Make a Steel Frame with No Welding / DIY / No Welding Frames

Here is a short video on "How to make a Steel Frame out of Square Tubes with No Welding". Here I am using only some Basic tools and some Common sense !!
Hope you will find this Video, useful for your Do it Yourself Home Projects.
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/ @jyjushomevideos
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Thank you for your support and encouragement.

[@victoriacruzcastillo5985]

Me encantó la idea de unir metal con madera .

[@JyjusHomeVideos]

Muchas gracias por tu tiempo y apoyo a mi canal. Realmente funciona y mi cuerpo sigue en pie después de todos estos años.

[@016162877]

Yes great alternative to welding. 👍 Thank you

[@JyjusHomeVideos]

True 👍 Thank you for your Sweet Comments ❤️

[@romanaangersbach1176]

My husband uses these plans from Woodprix and is very happy with them. However. I love yours!

[@JyjusHomeVideos]

Thank you so much for your Sweet Comments and Support

[@billfernandez9769]

Wonderful Video Buddy ! it is really a great idea ! Any lay person can make frames now without any of those special skills ! Thank you for sharing !

[@JyjusHomeVideos]

Thank you so much for your Sweet Comments and continued support and encouragement ❤️

[@JyjusHomeVideos]

This Video was made when I renovated my Chicken Coop and it needed a strong and cheap door made of Steel. I know how to do Welding but I decided not to use welding in the process. This door is still spotless and keeps going for multiple years ahead. Thank you all for your wonderful support !!

[@romeliapolly5242]

I did it myself. Find Wood Prix plans quickly. if you want to do that.

[@JyjusHomeVideos]

@@romeliapolly5242 Thank you 👍👍

[@sulfurousstench]

This is such an elegant experience even just to watch, and also useful information. The music is lovely. Thank you !!

[@JyjusHomeVideos]

Thank you so much for your sweet message and support to my channel. Glad you enjoyed it !

[@erick2328]

Thankyou for the insight, i want to build my own shelf with hollow steel tube without welder and find your video, i leave a like!

[@JyjusHomeVideos]

Thank you so much for your Sweet Comments and Encouragement 👍 Welcome to my Channel 🙏

[@clsbrasil2]

What a good taste for music. Not that horrible rock songs and noise to stress.

[@JyjusHomeVideos]

Thank you so much

[@frankieshankly5368]

I am sure going to use this method in the future, thx :)

[@JyjusHomeVideos]

Thank you, It's really a Great Idea !

[@javierbermudez3154]

You are the man, thanks for share. Hi from Puebla , México

[@JyjusHomeVideos]

Thank you so much for your Sweet Comments and Support 🙏 Welcome to my Channel 🙏

[@mohfiroz7700]

Genius, good idea. Thanks for sharing video.

[@JyjusHomeVideos]

Thank you so much for your sweet comments and support !

[@Melody-np1lt]

Well, it's simply superb the idea that you shared using three tools to make a mesh door.

[@JyjusHomeVideos]

Thank you very much 😊 for your beautiful comments. My aim was to show anyone with no engineering skills, how to make a frame. Welcome to my Channel ❤️

[@jayjay658]

Amazing Video and very Clever idea

[@JyjusHomeVideos]

Thank you so much for your Sweet Comments Buddy

[@mythilimurali8203]

very good! Simple things that can be practical

[@JyjusHomeVideos]

Thank you so much for your Sweet Comments and Encouragement ❤️ Yes, this is very simple and easy. No special skills needed

[@igodplus9497]

Good music!

[@JyjusHomeVideos]

Thank you so much 😊 😍👍

[@JaspalSingh-xu5ou]

Wonderful job

[@JyjusHomeVideos]

Thank you so much ! Welcome to my channel !

[@stebbarry9395]

I really enjoyed the music also.

[@JyjusHomeVideos]

Thank you so much 😊😍👍

[@damienwilliams6362]

Wonderful job !!

[@JyjusHomeVideos]

Thank you so much !!

[@judethanos5916]

You are a legend man !! keep up your great work going !!

[@JyjusHomeVideos]

Thank you so Much !!

