Make custom PCBs with the Sienci CNC and FlatCAM!

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Made with Layers (Thomas Sanladerer)

Made with Layers (Thomas Sanladerer)

Күн бұрын

Пікірлер: 348
@DuncsWorkshop
@DuncsWorkshop Жыл бұрын
I'm an engineer, apprentice served toolmaker and an experienced CNC machinist but I have come never across your method of setting the Z height (minute 16:30) ..... brilliant and thank you, that's my preferred method from now on.
@gflmann2420
@gflmann2420 9 ай бұрын
Unfortunately, it can still happen if you then tighten the collet, the length changes a little....
@ribvicky
@ribvicky 4 ай бұрын
Just use a short focal length lens to set the z axis.
@ViciousViper79
@ViciousViper79 5 жыл бұрын
I just finnished my first project with a CNC milled PCB. It gets interesting when you do double sided PCBs because the precision you can achieve is great when aligned properly. Also I recommend to use ultrasonic cleaning of the PCBs because little copper chips may short your traces. You will be surprised how many copper chips you will find in your cleaner that potentially could short out your board.
@benjamindeiss9840
@benjamindeiss9840 5 жыл бұрын
I went through the same learning process using the MPCNC with the same Makita router. Instead of using Flatcam, a Eagle plugin could be used to directly generate the g-code (pcb-gcode). As I had the same issue about the width of the milling at the first tries, I found that the 0.1mm/10° tips tend to break at the first touch with the pcb very easily, which lead to cut not with the actual tip, but with a broken edge of it causing wider cuts. I went to 0.2/30° and the result was perfect compared to the first trials, now it is easily possible to create pcbs for 0603 smd parts.
@jesj800
@jesj800 5 жыл бұрын
Hey Thomas, I've been over all this too. After uncountable failures I can tell you that the key for success is to use quality brand engraving bits! Forget the chinese bits where you pay 10 bucks for 10 of them. Good quality engraving bits costs about 10$ each. The difference on results is another planet. Oh... I guess that autoleveling is mandatory too. My CNC is homemade and looks less stiffer than yours, and still I can achieve isolation lines of 0.1mm wide for 0.05mm of depth. Cheers mate!
@MadeWithLayers
@MadeWithLayers 5 жыл бұрын
Sorry about the 1080p-only upload again, but KZbin is right now literally taking weeks to process 4K videos.
@avikowy
@avikowy 5 жыл бұрын
cmon, 720p would be fair enough :)
@papablopapapablo8123
@papablopapapablo8123 5 жыл бұрын
Yes 720 please, there is a lot of empty space with no sense or interest while I have to say my Android I have eye deficiency in order to make zoom in my phone. Great job. I where missing your videos and now I know what you where working on.
@AndrewGillard
@AndrewGillard 5 жыл бұрын
@@papablopapapablo8123 Uh, having him upload in 720p instead of 1080p won't make a difference to how big things are, so wouldn't stop you having to zoom in, if that's a current problem. You'd just see less detail. Maybe what you need is a larger screen instead, so that each pixel of the video is physically larger? Indeed you can already tell your Android device to show you the 720p version, because KZbin creates copies of each uploaded video in lots of different resolutions, including 720p, 480p, 360p, 240p, and 144p!
@papablopapapablo8123
@papablopapapablo8123 5 жыл бұрын
@@AndrewGillard well, only need it when PC screen is shown and want to read commands, parameters and other texts or details.
@SianaGearz
@SianaGearz 5 жыл бұрын
Would you please mind capturing software from a smaller window or temporarily a lower resolution screen? You can use something like Brianapps Sizer to set the window size to 720p or 1080p, and most software really doesn't falter too badly under 720p and the lower capture resolution or higher UI scale you can suffer, the more it will be accessible to people. Thing is, i'm semi-blind and i don't have a single 4K screen - what for if i can't see the pixels anyway? And i really couldn't tell what those tiny lines were saying that you were pointing at. People might be watching on their tablet or something. 4K upload wouldn't help at all, not in the slightest. And i don't see why i should necessarily be excluded. It's not like i'm incapable of operating machinery or too blind to use the software to begin with - just as long as it's not running in 4K.
@tiger12506
@tiger12506 4 жыл бұрын
I went through the same sort of process as this with a cheap CNC3040, ran into the same issues, gave up pretty quick and crawled back to toner transfer (which I got really reliable by dipping the board in etch before attempting transfer). Kudos to you for following through to success! Now I have a K40 laser cutter, and I hope that I never have to go back.
