How to make mother of all machines lathe machine base making #manufacturing #making #lathemachine
Пікірлер: 414
@ebptube4 ай бұрын
I take my hat off for those guys and the brains behind the production! The blast furnace guys in flip flops also showed talent in step dancing ;)
@gantry2895 ай бұрын
I think you know by now I'm a fan of the channel so don't take this personally. All though I enjoyed the video it was a little too long for what it covered. There was a lot of time taken up showing the same process. I would have really liked to see more of the complete build. Well done guy's.
@atomthings79235 ай бұрын
Noted!
@coutmark5 ай бұрын
Agree but maybe they’re protecting some trade secrets?
@thomaspegenau90925 ай бұрын
Yes definitely do an entire build of this lathe please!
@SirHackaL0t.5 ай бұрын
Where’s the rest of it?
@davidswanson56694 ай бұрын
I don’t think they finished this in one day, so he prob didn’t stick around multiple days to film all of it. I can understand that, especially if the workers aren’t stoked about being filmed for a week.
@vince55sanders5 ай бұрын
the baby lathe's first breath was amazing to witness, thank you.
@user-zd3zi6lk2x5 ай бұрын
These are brave men ! They are tending the furnace and pouring liquid metal with SANDALS on . We should be extremely thankful we live in a country where we don't have to work in those conditions ! !
@renetr67714 ай бұрын
Would love to see the complete shaping in a part two!
@Arthur-ue5vz5 ай бұрын
You guys are quite admirable! Y'all are honest and hard working and very industrious! Not to mention that you guys are very clever and ingenious! Y'all find a way to make it work with the stuff you've got at hand! I admire you guys and I wish only the best for all of you!!! 😊
@causewaykayak4 ай бұрын
From Uk too .
@hoperp19515 ай бұрын
Wow. My very first job was as a Foundry Technician working at a foundry producing the lathe bed for the full range of Colchester Lathes. The main patterns and moulds were single piece, not made in sections like in this video and most of them very much larger than this one. But amazing to see how they did it here.
@Sketch19945 ай бұрын
Even the smallest colchester lathes have high precision spindle bearings and are very fine quality machines...as long as you don't need a metric model which is a endless mix and match of imperial and metric
@hoperp19515 ай бұрын
This was a very long time ago that I worked in the foundry, way back in 1969/70, I moved on very quickly into another industry and stayed for 40 years. @@Sketch1994
@ckm-mkc5 ай бұрын
Probably gives them the ability to make different size bases with the same basic patterns. Labor is cheap, so it's not an issue.
@peteromoe46675 ай бұрын
What materiale is a colchester lathe made of? Is it a special mix if grey cast Iron? Since it can be hardened?
@hoperp19515 ай бұрын
Basically a cast iron, but a high quality one with added Silicon and Manganese. Cannot recall the exact details, I worked there a long long time ago, briefly way back in 1969/70.@@peteromoe4667
@virenjoshi58884 ай бұрын
These people are doing a good job with wearing only slippers in a foundry without any protection. Owners should take care about the safety of workers
@mz9zn4 ай бұрын
I love the latest generation equipment and top-level safety precautions.
@atomthings79234 ай бұрын
😄
@laborges45355 ай бұрын
Trabalhadores esforçados, conseguem tirar "leite de pedra" diante das precárias condições de segurança no trabalho. Parabéns ao esforço e criatividade desses trabalhadores!
@jamesbarisitz47945 ай бұрын
Cool look at a working foundry. The mold maker has serious skills. The rough machinist uses a built in eyecrometer!
@atomthings79235 ай бұрын
Very true!
@nathanstromdahl36245 ай бұрын
Hold the phone!!!! At 1:17 that man is not wearing his OSHA approved safety sandals.
@user-dc6fh1me7c5 ай бұрын
Привет всем) вы большие молодцы, но чтобы станок служил долго необходимо станину станка искуственно состарить, чтобы снялись внутренние напряжения после литья, и конечно же сделать термообработку направляющих, тогда станок будет служить долго 👍 удачи вам. Всего доброго
@atomthings79235 ай бұрын
Thanks for the advice 😍
@lenny1085 ай бұрын
33:18 Всегда лучше надевать защитные очки при работе на таких машинах, от которых могут отлететь мелкие осколки.
@Sanyey5 ай бұрын
@@lenny108 dude.. they have sandals on.. not even all of them.. eye protection is the least of their problems 😀
@dmitry_sever5 ай бұрын
@@Sanyey за то в масках все. Ковид19 всегда рядом :)
@user-uy2jv7we4w5 ай бұрын
Да и как бы подобрать хотя бы чугун из тех же станинин, а не из лома... Ребята молодцы, но некоторые моменты в технологии производства нельзя игнорировать
@bennyrooman82574 ай бұрын
Bravo aux travailleurs qui ont réalisé cette pièce de tour. Le savoir faire et le courage sont les deux vertus qui permettront d'évoluer. Cette méthode a fait la fortune de l'Angleterre. B. Rooman à Bruxelles.