[@sprinklerautomation3085]

Music was fantastic ❤❤❤❤❤❤❤

[@JyjusHomeVideos]

Thank you so much 🙏🙏

[@clemmcguinness1087]

Very good technique

[@JyjusHomeVideos]

Thank you so much for your beautiful comments and Support ❤️

[@kadudedongtv]

thank you for sharing ❤️

[@JyjusHomeVideos]

Thanks for watching ! I am so glad that my video helped you get some new information and ideas 😍👍 Thank you for your sweet comments and support

[@DavidMendez-if1wo]

Thanks

[@JyjusHomeVideos]

You are Welcome, Buddy 👍

[@dennisbaltazar]

thanks for the idea. Great work

[@JyjusHomeVideos]

Most welcome 😊 and Welcome to my Channel 🙏🙏

[@jimmynalukody1718]

Are you a Mechanical engineer ? You have clever ideas in all your videos !! Really great to have you here on KZbin !!

[@JyjusHomeVideos]

Yes I am !! Thank you for that !! Welcome to my Channel !!

[@aridemedina8770]

Excellent 💡!!! 👏👏👏👏👏👏👏👏👏

[@JyjusHomeVideos]

Thank you so much ❤️

[@mkfmkf3625]

Thank you so much ❤

[@JyjusHomeVideos]

You're welcome 😊

[@fernandezalexander9981]

Great job !!

[@JyjusHomeVideos]

Thank you

[@philipposemathew6479]

That is really a great idea buddy ! Thank you for sharing !

[@JyjusHomeVideos]

Thank you so much for your Sweet Comments and Encouragement ❤️

[@bansalkakrala1658]

Nice 👍 g

[@JyjusHomeVideos]

Thank you so much !

[@experimenalbob]

Amazing, Thanks!

[@JyjusHomeVideos]

You are Very Welcome 🙏

[@kamrankhalid3203]

Thanksssss sooo much

[@JyjusHomeVideos]

You are Welcome Brother 👍

[@tylerbennetts8079]

Simple, strong and efficient, nice work.

[@JyjusHomeVideos]

Thank you so much for your Sweet Comments and Support

[@mercenmitchell5321]

Really great job and inspiring video

[@JyjusHomeVideos]

Thank you so much for your Sweet Comments ♥️

[@mehranfreeman6192]

Awesome 🌹👍

[@JyjusHomeVideos]

Thank you so much for your beautiful comment 👍

[@Stevo1361]

Great video mate. Exactly what I was looking for.

[@JyjusHomeVideos]

Thank you so much for your support and encouragement 😍👍👍

[@rbsmanian729]

Thanking you.

[@JyjusHomeVideos]

You are Welcome 😊👍

[@jinocb714]

Very good bro👍 Thanks god

[@JyjusHomeVideos]

Thank you so much 😊🙏🙏

[@matpa089]

Neat job 👍!!!

[@JyjusHomeVideos]

Thank you for your Sweet Comments and Welcome to my Channel 🙏

[@reyanshismyworld8724]

Great video

[@JyjusHomeVideos]

Thank you so much for your support ! Welcome to my Channel !

[@ZulfikarAbdulaziz]

Thank you jyju 👍

[@JyjusHomeVideos]

Thank you so much for your sweet comment and support ! Welcome to my Channel !

[@ameurhebbal7958]

Nice

[@JyjusHomeVideos]

Thank you and Welcome to my Channel

[@johnmatt8298]

Really a great Video Mate ! Easy to follow and best guide to make frame ! Thank you !

[@JyjusHomeVideos]

Thank you so much for your support and encouragement

[@toonvink4816]

Good idea!

[@JyjusHomeVideos]

Thank you so much ❤️

[@jesusmarte1880]

Excelente

[@JyjusHomeVideos]

Thank you so much 😍 Welcome to my Channel 🙏

[@thangaraj19629]

Beautiful....

[@JyjusHomeVideos]

Thanks a lot 😊 and Welcome to my Channel 🙏

[@josephhentry7227]

Beautiful Video Buddy !! keep your wonderful work going ahead !! Good Luck !!

[@JyjusHomeVideos]

Thank you so much

[@TubeSandmann]

That’s awesome, but I would use solid PVC instead of wood for the corner joints. As you can imagine, that wood will rot if exposed to the elements...

[@JyjusHomeVideos]

Great ! That's a great idea Ken ! PVC will definitely stand longer than wood. I used wood for this door because it was the option available that time and this door is not fully exposed.

