Process of Making a rust removal machine

This project is about removing the rust from metallic square tubes and various other metals. Several materials of metallurgy are oxidized when they are remained unused for a period of time.
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[@Pistolero]

Well, the casing needed to be made with an exit for the vacuum cleaner!

[@xConundrumx]

that plus the drive roller is on the wrong side, or better there should be one on each side.

[@charlesemmer8856]

@@xConundrumx I think if you do that the brush motor direction should be reversed as well.

[@jonathancook4022]

Now you need a rust-dust removal machine. Better get building one!

[@luismlc89]

A big one!!!!

[@thorstenhulser5008]

Project 0149 coming!

[@dermozart80]

Can you please tell your camera man that not EVERY shot needs to be done with a moving camera? The whole video has a nervous appearance. This is not an action movie! (same goes for the music btw)

[@ramentaryramblings]

looks fine to me

[@richfmatos]

Moving camera may cause disconcentration, please just use it to improve the techinical view of object. And it is terrible for viewing in double velocity. Thanks, and dont stop the projects!

[@jerrypease]

A nervous appearance? FFS, it's a sad world when a man has anxiety while watching men do men shit and they get nervous because of how the camera moves. Go watch something about unicorns and rainbows if you can't handle it.

[@martinlangosz9508]

Jep 10 seconds into the clip and i know exactly what you mean

[@aircraftangan]

yeah maybe the cameraman can use a motorized slider or dolly track tripod .. it can give more stability ada better to watch ❤ , i love all ur videos anyway ! from Malaysia ❤❤🎉🎉

[@MadebyBelarus]

Следующее видео: вытяжка для этого станка. А так классная работа👍

[@bergeronstudios2]

Love the vids. If I could make an editing suggestion, it would be much appreciated if you filtered out some of the high KHZ noise, maybe 8khz and above? It's especially harsh in the fast forward montages.

[@opendstudio7141]

That’s one way to create a firestorm in the comment section. Expertly crafted content that stretches the imagination.

[@ShafaqIftikhar-pw9ld]

Thank you for the plans. Love all the videos!!!!!!!

[@bernardomotard]

Yum, flying rust particles

[@westlander87]

My thoughts exactly.

[@timothydalton90]

Womp womp

[@alexandres8846]

dust collector.

[@kirkyd123]

Sorry, can't talk. My lungs are full.

[@thespiderkelly9589]

It's iron, relax, our bodies can handle it...not as if its silica...🙄

[@officecrazy7]

Like a wood planer for metal retooled for rust removal. Great work as always. Just needs a rust/dust collector on the entry side of the device.

[@robsonserafin8219]

Ok you rocked on this one... It blow my mind.

[@9mmTXn]

Love this! Only addition I would make besides some sort of dust collection is adding a front feeder that is chain/belt driven by the rear feeder to make the first foot or so of feed in a consistent speed before it reaches the rear feeder. May not be easy with the motor height controls on the left side, but I figure the sprockets/pulleys would be on the right with just an adjustable support on the left. Same idea as the rear feeder except just the opposite side. The idea may not be worth the trouble. Might just be an OCD thing. 😂 I wish I had a shop to learn to do just a fraction of the things you do on this channel. Very inspiring!

[@emperadorromano567]

I am always very happy to see when you upload a new video, I love your machines and they inspire me! The idea of the dust remover is very good. You could even adapt it to a surface grinder or polisher as others already said. Even if I consider you my masters, I would like to make 2 recommendations: 1: You really should add a dust collector. It just has to be a sheet dome with a connector to a vacuum, but you have to care more about your health, and also the flying rust increases the pace at which metal rusts in your workshop. 2: Don't torch the wood while you grind it. Sawdust is extremely flammable and one enough wood dust volume has filled the air it's gonna create a huge fireball. Lovely video as always, greetings from your biggest fan.

[@enitalp]

You should add another brush part on the side. 2 sides at a time!

[@giggitygiggitygoofg6069]

Glad to see you've finally built one of these. I saw one of these being built years ago though it had 3 sides of wire wheels at about 9 inches wide and was adjustable. The guy used nothing but rusty metal and was onrle of his first builds. If your using rusty metal building yourself one of these is definitely a must ..nice one extreme

[@miklemikle-pp6fg]

"Зеленый" Как обычно фантазия не даёт покоя рукам 👍👍👍 продолжай!!!