@jeffreyjhouser
@jeffreyjhouser 2 жыл бұрын
I recently bought a 3018 CNC router to make my own PCB boards. You brought up some really good pointers that I'll keep in mind as I am working on my projects.
@FVDV1
@FVDV1 5 жыл бұрын
Tip for soldering bare copper circuit boards: use a flux spray (SK10), this prevents the solder form bridging. After soldering you can easily remove it with LR PCB cleaner (or leave it on as a protective coating).
@SciHeartJourney
@SciHeartJourney 3 жыл бұрын
Thank you. I saw another video where this guy used CANDLE GRBR to operate his CNC machine. He was able to use Height Mapping that accounted for the thickness variations of the PCB material itself. That was a good idea to mill the surface flat, but you still had that SAME problem that I run into doing this. Using Height Mapping this problem goes away. I don't blame the "V" bit anymore, but I did just buy myself a set of 0.5 mm end mill bits. Thanks again for this great video.
@mdbssn
@mdbssn 5 жыл бұрын
As a reference, if you were to send your gerbers off to a PCB prototyping house, you would need 8-12mil clearance between traces (and minimum trace width) for most of the budget ones to accept your design with a good yield - and they're using a several times magnified photo lithography process that's generally got tighter control and repeatability than most inexpensive CnC machines. If you're going to mill your own boards, I'd recommend going a tad bit deep with the bit (lots of people run into issues with leveling), and leaving your trace width and clearance on the wider side for reliable results. For single sided routing like this, jumper links are a real help for those few traces you can't get past pads, and they look clean populated on the top of the board. Removing some of the copper fill takes more milling time, but also gives you that solder resist effect in some locations... otherwise it's another vote for using oversized pads (they can hold more solder before they bridge and are easier to land an iron on) and oversized clearance. The cheapest option is still the budget PCB houses, since you get two layers and solder resist for often less than a dollar a board plus shipping, but it's certainly fascinating to do on a mill at home. A home-etched board sounds like a neat thing to show in a video - good excuse to play with nasty chemicals!
@jankotarski6738
@jankotarski6738 5 жыл бұрын
Actually, 6 mil width/spacing is a standard for cheap Chinese PCBs and the quality is reasonably good.
@Antiath
@Antiath 5 жыл бұрын
Couldn't agree more. Those chinese pcb manufactuirers are a life saver. I always hated the home etching methods and found them unreliable (let alone the nastyness) . And while I would love to have a pcb milling machine to get prototypes fast, it's seems like it's really hard to achieve good results with a typical hobbyist budget. The biggest disadvantage to me is that you are limited to single sided boards. You can do two layer boards with a milling machine but you have to be carefull with the placement and you have to manually solder all the vias. I'm lazy so it's a big no no :p
@UberAlphaSirus
@UberAlphaSirus 5 жыл бұрын
Yup, making PCBs is such a ball ache. Just the cost of half decent copper clad board makes the chinese pcb house well worth it. Let alone all the other crap, time, mess, fails. Just for a basic board with no mask or screen. Dot or vero board for on offs. China anything else.
@UberAlphaSirus
@UberAlphaSirus 5 жыл бұрын
Yup, making PCBs is such a ball ache. Just the cost of half decent copper clad board makes the chinese pcb house well worth it. Let alone all the other crap, time, mess, fails. Just for a basic board with no mask or screen. Dot or vero board for on offs. China anything else.
@robertobrenes5283
@robertobrenes5283 5 жыл бұрын
Hey nice job! I have an Arduino CNC and i use flatCAM, the same method that you showcase and i have a few tips: -With those V bits i have succeed only with 0,3mm of isolation between traces and at most 0,6 mm traces width -When you drill the holes those drill bits don't align properly, so I create a pilot job of deep 0,2mm using a V bit and the I do the drill job, that helps to ensure every hole is aligned -I use chillipeppr instead of UGCS because you can do a Z height probing and also do a bed mesh probing to avoid non isolated traces Greetings from Costa Rica Tom!!
@mhe0815
@mhe0815 5 жыл бұрын
Tom, there is a company called Elaire that makes direct metric and imperial collets for the Makita router. They are not cheap but definitely worth it, runout gets so much better.
@bryanvarner7398
@bryanvarner7398 3 жыл бұрын
I realize this video is two years old. Tom, thanks for an excellent write-up. I just built an ANT CNC (you should, too!) and ran into many of the same things you did here. Had I seen this video before purchasing my 0.1, 10-degree engraving tips -- I probably would have saved some money. That said - the reason flatcam doesn't do contoured cuts on board cutout geometry, is because flatcam is really.. not great. The board cutouts consider the existing min/max coordinates of the loaded geometries, then creates a simple bounding rect for the board cutout geometry. It doesn't pay _any_ attention to an edge-cuts gerber, except to get minmax coordinates. This is why you can generate a board cutout from the copper layers + a specified margin. I'd complain about the quality of flatcam more, but to get it to even run on my Ubuntu 10.21 system, I had to checkout an alternate branch from the github repository. It feels _almost_ as unpleasant to use as bCNC. ALMOST.
