensable
@mrsensable 5 жыл бұрын
Not sure if you should be making instructional videos or watching them? LOL
@rogerdeane3608
@rogerdeane3608 3 жыл бұрын
I made a height guage years ago, used a piece of 30 x 6 SS flat. to get center machined a point on a round stock in the lathe put flats across the lathe ways to mark the SS flat on the point. Simple. Don't use a magnet a chip on the magnet will put the height out. I don't know why he used so much SS to extend it as it just added top weight, 15 mm is plenty cut the flat down to that.
@DudleyToolwright
@DudleyToolwright 3 жыл бұрын
Great tips, much appreciated.
@kejay74
@kejay74 4 жыл бұрын
I know that this is a pretty 'old' video, but, I have a thought on the amount of time checking, re-chucking, checking again on the length of the part. Why not set up a moderate reach dial indicator on the carriage for the initial measurement versus amount of length to remove? Then, machine length down to within a couple or four mils, THEN check the length? Might have saved a some of the "shampoo, lather, rinse, repeat"...Right? A possible change in design (to avoid magnet / chips issues) could have been to put 302 stainless ends on BOTH ends. This "could" have avoided the 'top heavy' situation as well AND 302 is definitely SOFTER than your ways on that machine. Correct? Provided it DOES have hardened ways??? One last item, for those who do not yet have a surface plate and height gauge to 'super' accurately check the length...Option 2 (albeit very slow and tedious) remember how the length was originally arrived at? Use that same EXACT technique! Gage pin (or known diameter dowel) in chuck plus a 1/2 pin diameter gauge block. Use your dial indicator to register what your length is just as the original length was determined. Make sense??? Lastly, to 'expand' the resolution of your cutting engagement for facing to length...Use the 60° compound offset to change the advancement adjustment to 1/2 of dial graduation. Or, if you want to do the trigonometry, some other angle to get (say) 4 divisions for 1 actual division advancement. Of course, you STILL have to allow for REQUIRED tool PRESSURE and DEFLECTION in order to properly make a "cut". Cheers Matey! Good video! Ken
@DudleyToolwright
@DudleyToolwright 4 жыл бұрын
This was one of my first videos and projects, but you provided a lot of really useful advise. Thanks for taking the time to help me and others out.
@1ton4god
@1ton4god 4 жыл бұрын
That is awesome Dudley thank you. That is neat I'm looking to buy a lathe. There's a used 4003 G Grizzly lathe that I'm trying to buy it for two grand. I've also been looking at a Bolton wave but I don't know anything about him. I think I could buy it for about 1,400. Any suggestions? And I hope you checked my video out on my Harbor Freight press. Thank you for all the good information. Hope you're doing well and hope you had a wonderful Christmas and a prosperous New Year.
@DudleyToolwright
@DudleyToolwright 4 жыл бұрын
I've sub'd to your channel and will watch your video as time permits. I am a novice and for that reason I avoided buying used gear, only because I was not sure how to evaluate it thoroughly. I would suggest bringing a high resolution indicator like one with 0.0001" resolution and look at spindle runout and it would not be bad idea to get an alignment bar and see how the carriage follows the Z-axis. This is an example: www.ebay.com/itm/3MT-Lathe-Alignment-Test-Bar-MT3-Alloy-Steel-Over-All-Length-335mm-13-3-16-Inch/172957455576?epid=594022349&hash=item28451154d8:g:v9oAAOSwgOpcypkS However you do need to know what MT taper the headstock has. Check for lash in the handwheels and make sure the quick change and speed gear boxes shift. Note that on many lathes, like mine, you sometimes have to rotate the spindle to get the gears to engage.
@1ton4god
@1ton4god 4 жыл бұрын
@@DudleyToolwright thank you sir, I just got back from looking at it. He put a thousands run-out gauge on it. It did not move the needle at all ball spinning at high RPM about 500 RPMs. The only thing that I noticed that was wrong with it was at 1900 RPMs for about 2 to 3 minutes the first time I ran it and reverse it kind of made a a growling sound for about 2 to 3 seconds and it would stop and then it would make it for a second or two and then stop and return something inside of it. And the sound went away completely. There is oil coming out from around the shift knobs and running down the front there was quite a bit of oil there before I wiped it off. The machine is really clean. The guy that owns it is a complete novice. Ps. That was the Bolton lathe that I went and looked at tonight.
@ajdogcurr1
@ajdogcurr1 Жыл бұрын
Who make the best quality mini lathe?
@DudleyToolwright
@DudleyToolwright Жыл бұрын
I am sorry, I have no idea, but if I had to guess it would be the Germans of the Swiss for watch making.
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