[@krazykanux]

Now you need a dust extractor. Just an idea for next video.

[@gf46235]

Love your builds, thanks for sharing them! 👏 A hopefully useful tip: spring gas cylinders are often mounted upside down (as much as possible) so their oil lubricates the seals. Makes the gas inside last longer; looks odd but works better.

[@foxwhiskey]

Absolutely great job, a nice idea and a lot of work. Congrats ! The construction is craftsmanship at it's best. You know exactly what you are doing !!

[@MakeitExtreme]

Thank you for your support and your good comments! :)

[@bsyishay]

A connection to vacuum is much needed as rust in the air is bad! Not mentioning the wood dust

[@byKOGR]

Why you don’t make a dust filter? For wood and rust particles?

[@seangraham2526]

So... the roller bearings are never going to go bad? Since you put them in the frame via through bolts, then welded the frame around it... how are you going to replace them when they fail? Should have slotted them instead of through bolted. Otherwise, you're going to jave to cut the frame apart to replace a roller.

[@TheBlueCollarBaller]

How to spend 80hrs and $7k to do what you could do with a $15 grinder just to breath the same rust dust. Hell yeah! 🤘🏼😂

[@newremont]

Дай Бог вам здоровья, средств и бесконечных идей! Радует что Родина не обделена самородками как вы! Удачи!

[@AffordBindEquipment]

Your chest X-rays are going to be amazing!

[@eyedocduncan]

Loved it. Maybe make an attachment for drum sander disks, and consider adding a second puller ahead of the spinning wheels to have a more consistent speed.

[@lutheduck]

Does it make sence to build switching so that motors can turn rotation direction - you get to the end and flip a switch and send it back

[@homemadetools]

Nice professional build. We shared this video on our homemade tool forum last week 😎

[@ahdam82]

I have two drum sanders for woodworking. I was thinking about converting one to use for metal. Any thoughts? They’re both 220 V motors

[@meeponinthbit3466]

Title alone told me these guys are making a metal planner, that or a massive sandblasting setup.

[@HolzMichel]

the first bed roller in front and after the brush head should be powered and have a down pressure roller in front and after the brush head as well. a dust collection hood would a bonus, otherwise the whole thing needs to live outdoors

[@dc-zk8th]

20:10 would love to see his face reaction getting smothered with all that rust :D Nice work!

[@risagian]

really cool I would have placed a support for the shaft opposite to the motor to increase the insability of the brushwheel. Anyway AMAZING JOB !!! as usually 10+ Result !

[@freestyla101]

I’ve never seen someone chamfer like that. What a bloody time saver!

[@RobertNowagarski]

Running a file down the edge? Do it all the time quickest way to knock a burr or sharp corner down without having to use your tooling to do it

[@freestyla101]

@@RobertNowagarski no to move both axis on the lathe at the same time to move diagonally

[@freestyla101]

I’ve actually been looking for something to clean my wood as I torch it. Nothing on the market currently

[@Pilot-ATC]

Ok, I see, I need a whole factory to do such machine

[@kidawesome5577]

Highly suggest putting a trap and lid on that. Also, wouldn't a plainer work better for wood?

[@Projectpaji]

hlo sir which camera and lens are you use for videography plz reply

[@asvarien]

Respirator not optional.

[@user-eg8sw3ob8i]

Приводные ролики надо было делать по обеим сторонам от обрабатывающего. Слишком долгая настройка под толщину профиля, удобно для массовой обработки, но не для мелкой серии, можно было сделать приводные ролики с ходом на жесткой пружине 2-4мм, ибо можно будет запускать только калибровку, иначе может вырвать и зарядить в пузо. И кстати отличная идея обжигать дерево без вытяжки стружки, деревянная взвесь отлично взрывается:)

[@jariroth]

Does not look too safe. Depends on the friction of one wheel moving the object forward. If the wheel starts slipping it potentially flings the object towards the user ag high speeds.