[@itzikvil1]

Nice music 😎 and seriously great video very insructive and must tell you that now i need to build such a gate and you motivated me 👌

[@JyjusHomeVideos]

Thank you so much for your Sweet comments and encouraging words ! Welcome to my Channel !

[@princepama]

you rock

[@JyjusHomeVideos]

Thank you so much

[@pankajchandrasekaran1305]

Can the joints be removed and reassembled ?? Like a fix by yourself concept ?

[@JyjusHomeVideos]

Since the inserts are made of timber in this case, they can be replaced if got damaged. Mine still standing in perfect condition after around four years.

[@jaijos2282]

Brilliant idea and great hand skills man !

[@JyjusHomeVideos]

Glad you enjoyed it

[@ashoksunil8331]

Super SIR! Ur one Vera level! Iam impressed with ur creative idea. Now I will use ur videos has guide & make my new aviary setup!!!! Thank U! Soo much SIR! Once again Ur one Vera level!

[@JyjusHomeVideos]

Thank you so much for your beautiful comments and Support ❤️ Welcome to my Channel 🙏

[@il1086]

what is the music in your video? I have shazamed it and have 5 different results. Thank you for the welding idea

[@JyjusHomeVideos]

I am still figuring it out ! I have changed the music couple of times in the past and not sure how I ended up with this one. I will change it soon as I am not happy with it.

[@elizabethdavis9860]

It's actually stronger if you use fence railings and join using end joiners that are made for this purpose, also use 25 mm square and can buy all different angle Joiners for 25 mm at around 50 cents

[@JyjusHomeVideos]

Thank you for your beautiful comments ❤️ I know what you mean. Those corner joints are mostly made of thin plastic which is just pushed into the tubes. Over time, these will get loosened and need extra fasteners as I used in this job. It would be a quicker option if we use additional parts to secure the frame.

[@janakanphillips4429]

Great Idea and very interesting technique ! Looks like I can do it too !

[@JyjusHomeVideos]

Thank you so much !

[@NeedOftheMoment]

Would have been great if washers were used to fasten the GI mesh .

[@JyjusHomeVideos]

Very much True ! But I used a Flat head Screw to hold the mesh which will act in a similar way. Thank you for your time and support to my channel.

[@nasirshah9037]

good job brother

[@JyjusHomeVideos]

Thank you so much for your Sweet Comment, Brother !

[@davidfricker3258]

what's up with the thumbs down? this is a good video!

[@JyjusHomeVideos]

Thank you so much for your Sweet Comments and Support ❤️ Some people are never happy to see good things around them 😃

[@YvanBarreto]

Excelente tranajo

[@JyjusHomeVideos]

Muchas gracias por sus dulces comentarios y apoyo. Bienvenido a mi canal

[@cipthowiryawan]

Thank you..

[@JyjusHomeVideos]

Welcome to my Channel !

[@albertsbd3681]

In the middle joint, have you insert the wood in both frames?. Or only in the smallest one

[@JyjusHomeVideos]

Thank you for your time and support for my channel 😍👍 I haven’t used timber in the long tube as it wasn’t easy to do it. I used only on the short tube comes in the middle. Thank you

[@albertsbd3681]

@@JyjusHomeVideos thank you

[@PoultryMedia]

Good ..very helpful

[@JyjusHomeVideos]

Thank you Sabir

[@AdhriAjit]

എല്ലാ കമന്റിനും റീപ്ലേ കൊടുത്ത ആദ്യത്തെ യൂ ട്യൂബർ 😎

[@JyjusHomeVideos]

Thank you so much, buddy 😍😍 ആരെയും പിണക്കാൻ പറ്റില്ലല്ലോ, സഹോ ! Thank you so much for your Support 🙏🙏

[@DanielaRouge]

Wonderful! It's just what I was looking for! Thank you!

[@JyjusHomeVideos]

Thank you for your nice comment !

[@dazzbytes]

So uneasy, welding is better, but i appreciate your idea, useful for those who don't have a welding machine

[@JyjusHomeVideos]

Yes, you are right. It is not an easy job. Just like welding, for a person who doesn't know how to do welding ! Welding is a permanent joint and this method is not. Thank you so much for your feedback. As I mentioned in my description, this video is intended to show to those who has no welding machine or welding skills.