@awesomecronk7183
@awesomecronk7183 3 жыл бұрын
*Maybe* the issue is that you're using Ubuntu 10.21, when the latest release (as I recall) is Ubuntu 21.04?
@3DPrintingNerd
@3DPrintingNerd 5 жыл бұрын
Si3nci Mill One - better?
@MadeWithLayers
@MadeWithLayers 5 жыл бұрын
How'd you pronounce that? 😁
@ProtonOne11
@ProtonOne11 5 жыл бұрын
@@MadeWithLayers ˈsaɪənsɪ mɪl wʌn - ˈbetə(r)
@Mitch3D
@Mitch3D 5 жыл бұрын
I'm glad you are doing detailed CNC videos like this instead of just printer reviews. I'd like you see doing this on a sturdier CNC machine.
@No1sonuk
@No1sonuk 5 жыл бұрын
Regarding the squared board corners: I'm using FlatCAM 8.92 and have made a "cruciform" board like this: In the Gerber section for the edge cutouts, select "Cutout tool" next to "Board cutout". Then, after putting in the cutter parameters, use the "Generate Geo" button next to "Freeform". That makes the cut outline follow the actual line, rather than squaring it off.
@willwhite8531
@willwhite8531 5 жыл бұрын
Hi Tom I've used Flat cam to cut custom PCB's before the board cut out adds Tabs but will only generate a square shape around your traces. if you process the profile it will cut the shape but will not add any tabs so you'll need to make sure that your work is held down, if you are using clamps. For Custom PCB shapes process the "profile" or "contor" GERBER file as you would for the traces in flatcam rather than using the board cut out feature. Flat cam will generate two paths an inside cut and an outside cut. continue working through flatcam's processes untill you have your gcode file. now edit it in a text editor search for the "G00 Z1.000" command (the Z hop) inorder to find the start of the different cuts. the top half of the file is the inside cut whilst the bottom half is the outside cut. delete the bit you don't need.
@TheWinstn60
@TheWinstn60 5 жыл бұрын
I wanted to try and print straight onto the copper board then etch it. I used to make pcb’s with a pen by drawing onto the board then etching it so I think printing the tracks onto the board should work?
@GHT007
@GHT007 5 жыл бұрын
Different beast, but the Chinese 6040 CNC I purchased to make the GHT carbon fibre camera gimbals I was selling was surprisingly accurate considering how cheap it was. I did need to replace the controller with a Gecko G540 controller which hiked up the price but when it came down to PCB’s I was able to mill stupidly small and accurate boards for SMD type applications. Only additional step on top of what you were doing was probing the surface of each copper board and applying that height map via my own program to the gcode. I just found that the copper thicknesses were too variable to rely on fixed cut depths. Probe was custom made with a piezo. The big OX CNC I also have which uses belts would not have the accuracy for this kind of work. Good for basic laser cutting though.
@dorianeric
@dorianeric 5 жыл бұрын
So fun first hearing what Tom and Stefan are up to on the podcast and then actually seeing the videos Amazing video as always Can't help my self just binge watching a ton of your videos every time you upload something new
@nikre
@nikre 5 жыл бұрын
thomas milling needs autolevelling using conductivity of the surface.
@jimmy2drinks
@jimmy2drinks 5 жыл бұрын
This+++ It's brought out to a pin in grbl (which the mill you have runs) & it makes this whole thing loads less of a ballache - you won't look back :)
@JohannesSchriewer
@JohannesSchriewer 5 жыл бұрын
Just don’t forget grounding your drill-bit... i hacked a version of marlin to to that with my mendel90. And instantly broke 3 endmills because i forgot to ground the endmill and the toolhead moved into the probe until i hit the emergency stop
@FranseFrikandel
@FranseFrikandel 4 жыл бұрын
@@JohannesSchriewer Pro tip: touch the end mill with the probe in the air while doing a probe move and see if it reacts then, then you know it will work BEFORE the end mill is broken :P
@ofcsilencer
@ofcsilencer 5 жыл бұрын
Not that I have much experience in this but you leveled the MDF base but didn't level your MDF scrap board that you stacked the copperboard on top of.