[@ajaysiddhapura6271]

I'm from India Your all work is amazing Best wishes for all team

[@nevillesmith9795]

Awespme engineering. I love it. Just add a rust dust collector/vacuum and it's complete

[@jordanaponte3608]

Awesome. Your machine works perfectly. Well done, dude.😃😃😀😀😄😄👍👍

[@TheRypkin]

do some upgreats, put in front first roller to grab straght profile next put the feed roller in front of brush and instal last roller in old feed place take out profile from brushes, this will help u to clear more linear than now when u need in first step control feed with your hands

[@jomommajokes5836]

this is like watching somebody build a automatic breakfast cooking mousetrap boardgame machine im waiting for the eggs to roll down shutes crack open into pans, toasts popping out and flying onto plates lol

[@jamespayne8781]

Pretty cool. Very useful. All the junk yard warriors are jealous now.

[@MakeitExtreme]

heheh indeeed. thank you for your support!

[@thetrico]

What will happen if the drum wire rotor turns backwards? It would be more efficient right? You could try it, it 's just changing two wires on the connection.

[@vinceianni4026]

Good job mister beautifully done

[@f.roz1401]

Way cool, guys. A question: you choose to do not realize a support for the shaft of the engine to have the possibility of cleaning wider pieces?

[@repairtech9320]

Good job on the Extreme bits !

[@vandersantos458]

I really like your videos 😀

[@stanislavsky6665]

Чувак да ты чёртов гений!!!

[@ivanavila4257]

😂😂😂😂

[@greensheen8759]

It's not a bad machine but it needs an emergency stop you can reach from both sides, and ideally a push stick. Like other comments pointed out, that thing is an arm mutilator if you get too close

[@atVVV1]

Cool build I'm def seeing a shop vac dust collector in the future

[@user-id6mj8uw9b]

nice job. Functional can be expanded by replacing wire brushes to scotchbrite wheels. Hight adjusting system is easy to make, but difficult to use. I think spring loaded adjuster may be more handy. And definitely need to add a fender with a vacuum pump to take away and absorb rust particles and wood dust. But it still a good shop made machine. Way to go.

[@szymondybowski7868]

You could also add extraction system as you can clearly see where all the dust goes from the video. This way you don’t have it flying all over your shop and you do not breathe it in as at first instance it goes directly at you when you feed the piece into the tool. Just a suggestion. Great work, though.

[@crazymtbrider]

Could be adapted to make a surface grinder with stone wheels and some adjustments 👍

[@HappyHands.]

i would like to get one of those hand held rust remover lasers

[@stepanpetrov6300]

Отличная нужная приблуда, руки золотые у тебя! Думаю пылеотвод ты придумаешь. Удачи с твоими проектами.

[@Anon-mk4ms]

Good luck with breathing all that airborne crap in 😳🤧😷

[@KSMechanicalEngineering]

Amazing machine❤

[@gerritjanoosterhuis8299]

Super cool as always, dust extraction would have been nice 😊

[@Thejakegee]

Plasma drill press was new to me. Cool.

[@djkommando]

It really needs an in-feed roller. By the time you reach the out-feed half of the material is partially cleaned...

[@NaeemKhan-qt6uo]

Add auto spring adjustment system according to the size of the pipe

[@manhoodshakir8062]

great work and great idea thanks my dear friend ❤♥

[@UnsupervisedProduction]

this seems impractical. I like that it doesn't give of sparks like a grinder. but having to go over every side several times just seems like a bother. A sand blast box with troughput holes would be a better solution. It would take care of the dust as well.

[@KenariusGTR]

Всегда лайк, но все же, с вашими навыками и оборудованием, очень странно, когда опорные ролики неразборны, штурвал наклоняется вместе с платформой, нет пылеудаления, проходной резец ниже центра (на быстросменной резцедержке)..

[@powkung45]

All that attention to detail and no dust covers or vacuum hose attachment...

[@CoolIdeasDIY-qv1nz]

As always great job my friend😉

[@Smallathe]

Very cool and very useful

[@elamriibrahim7731]

It's very important to add a vaccum dust collector because this flying metal grains (rust) very dangerous to lungs

[@JohnChuprun]

I find that keeping your pipe oiled prevents rust in the first place. A good virgin oil is best too, rather than the recycled variety.