[@asif7127]

When I saw your hand I feel he is a malayali .then l look at your videos no wonder . anyway thank you for your creative idea's

[@JyjusHomeVideos]

Thank you so much 😀 for your Sweet Comments buddy 😍 Yes, I am a Malayali and so proud to be one 😃 Thank you for your support and encouragement ❤️ Welcome to my Channel 🙏🙏

[@boots7859]

This is a good idea for lightweight stuff. Would suggest glueing the wood inside the tube, and preferable sealing the wood beforehand and the top face before it is scewed into. Wood will rot, and the your piece will come apart. For anything heavier duty, it would be a good idea to put a few screws into each piece of wood through the tubing. A better idea might be to braze/solder it which is also much easier than welding and doesn't deform the metal. $20 for a can of butane and some brazing rods.

[@JyjusHomeVideos]

Thank you so much for your beautiful comments and support 👍👍 I used treated hardwood as inserts and the frame is still in great shape without any signs of damage, after almost three years now !

[@mohanvvip]

This is the kind of thing I would do here in India without access to welding tools and other special fasteners. Why you'd do this in Australia is beyond me. That wood insert is a weak link, also moisture is bound to destroy that steel frame in no time. The screws for fixing the wire grid seem the worst kind of jugaad even an Indian would be ashamed of. But don't worry, I'm planning on making exactly the same kind of hinged window, that's why I watched this video till the end, thanks buddy! 🤣👍😂

[@JyjusHomeVideos]

Thank you so much for your Sweet Comments and time 👍 I have done this frame in this method, is not because I don't have access to a welding machine or I am not good in welding. My only aim was to show someone who doesn't have access to a welding machine or someone who doesn't know how to do welding, How to make a frame with some basic hand tools and basic skills. For your knowledge, I am an Indian by origin and I am a Mechanical Engineer with 3 decades of Practical experience in all sorts of manufacturing techniques including welding. Regarding the timber used here : It is not a link between Steel tubes. It is only a filler material used to have threads to engage. It is a type of hard wood, not just any soft wood, used here. There is steel to steel contact in every single joint. Steel tubes are galvanized too. This particular frame in the video is still serving as the main door for my outdoor Chicken coop cum Aviary, for the past two years and I am pretty sure it will survive like new condition, for another ten years. There is not a single sign of damage after two severe Melbourne Summers and Winters ! Fixing the wire mesh with screw is the easiest way to do it. They're cap screws and holding the mesh very well. We can replace the mesh any time if we want to. Thank you again for your time and support. Good luck with your project and 👍👍

[@chrispekel5709]

What? Does hardwood outside just disintegrate when it rains? Of course it doesn't, and it's not being exposed to weather there so it will most likely last forever.

[@JyjusHomeVideos]

@@chrispekel5709 The hardwood I used is few years old and it was really hard to drill through, even with HSS drill bits. I hope it will survive for many more years to come.

[@chrispekel5709]

@@JyjusHomeVideos It'll outlive you (and I)

[@JyjusHomeVideos]

@@chrispekel5709 True 👍

[@PoultryMedia]

Where from we buy corner brackets?

[@JyjusHomeVideos]

Hi Sabir, I bought them from our local hardware store in Melbourne. If not available in your area, try on eBay. Other cheaper option is to make from Galvanized steel Angles. (Pre drill holes and cut to size) Good luck !

[@willinoc]

It would be much easier to use connectubes for building a steel frame without welding. The system is super cheap and uses steel couplers and 1.5 x 1.5" square galvanized steel tubing. Self tapping screws hold the joints together. Highly recommend you learn about this building product to use for bbq frames etc...

[@JyjusHomeVideos]

Thank you so much for your sweet comments and feedback. I personally know many variations of tube adapters for such DIY projects. (I am a trade qualified manufacturing engineer with around 30 years of experience in various production techniques and equipment.) In this video, my aim was only to share a basic idea or tip for those who doesn’t have any welding skills or such expensive equipment and this method can be used for any sizes, shapes or materials. If you use steel or any other stronger material inserts instead of the timber inserts, this method will be the better bet than these adapters. Thank you again for your valuable feedback.