@rolandgirard39555 ай бұрын
Very impressive mold prep work! Your men are very good!
@atomthings79235 ай бұрын
Thank you very much!
@aU_tHe_sLaYeR4 ай бұрын
My Hardworking Pakistani brothers 😎✌️🇵🇰 free Filistin 🇵🇸
@user-gc3bb8uc2d4 ай бұрын
Чувак в кросовках и с тачкой с ломом походу главный технолог😂
@causewaykayak4 ай бұрын
Fun to guess the 'pecking order' there but the skills are really good. Safety is another thing. I hope all the men prosper.
@user-zs1wn4vk2e3 ай бұрын
не, это простой рабочий(в 1 экземпляре), а остальные 99% "штата" - снимали на тел, пока он корячился за всю хурму.
@user-gc3bb8uc2d3 ай бұрын
@@user-zs1wn4vk2e 🤣🤣
@davidhess65615 ай бұрын
Would have been awesome to see the entire process to assembly. Maybe a part 2?
@atomthings79235 ай бұрын
Yeah we are working on it
@thomaspegenau90925 ай бұрын
Love watching you guys work ! Inspiring seeing ppl that don’t cry like USA ppl I live around!!
@atomthings79235 ай бұрын
😂😂
@nadineraynor25395 ай бұрын
From America. Totally Admire the craftsmanship.
@jayphilipwilliams5 ай бұрын
I doubt that this kind of work was this crude even 150 years ago here in the U.S., but it sure is interesting to see. They're getting the job done with what they have.
@atomthings79235 ай бұрын
Exactly 👍
@rcbock155 ай бұрын
Other than the sandals and the electric hoists there isn't anything in this video that wouldn't have been done 150 years ago in the US. And calling these castings crude is a real insult to their skill.
@killer1963daddy5 ай бұрын
It's amazing what people can do with what they have. In the west ,this type of production looks totally alien and "crude" and the conditions are , the results awsome 👌
@jeremiahbrown64565 ай бұрын
@@rcbock15 it is very crude and there is very little skill here, they know how do something but they clearly do not understand why they do it the way they do, they just do it because that's how they were taught. Which means they don't understand the mistakes they are making. For instance that casting is made of pure pot metal, that shaper they were using to machine the bed is screaming for some oil, and the surface finish on the bed was terrible. My blind grandpa could do better with a hammer and chisel. Its a case of monkey see-monkey do, but monkey does understand why or what he does.
@idcashflow5 ай бұрын
hahaha, typical american without any education and commenting everything in ignorance state of mind, this is what foundry looks like many years ago, what make now its just modernize, you still can search hobbyist youtuber from US that are not stupid and ignorance like you doing this shit, exactly the same.
@Horus93393 ай бұрын
Unbelievable engineering, from the ground up (sorry for the pun). I especially appreciate the health and safety flip flops. Can you imagine what these guys could do with some of our modern machines, or even tools from the late 80/90s. Really impressive.
@sumeerkaul28115 ай бұрын
i remember once i had done a planing job on a double column planer for the fabrication of a dove tail die both male and female part .one of my earlier days project .Thankyou for making me remember
@lathejack5 ай бұрын
Interesting video, but it is a real pity that it missed out the main point of interest during machining, which is of the machining of the guideways on the top of the bed casting. It could be seen that the top had already been machined before the casting was shown mounted on its side, cannot see any logic in not showing the top surface being machined. But still interesting, and a nice product at the end.
@ValMartinIreland5 ай бұрын
Yes, not cast iron either. just mixed steel.
@nerd1000ify5 ай бұрын
They are using a cupola furnace, I'm pretty sure any steel you charge will be cast iron by the time it reaches the bottom.
@CoolIdeasDIY-qv1nz5 ай бұрын
Interesting video, interesting process, love lathe turning👍👍👍
@atomthings79235 ай бұрын
Glad you enjoyed it
@caploader1115 ай бұрын
Im imagining OSHA walking through there with their clipboard and everybody's wearing flip flops
@madmat9905 ай бұрын
I think it's a Shahzad, I can barely make out all the badges 🤪😝🤣 Welcome to the USA 125 years ago!!!!
@David-hm9ic5 ай бұрын
The ubiquitous South Bend 13 has been around for about 117 years, essentially in its current form other than the change from a line shaft to an electric motor and many of the very old machines are still in service. US manufacturing was way ahead of this 125 years ago. I am impressed with the volume of production, based on the number of buried forms in the background.