@thomaslowe7816
@thomaslowe7816 5 жыл бұрын
It's called a rubout Tom! I don't know if Flat CAM is able to do it but basically it removes all copper that isn't a trace or a ground plane, which makes soldering a little easier on prototype boards. It does take a little while longer, but it can certainly be worth it when you get down to 0603 components etc.
@LucasHartmann
@LucasHartmann 5 жыл бұрын
E2E: bCNC with auto bed level. WD40 the surface before milling. 30degree bits don't break as easy. Chinese endoscope camera for 2 side alignment.
@BeeRich33
@BeeRich33 3 жыл бұрын
So right about the naming. These people think they're clever, but they're confusing their own market. You can't design confusion any better than that. I use a piece of software called "Sequel". Worst name possible, after the other confusing terms in the database world.
@jonvannatto
@jonvannatto 5 жыл бұрын
Just a note that the newest version of Flatcam (8.9.x) has a lot of bug fixes and feature additions over the 8.5 version released years ago. A new developer took over the project and has really made some great headway. Open source FTW!
@BradCozine
@BradCozine 5 жыл бұрын
Can't you set the z height with a MULTIMETER? When you get continuity from the bit to the copper, it's set. :)
@harviecz
@harviecz 5 жыл бұрын
the cnc machine already has input for this. it can be used to automaticaly probe grid of points and process g-code accordingly
@frankhovis
@frankhovis Жыл бұрын
24:00 Am I missing something with Flatcam here? Everytime I try it the finished milled board has tracks that are totally unusable thin. I've tried with 0.2 and 0.1 V bits, 0.5m end mils and lots of different cutting depths, but every time flatcam seems to cut the track "inside" leaving very thin traces, rather than cut outside into the waste leaving a nice thick and usable track. For me its not producing anything usable. I don't seem to have vibration or runout as the track width isn't noticeably wider than the cutting tip.
@Bajicoy
@Bajicoy 5 жыл бұрын
I am always impressed by the improvement of quality from your first videos to your most recent ones, nicely done and thanks for for such a helpful guide!
@YetAnotherPilot
@YetAnotherPilot 5 жыл бұрын
I've done with with an MDX-40, I always used 'dipping' with the drill paths. It takes 3 or 4 passes on each hole, backing out each time and going farther in. Less stress on the drill bit, and slightly better holes. YMMV.
@hein_mcleod
@hein_mcleod 5 жыл бұрын
Aka peck drilling
@steve6375
@steve6375 5 жыл бұрын
I know nothing about this topic and just came across your video by accident, but doesn't the sticky tape move at all - not even by 0.1mm? Won't sideways pressure cause just a slight movement of the PCB and it will depend on what direction the bit is travelling in? As a test, what if you clamped the PCB firmly to the bed at both ends without using any tape under the PCB?
@bbogdanmircea
@bbogdanmircea 5 жыл бұрын
You should use bigger pads and wider tracks. Did you use any bias? Could you mill a double sided board?
@oliverrowe8648
@oliverrowe8648 5 жыл бұрын
Arduino+Grbl is pretty avg, I would recommend using double nut ballscrews and a better motion controller + Mach4 + autoleveller. Also not a bad idea to spray the board with a conformal coating kinda like lacquer.
@kentharris7427
@kentharris7427 2 жыл бұрын
I have a Long Mill 30X30 CNC router. The main reason I would us this technique is to make sure the components would fit. I am purchasing some screw terminals and want to make adjustments on the PCB before sending them to the manufacturer. The pricing through the manufacture is good for professional quality boards. Thank you letting me know about the design software. I am using EasyEDA and it has a minimum of 2 layers on the board which I only need one layer.
@jasonm2477
@jasonm2477 5 жыл бұрын
for getting perfect z height pcb milling use the tool as a zprobe by hooking leads to the copper board you can either do it manually or hook it up like an endstop for z
@josebelmar5942
@josebelmar5942 3 жыл бұрын
On some machines like mine, when you tighten the collet, it draws the bit up into the collet slightly so that method you suggested for zero-ing the Z axis isn't so reliable.
@TheDeerInn
@TheDeerInn 5 ай бұрын
It's been a spell since you made this video, but do you know if it makes any difference if the copper plating is thicker or thinner for heavy use high temperature components?
@ElectroniXforu
@ElectroniXforu 7 ай бұрын
Can we use flat engraving bits for pcb engraving instead of v shaped 30 or 40° ,
@taranagnew436
@taranagnew436 5 жыл бұрын
can you do a video on how to apply the coating (if you can buy it) to a milled pcb?