[@SuperMoeLarryCurly]

how much weight will this support?

[@JyjusHomeVideos]

I don’t have an exact number for this question. But if you use an insert that has enough strength, such as hard wood, metal inserts etc. you could definitely make a frame that will have a high weight limit. My door frame is still in very good condition after all these years. Thank you for your time and encouragement 😍👍

[@raymondreynolds3611]

Great Technique and some thing new I have ever seen !

[@JyjusHomeVideos]

Thank you so much ❤️ It is an easy way to make a frame with no welding. Any layman can do it !

[@allinonebliss897]

Whether this technique can be used for a weight bearing foundation structure from GI for fabricated bathroom

[@JyjusHomeVideos]

Thank you so much for your enquiry ! I don't recommend to use timber as a holding insert for a weight bearing structure, especially for a bathroom construction. Because, as the time passes by, there is a chance of water leakage or any such discharges will weaken the structure. You can use this concept, replacing timber with something, that can withstand such decay and damages. Using some sort of hard plastic inserts (such as Reinforced poly carbonate blocks) or Metal inserts (machined aluminum or steel blocks) where you need to make internal threads to use the screws (machine screws) Hope this helps 🙏

[@thanjos6989]

Adipoliyanallo Saho ! Ithellam Kayyilundo ? Ethayalum nannayitto

[@JyjusHomeVideos]

Thank you so much for your beautiful comments ❤️

[@orangered5559]

What size of wood you used for the hinges?

[@JyjusHomeVideos]

Thank you for your time and Watching. I did not use any timber for the hinges. Hinges are rivetted using Steel Rivets for strength.

[@ashokkumarpandey8237]

From where this type of doors windows we order to makes it pse suggest

[@JyjusHomeVideos]

Thank you so much for your comments and Support 🙏 I don't think anyone is making this type of doors and windows commercially. This is a DIY project from my idea. If you have any friends who can help you make this type of frames, that would be the only option, I think.

[@mrike51]

What type of drill bits were used to drill holes metal?

[@jamiebob6660]

metal ones

[@JyjusHomeVideos]

High Speed Drill bits (HSS). Thank you !

[@hoanghungcuong6343]

I searched for how to make a hang rope and ended up making my very own hanging shelve 3:27

[@JyjusHomeVideos]

That's really Great to hear 😊 Thank you for sharing ❤️

[@colt10mmsecurity68]

Very nice. But, I’d you can, absolutely invest in a small welder and weld those joints. Otherwise the weakest link in that structure is small skinny screws.

[@JyjusHomeVideos]

Thank you so much for your valuable feedback 👍 True ! Those screws could be replaced by something stronger to get a stronger structure (such as, steel bolts and steel inserts instead of timber inserts) This method was intended for a common man with basic hand tools and very basic skills !

[@DaemonJax]

Why have a lock on it when they can just unscrew everything?

[@JyjusHomeVideos]

Thank you so much for your Sweet Comments ! I haven't used a lock on it. Just used a snap hook to keep my chooks, safe from predators. This frame is used as a chicken coop door and is still in excellent condition.

[@johnsonmartin2125]

Really Great job Man !! It is interesting and informative !! Thank you for the idea !!

[@JyjusHomeVideos]

Thank you so much for your Sweet Comments !!

[@splatharackal1337]

How did you fix wire mesh onto the frame without welding ?,

[@JyjusHomeVideos]

Thank you so much for your time. I have fixed the wire mesh to the frame, using Button headed Screws.

[@muralinair7093]

Make more videos god bless you 🙏

[@JyjusHomeVideos]

Thank you so much ❤️ I am uploading one Video every week now. Hope you will find more videos interesting, in my Channel 🙏 Welcome to my Channel 🙏

[@gary6137]

How about just use gusset plates?

[@JyjusHomeVideos]

Yes, we can. But, they still need to be fastened with Screws, Rivets (or Welding which I am trying to avoid). Also the thickness of Gusset plate stands out from the thickness of the steel tubes. And finally, the economic factor (combining the costs of Gusset plates and fasteners)

[@technology_pro]

OSHA certified Crocs lol

[@JyjusHomeVideos]

😍 Thank you for your Sweet Comment Buddy 😄

[@suhails.r1090]

The name of the last using join and your srew inch also please tell

[@JyjusHomeVideos]

Thank you for watching my Videos and Welcome to my Channel 🙏 🙏 For the corner, I have used 20mm x 25mm galvanized angle brackets and the screws are 1/2 inch flathead. If they are not available in the shops, we can make them easily.