[@AdrianTache]

Why make the complex machanism to move the motor, its weight should be enough to hold it down, and you could just lift it with a crank to where you need it.

[@freestyla101]

Why is that feed roller pulling instead of pushing?

[@josephcitizen4195]

I would have made the motor shaft with a LH thread for the brush containment nut. Very cool!

[@FilipAus]

What was the motor used on the drive roller?

[@Joe_Damageo]

Very nice. And aside from the brand giving it away... I know a fatcap when I hear one ;)

[@PimoAn01]

Seems like the feed roller should be placed on the other side of the motor

[@ahmadabu425]

Brilliant thanks

[@barca3030]

profil sürme rulosunu keşke tüm alt rulolara zincirli sistemle yaysaydınız daha güzel olurdu bence. güzel çalışma.

[@Therealpoopsicle1988]

I woulda been done and 2 six packs in by the time you finished this 😂

[@MoFab_Industries]

You should build a dustless sand blasting setup.

[@shinigami1265]

First time the cameraman holds a camera

[@happyfeet231259]

nice work , but a dust collection sys would be adviseble righ??😁😍

[@josemiguelmanuelbajon1169]

Bonita maquina con los cepillos circulares, si se quita la roña de los tubos o de lo que tu quieras poner, pero la roña la dejas por todo tu taller y no digamos nada de la que tu tragas ahi tienes que istalar un aspirador no muy grande, un cordial saludo, desde ESPAÑA.

[@Vikingwerk]

Great! Now make a dust collector for it.

[@Rambleon444]

AWESOME! Such creativity and skills! Now spray paint it. I wipe down and spray paint all my good scrap metal so it doesn't rust (I live in a humid area) This works great to prevent the rust and the paint comes off easily using a paper towel and Acetone.

[@sebbes333]

*@Make it Extreme* * 20:09 Sure, some iron is healthy in a diet.... but you should DEFINITELY add a vacuum to collect that iron "smoke"... ;) * 20:59 I think you should move/add another feeder mechanism to the "input" side too, so the beam is feed into the brush at an consistent angle, so you don't get that un-even spot in the beginning, and it can be feed with even speed so 21:56 the brush patterns 22:04 is even. * 21:35 Maybe also add some bearings & some support structure in the "non-engine" side of the brush too, so it doesn't wobble as it does sometimes... ... 23:20 WOW it even wobbles with wood & you're barely scraping the surface, I thought it was only with "too hard" things or "too much pressure" put on the brush, yeah it definitely needs some stabilization there. * 24:03 Well.... that is ONE way to solve the "saw-dust problem"... now it's an "ash-dust problem" ;P But this is still a great first version! 👍

[@outsider7658]

Hi, and thank`s for Your machine ideas. Just a tip, from an Engineer/Innovator: Make the main (bruch) motor reversible, and as the "drive motor" goes both ways, it`s just easier to reverse the brush, and clean up the ends, later? Or, if the "feeder" is powerful enough, just revers, the feeder. How`s that? Just a thought. from a Finn in Diaspora

[@juanvicenteruiz4669]

Me parece muy buena herramienta 👏👏👏👏. Pero un buen extractor evita el oxido en el aire flotando 😜

[@pjdava]

Make it Extreme, This video is fantastic! I liked it a lot!

[@MakeitExtreme]

Thank you! :)

[@gordon6029]

Next week a vacuum collector for it?

[@user-ue1tq9kr9j]

Where is the protection on the grinder?

[@AngelLuisTrinidad]

Nice, excellent.

[@valenn9309]

🤘👌👍 На приводную ось мотора где зажаты щётки гайкой установить упор, либо приварить к уголку или прикрутить, чтобы исключить вибрацию щёток.

[@JaenEngineering]

Was that a little nod to Cranktown at the end? 😊

[@nilsfreitag7672]

How to build a Maschine to max the danger of a dust Explosion 😂 but its a very good rust removing Devise!

[@vugarbayramov9112]

А купить пескоструй не дешевле выйдет? Дело в том, что эти мягкие металлические щётки быстро изнашиваются.

[@unogazzy84]

There is just one thing missing and that is a dust collector. Great buil, though :)