@KyleBrinkerhoff
@KyleBrinkerhoff 5 жыл бұрын
heyo were did you get your hoodie!
@ts3dprints732
@ts3dprints732 5 жыл бұрын
I'm really surprised you haven't 3d printed a dust collection adapter for that CNC.
@wskinnyodden
@wskinnyodden Жыл бұрын
Can you recommend Drill Bits for this? Thanks in advance!
@hrishikeshb
@hrishikeshb 5 жыл бұрын
Those engraver bits work just fine. You set the dept of cut at -0.1mm. Thats too deep considering that the copper coating is just 35 microns thick. I set my depth to -0.045mm and I get gorgeous PCBs with a pad pitch of as low as 0.5mm. Also you need to slow down the feed to around 75-100mm/min so that you don't snap off the tiny tip of those bits.
@Anonymouspock
@Anonymouspock 5 жыл бұрын
I think a better CNC design is to use large belts due to their lower backlash. What's the point of a CNC if it's inaccurate?
@BrainSlugs83
@BrainSlugs83 5 жыл бұрын
Product namer: "Yo' dawg, I heard you liked CNC..."
@ATLaboratory
@ATLaboratory 5 жыл бұрын
Hi!! I did a similar video on my channel (italian), I usually build electronic stuff. Your problem is that you are not compensating the working surface. With my CNC and as well on the other CNC machine, it is impossible to have the perfect allignment between the movments on the X-Y plane and the surface of the copper, so it is needed to compasate with probing the surfece. This is extremely important because the precision of the result is dependent on the depth of the cut. If the cut is uneven you will get bad result.
@GHT007
@GHT007 5 жыл бұрын
AT Lab - couldn’t agree more. Doing an accurate probe makes a world of difference
@ianide2480
@ianide2480 5 жыл бұрын
And this is why I use bCNC (with the grbl controller), it has probing built in and it's very easy to change the grid size for how many probe points. With such tiny engraving bits it is imperative not to cut to deep and probing solves this problem. I do have to agree with Tom here though, this machine (as it sits) is likely not well suited for the accurate moves required. I also see that he has still not adjusted his acceleration and max speed settings in GRBL as well. Feeds/speeds are equally as important as any other setting. You don't just mill slower for better results. A bit dwelling too long in an area also produces poor cuts and from what I could see, he wasn't cutting quite fast enough. Those engraving bits are the cheapest you can find as well, so they produce the worse results. Now I buy 1 bit for $10 instead of 10 for $10 and the results are so much better. Keep in mind you are cutting on a VERY fine point so you need more rotational speed (especially with a single flute like these bits). Using a motor that is slower (like the one shown at the end) a person would want to increase the number of flutes on the bit. Don't get me wrong here, Tom is showing his process and I am not just pointing out what is wrong. I'm trying to share what I know, though I can completely appreciate Tom showing his results as he learns more. I've already been through this process and I still try to learn more by trying new things. A problem that I have yet to solve is the bit plunging, these free CAM packages do not have settings to ramp into the PCB slowly (not that I have found yet anyway). I really don't want the extra step of trying to convert/import a PCB into my CAD/CAM for better tool path generation but I might start doing it anyway.
@ATLaboratory
@ATLaboratory 5 жыл бұрын
@@ianide2480 completley agrre, I also use bCNC for my PCB, and they turn out perfctly well done at the first try!
@JohannesSchriewer
@JohannesSchriewer 5 жыл бұрын
Flatcam can exactly do that (therefore its name) but you have to have an automated probing system set up. Doing it manually is very time consuming and error prone
@goodwill7643
@goodwill7643 5 жыл бұрын
you can use free space on PCB for component label milling. And you can coat it with spray lack, like plastik-70
@vilmondesribeiro4363
@vilmondesribeiro4363 5 жыл бұрын
Nice video! I also use a cnc to make circuit boards in my work. I use the easy EDA to design the pcb, the flat Cam to generate the gcode, the Bcnc to control the machine and this last I really recommend, is totally free and open source and very useful.
@vilmondesribeiro4363
@vilmondesribeiro4363 5 жыл бұрын
The v carve bit is the best way to make the isolation of the copper, the flute bit is more sensitive and breaks easily.
@vilmondesribeiro4363
@vilmondesribeiro4363 5 жыл бұрын
And always is better enlarge the pad diameter always as possible.
@winandd8649
@winandd8649 5 жыл бұрын
Nice video! I do PCB's with my home made CNC machine too. It takes a lot of trial and error and a bit of tweaking, but after having done that once i'm able to mill out perfect PCB's. (Especially in Fritzing - thats what i use in combination with Flatcam - it seems necessary to enlarge the 'solder islands' to be able to solder the components confortably). I use a Kress spindle, same engraving bit and the same shank reducer Thomas uses, so the shank reducers are not the problem. My CNC machine does have ball screws however.