[@suhails.r1090]

Which one of the product do not get in the shop how to make it please tell or make new viedo plz

[@JyjusHomeVideos]

@@suhails.r1090 Are you asking about the corner piece ?

[@suhails.r1090]

Yes

[@suhails.r1090]

Please tell or create a viedo

[@TheBikerDodge]

Why didn't you show us the finished door?

[@JyjusHomeVideos]

Thank you for your time and support. I don't think you watched the whole video. The whole door is shown (not in one frame though) with each and every detail. I have an updated version of the same video in this channel and that ends with the whole door in one frame.

[@sergioramio]

what if the wood rots?

[@JyjusHomeVideos]

That is an interesting question ! Thank you. If in case it rots, we will be able to replace it easily. But if you select a timber that is hard and rot resistant, it will last for ever. Alternatively, you can use sealants for keeping the timber, everlasting. In this case, the timber I used is a naturally hard timber which is rot resistant and is still standing after three long years of continued exposure to the Melbourne Weather, where we have extreme hot and cold temperatures. No signs of Rotting or Damage at all and I am sure it will last for another three or more years easily 👍👍

[@sergioramio]

@@JyjusHomeVideos thanks

[@dailodai9586]

maybe if you had a tale saw it would be alot easier

[@JyjusHomeVideos]

True 👍👍 Thank You 😊

[@AndresRodriguez-kx9hz]

Great Job! Awesome idea! Just the next time change the music, i was feling asleep xD

[@JyjusHomeVideos]

Thank you so much for your Sweet Comments and Feedback. Even I get bored by watching this Video 😀 This is one of my early Videos where I was learning the editing 😀 I think I have gone a long way 😀

[@007JHS]

Hmm? Croc safety boots???

[@JyjusHomeVideos]

True !! 😍😍😀😀

[@scottickes284]

Couple baby mattresses and less width could solve hospital bed shortages temporarily

[@JyjusHomeVideos]

Thank you for your beautiful comment ! True ! They will !

[@kojomensah7474]

Although I can weld each one teach one it is good to see another way if we all was to share what we know we would not be at the mercy of the fake money system

[@JyjusHomeVideos]

Thank you so much for your beautiful comments and Support ❤️

[@dongleseon8785]

Or you could screw it with bolts and nuts. No insert.

[@JyjusHomeVideos]

If we use bolts and nuts without inserts, it will damage (deform) the tubes. Alternatively, we can have metal inserts and bolts can be screwed on to the threads made in that inserts. Thank you for your comments 🙏

[@Mike61259]

You don`t need that wood more than 4" deep.

[@JyjusHomeVideos]

Thank you for your time and support 😍👍 True 👍 Three or four inches of timber or such inserts will keep the frame strong and steady 👍👍

[@Mike61259]

@@JyjusHomeVideos Keep going buddy i like your videos.

[@JyjusHomeVideos]

@@Mike61259 Thank you 😍👍

[@CMAenergy]

For anything that does not require any strength . You can get away with this Otherwise the strength of those screws will snap with any 90 degree pressure when you least expect it, Weld it if you can, it's a 100 times stronger.

[@JyjusHomeVideos]

Thank you so much for your valuable feedback. True ! It is not a permanent joint. I used this frame in the video for my chicken coop door and it has survived two Melbourne winters and still standing as new 😃. Strength will depend on what type of screws we are using. This method is shown as an alternative to welding to make steel frames and welding.

[@jamesortega8681]

metal brackets are a thing just saying

[@JyjusHomeVideos]

Thank you for your time and support 😍👍 True 👍 This is an option to get a welded look without the brackets sticking out and a slimmer finish. My frame is still standing as it was built after all these years.

[@shiafeh]

Kinda defeats the purpose right?

[@JyjusHomeVideos]

True ! Cheap and economic alternative !! Welcome to my Channel !!

[@i-will-trigger-you]

is church song required to build this?

[@JyjusHomeVideos]

Nope ! Any song will do 😍 Thank you for your Sweet Comments and Support ❤️