@santosvella
@santosvella 5 жыл бұрын
Would be good seeing a follow up video with the other brushless motor in there to see the difference that makes and allowing for wider traces. Nice video. Good to see this type.
@KiR_3d
@KiR_3d 5 жыл бұрын
Thanx for your experience, Thomas! Can the marker painting (fixed in a 3d printer's head) be a better method? I mean that it will replace laser printer method ink applying stage.
@Hoss_1966
@Hoss_1966 4 жыл бұрын
thanks for the video, is there anyway to mill out the ground plane
@martinpirringer8055
@martinpirringer8055 5 жыл бұрын
Maybe I am just old. I get using the CNC for drilling the holes but isn't using chemicals (photo etching) better and faster?
@jasonmhite
@jasonmhite 5 жыл бұрын
You'll have better results in FlatCAM if you don't include a ground plane. FlatCam routes the boundaries of the fill polygons as if they were traces, meaning it doesn't actually route the isolation gap between traces and the fill- it just traces the boundaries so it will leave copper in the isolation gap if it's wider than the bit, which can make it super hard to solder. A flux pen will make soldering easier in general, though. Also it's borderline impossible to get a flat copper clad board. If you're using an engraver bit you really want probe autoleveling. You can use a flat endmill to avoid this issue, but endmills small enough to route traces break really easily. Engraver bits shouldn't be breaking. I get 5-10 boards even on my cheapo $200 machine out of a single V-bit before they're dull, you're probably cutting too deeply in a single pass.
@DavideTampellini
@DavideTampellini 5 жыл бұрын
Just a random suggestion: you can use a piece of steel and connect alligators to it and your CNC collet, ending in Z endstop pins in your control board. Then probe for Z. Finally, misure the depth of the steel piece, move the CNC down of the same amount and reset with G92. There you go, perfect 0 on Z
@freeelectron8261
@freeelectron8261 5 жыл бұрын
Perfect for quick prototypes to test layout and pickup any routing errors before getting pcb manufactured.
@Ruudrad
@Ruudrad 5 жыл бұрын
Is the feed rate for cutting indeed 600mm/sec as was mentioned in the video? Considering to build an MPCNC, now 60cm / second seems really fast to cut PCB, but I am not experienced. Lateron you cut the PCB (2mm thick) at a rate of 300 is that also mm./sec?
@michaelbitsch
@michaelbitsch 5 жыл бұрын
Love that you're using FlatCAM for this demo, when I was looking into doing this a while back it seemed like all the tutorials were for using Eagles built in gerber to gcode plugin. The board cutout feature in FlatCAM will only do a bounding box, but since you already have a board cutout layer gerber there's a trick you can use with that. Generate geometry on the board cutout gerber like you would for isolation routing. That will leave you with a trace on the outside AND inside, which isn't what you want, but then you can use FlatCAMs "exteriors" command on that geometry you just created. It will create another copy of the geometry but only the outside portion. Carbide 3D makes a 40 degree PCB engraving bit that I find works a lot better. I'm able to get a consistent 0.2mm "trace" carved out. Milling out FR4 produces a lot of very small glass dust particles. So hopefully you're using a 0.3 micron HEPA filter on the vac.
@michaelbitsch
@michaelbitsch 5 жыл бұрын
It takes a lot longer, but I've also had better luck with keeping the burs down by setting my feed rate lower, around 110-120mm/min
@RoterFruchtZwerg
@RoterFruchtZwerg 5 жыл бұрын
I just put water on the pcb during milling... cools the bit and solves the dust problem :)
@michaelbitsch
@michaelbitsch 5 жыл бұрын
@@RoterFruchtZwerg Good idea, I've seen it done with a mineral oil bath too.
@gskluzacek
@gskluzacek Жыл бұрын
+1 regarding the fiberglass dust particles- those can be very nasty if you breathe them in to your lungs
@mehdikr
@mehdikr 5 жыл бұрын
hi i am trying to create a PCB but i don't know what bit tool is fine? i used 10 dredge 0.1 mm V shaped tool but is was too fragile !! please tell me what kind of bit is better or witch one you using
@jefbed212
@jefbed212 5 жыл бұрын
Thank you for this information. I'm currently experimenting with milling with my second Mendel, on wood with a Dremel flex shaft. It has been a great opportunity to learn material properties, tool capabilities, and basic 3-axis cnc milling. PCB milling is definitely a future project. Currently, I've been doing my milling gcode by hand and with the help of bash scripts. I'm currently running a planing operation to remove 1cm of material from a 118x60mm block of material in preparation for further milling operations. I may design and construct a wooden X carriage in this manner.
@OldinMariner
@OldinMariner 4 жыл бұрын
"Tech2C" did a beautiful job with cnc on a double sided pc board
@HosonZes
@HosonZes 5 жыл бұрын
Have you thought about testing lasering a PCB board? Quite curious how this would work out.
@oliq8122
@oliq8122 3 жыл бұрын
Hello i have an issue. So i did everything you did and then i was about to import the .nc into ugs and run it BUT when i clicked the start button it gave me some errors first: something with M6 second: something with java.lang unexpected Exception. My machine is 3018 pro. Thanks in advance.
@sadguruspiritual
@sadguruspiritual 3 жыл бұрын
Where can we get the material for pcb boards?
@right.howdoimakethat6519
@right.howdoimakethat6519 4 жыл бұрын
23:16 It'd be interesting to see how well a down spiral mill would do here. I'm not sure if they make them that small, though.
@donaldburkhard7932
@donaldburkhard7932 4 жыл бұрын
So coat it lightly before milling with paint or something not conductive.
@doomguy606
@doomguy606 3 жыл бұрын
You could do a quick silicone conformal coating to act as a solder mask and then just solder over the parts you need to connect.
@davidtaylor6870
@davidtaylor6870 5 жыл бұрын
Thanks, another great video. However, FlatCAM, is not sooo intuitive. Is there a video (somewhere) about how to setup. I am not a wizz on linux or Python, thank you in advance
@ibewatchinu
@ibewatchinu Жыл бұрын
You need a spindle that will accept a floating head. That way you program the z axis to cut a couple of mm deeper than needed and the floating head will govern the actual depth of cut.
@JuanSanchez-rb4qu
@JuanSanchez-rb4qu 5 жыл бұрын
I feel the black paint and laser engraving method might be better/more precise though you still have to drill the holes
@magnetomage
@magnetomage 5 жыл бұрын
i am curious, did you bu the extra anti-backlash nuts from Sienci? do you think that would have made much difference?
@BurninGems
@BurninGems 5 жыл бұрын
That opening seemed like quite a tongue twister! Thanks for the video!
@NastyAnubis
@NastyAnubis 3 жыл бұрын
I know it's late but I have to say something. You have basically a metal plate and a metal bit. Use auto leveling but use your bit as one contact and the copper plate as the other.
@mochrifqitamara5463
@mochrifqitamara5463 4 жыл бұрын
I saw you didnt specify the spindle speed. So how you specify the spindle speed?
@haydentuttle9870
@haydentuttle9870 5 жыл бұрын
I need a si en ci cnc cnc router cnc cnc er to cnc my pcbs... cnc
@seancuthbert4587
@seancuthbert4587 5 жыл бұрын
Latest versions do not allow you to change to millimeters. Had to install 8.5
@gabesennheiser
@gabesennheiser 5 жыл бұрын
the sad thing about mill collets is depending on the thing they go into the tolerances are way too big, its better to either have a dedicated machine with a standard applied to it and the bits to go into them, or to get a flex shaft with remote chuck that has no play. this "CNC" would be great for a hobbiest working with plywood but not necessarily milled circuit boards. Tech2c has a decent setup now with his new all metal chuck to look at for a where to start. that spindel you showed at the end of the video will be a huge upgrade over that makita despite the slower speed.
@2299alexander
@2299alexander 5 жыл бұрын
Hello ! excellent work !! Do you have the purchase link for the 0.5mm cutter?
@raeednader2739
@raeednader2739 4 жыл бұрын
hi my friend i want ask you , how can make many turns to cut pcb with flatcam ?
@StanislavJochman
@StanislavJochman 4 жыл бұрын
Can you make video about DPS?
@RustyTube
@RustyTube 5 жыл бұрын
Gerber, not Jerber. I mean, it is a hard G. It is, after all, a German name.
@igorschmidlapp6987
@igorschmidlapp6987 5 жыл бұрын
And it's Jif, not Gif. I mean, it is a soft G... ;-P... Jerber baby food is the off-brand.... ;-P Sorry, any chance to jump on the hard G "Gif-ters".... ;-)
@VincentFischer
@VincentFischer 5 жыл бұрын
I always thought this comes from the english job gerber that exists since the middle ages
@RustyTube
@RustyTube 5 жыл бұрын
@Ahapid Yeah, that’s English. As a native of Slovakia who has lived in the US since 1983 (when I was 33), I actually had to learn two separate languages to survive here, namely (1) spoken English and (2) written English.
@mustafamahameed6649
@mustafamahameed6649 5 жыл бұрын
And it's science not sience
@010falcon
@010falcon 5 жыл бұрын
@@RustyTube i feel you, my mother is slovakian, i learned swiss german, german, and written german Very annoying zdravím
@fred98321
@fred98321 5 жыл бұрын
Your parts stored in the IKEA container made me feel right at home. Great video too. Thank you.
@VincentGroenewold
@VincentGroenewold 5 жыл бұрын
This is soooooo awesome! Thank you!! Also mentioning the pitfalls and such makes a huge difference.
@WrexShepard
@WrexShepard 4 жыл бұрын
Man, I wish you could get 8mm ballscrews like you can get acme trapezoidal lead screws. That would make tiny CNC machines like this SO much better. You also would need a spindle with better manufacturing tolerances though.
@RetroShare2
@RetroShare2 5 жыл бұрын
How about, when you warm up the pcb?
@xKatjaxPurrsx
@xKatjaxPurrsx 3 жыл бұрын
If your board is running marlin you can use an alligator clip to the PCB, an aligator clip to the bit, and both connected to z-min and use G29. (FIX MOUNT PROBE option)
@Saladwork
@Saladwork 5 жыл бұрын
CNC 3018 mirror image cutting problem is any solution or settings
@juweinert
@juweinert 5 жыл бұрын
Hast Du auch mal versucht, Dein Board nach Fusion360 zu exportieren und darüber CAM zu machen?
@thebeststooge
@thebeststooge 5 жыл бұрын
Look at the video and you can see the endmill wobbling ever so slightly so run out needs to be put into the Eagle file and it will turn out much better. Try 0.6 or 0.7.
@dim-asto4820
@dim-asto4820 2 жыл бұрын
ASPA
@pranavpprasanth4728
@pranavpprasanth4728 5 жыл бұрын
you could use a 2 part epoxy to use out as the solder-resist and then cnc the holes later
@chikenpaww
@chikenpaww 4 жыл бұрын
What spindle that you use
@adamhawksworth2039
@adamhawksworth2039 5 жыл бұрын
I'm with Bob, fade the music out soon after start or after an intro. It's what your saying that's important here. Good content though. two thumbs up!
@civedm
@civedm 4 жыл бұрын
Cant you make a few passes to cut through the copper instead of one cut through?
@arthurdent8091
@arthurdent8091 4 жыл бұрын
Good job Tom. I subscribed weeks ago but I stumbled on this PCB video by good fortune. I have a Sain Smart 3018 Pro ( I've yet to assemble ) and doing PCB's is exactly what I want to do. Thanks.
@inifin8
@inifin8 4 жыл бұрын
couple of thing i see wrong in this. The toolpath was generated for a smaller tool dia, If the dia of cutting tool is larger it will cut more material, which is what happened here. with the v bits and even with square end millyou have estimate through experiment what diameter are you ending up getting on the copper clad board and make sure that in your design software (eagle) these minimum clearances are mentioned.
@redrumizbak
@redrumizbak 5 жыл бұрын
Great video man. I recommend the "painters tape and super glue" trick for adhesive though, especially for precision cut materials. For me, carpet tape always had too much variance across a longer run, plus its pretty annoying pealing it off. Also, may help using a diamond cut bit.
@williamsanders6092
@williamsanders6092 5 жыл бұрын
You can buy actual double sided tape that is made for machining. With the number of failures you that are carpet tape related the higher expense of the machining grade tape is worth it.
@redrumizbak
@redrumizbak 5 жыл бұрын
William Sanders what brand/make should I search for? I’ve phoned a few adhesive manufacturers and none of them knew of a similar product.
@galoheredia6622
@galoheredia6622 5 жыл бұрын
What about laser engraving PCBs?
@hansdietrich83
@hansdietrich83 5 жыл бұрын
Wenn du nur die Isolation fräst, musst du aufpassen, das du im design am besten kein floating copper hast, also kupfer inseln die mit nichts verbunden sind. Bei höher frequenten und komplizierteren Anwendungen können die ungewollte Kondensatoren bilden. Bei 2 seitigen platinen kann man einfach ein via zu GND auf der anderen seite reinmachen oder man muss sie flächig wegfräsen
@GaryMcKinnonUFO
@GaryMcKinnonUFO 4 жыл бұрын
Great stuff, liked and subbed, what tape are you using at the beginning to hold the test stock in place ?
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