@madmat9905 ай бұрын
@@David-hm9ic I'm not impressed with any of it because the whole process is sketchy as hell. Maybe you should stop down to your local Shahzad dealership and check one out 😁
@Svoiremontnik5 ай бұрын
А ! У ! Нас в России говорят : искусственный интеллект! Роботизация! 😂😂😂😂 👿👿👿Вот люди работают правильно!!! 👍👍👍👍👍 Вот таким людям как эти ! Респект и уважение!!! 👍👍👍
This is a technique called Pit Mould Casting although carried out in rough form without assigning proper allowances you guys have done a big job quite recommendable .
@paulmanhart44815 ай бұрын
Where was this filmed? Detroit? I like all the clean metal they used. I wonder how much slag they had to scoop off the top of each load. But I’m also amazed by how things can be achieved without high technology.
@atomthings79235 ай бұрын
Exactly they did this work with minimum tools and resources
@JS-ct5jn5 ай бұрын
I just realized that in my life of working that I have never worked as hard as these fellows.
@ckm-mkc5 ай бұрын
These would make great, cheap hobby lathes if they were available in the US.....
@Armanufacturingskills5 ай бұрын
Nice work
@edgarruiz54335 ай бұрын
Great work. To all the professional machinists out there from the USA, remember that the USA is more of a warehouse than a manufacturer of anything
@atomthings79235 ай бұрын
Exactly 👍
@smh99025 ай бұрын
Yeah, except aircraft parts. Most American machinists, myself included, make parts for aviation, aerospace, etc.
@terencem99625 ай бұрын
You'd probably be surprised the amount of manufacturing that still goes on. Nothing near as much as compared to back the day when even small household items were produced in large numbers but still there is a lot of manufacturing. Ships, submarines, trucks, tractors, planes, cars, rockets, satellites, engineering machines, mining machines, all sorts of stuff - and quality stuff - is still viable to produce in the US. When people say the US, or other western countries don't make anything anymore they are deluding themselves
@dmitriyteslenko58363 ай бұрын
Можно бесконечно смотреть на бегущую воду, горящий огонь и на то как пакистанцы что-то чинят\изготавливают. Не обращайте внимание на непрезентабельный внешний вид и устаревшие технологии. Эти ребята абсолютно чётко знают что делают, используют даже малейшую возможность и крайне точны и аккуратны. Моё уважение, настоящие мастера!
@rewo20095 ай бұрын
Showed this to an OSHA inspector friend. We''re still trying to revive him. In all seriousness. fascinating.
@rosewhite---5 ай бұрын
Summerskill planer was made in Sowerby Bridge, West Yorkshire, UK many years ago. Company taken over and merged and merged again and shut down like 90% of UK industry! I used to work a similar planer in making parts for textile machines about 60 years ago in West Yorkshire. UK textile indsutry all died now!
@user-wf4hy4ub7p4 ай бұрын
Wow. All that amazing precision. And they actually got to the moon ?. How did they do it ?. Did they stand on each others shoulders until they were close enough to throw rocks at it ???.
@atomthings79234 ай бұрын
😂😂😂
@nomad31895 ай бұрын
I like how these guys go to great lengths for safety. Steel-toed shoes, heavy duty gloves, flame -retarding outfits and goggles 🤞 OSHA would be proud
@aussiebattler77895 ай бұрын
Yes it is grerat how these blokes dont have any thumb suckers that still have monsters under the bed telling them how to do their job
@douglasbattjes39915 ай бұрын
OSHA would run out of paper to write violations, really like the walk way where they dump the metal in the furnace.
@someotherdude5 ай бұрын
If your arm is ripped off, it is the will of Allah. If molten metal is splashed in your eye, it is the will of Allah. If the lathe bed falls to the shaper table, crushing your member, it is the will of Allah.
@daniellindholm5 ай бұрын
@@someotherdude I think you got that mixed up. This is most likely hindu, if religious at all.
@redbaron90294 ай бұрын
OSHA = putting stops and blocking tataics in the progress of man by those who don't understand hard work.
@Andreika-635 ай бұрын
Эти люди если захотят, космический корабль построят, просто им пока это не нужно
@PatrickHoodDaniel5 ай бұрын
Enjoyed the video. Wouldn't a conveyor be better than an elevator they are using? The conveyor would also be easier to build.
@leadgindairy37095 ай бұрын
My thoughts exactly. All the scrap right up and in, when and where you need it.
@amarkhan64265 ай бұрын
❤Nice Pakistan 🇵🇰👍
@jonnyphenomenon5 ай бұрын
On one hand, I want to give these guys some props for working so hard for what must be little more than peanuts, but on the other hand, if that entire casting is made from RANDOM scrap metal, then that means the ways are made of that same metal. DO you really believe that that their mystery allow will accept the type of heat treatment that the ways require?? I found myself gazing on in horror thinking about these guys working in the dirt with no shoes, no safety glasses, and not a care in the world by the look of em. I couldn't help but think the end result of their work must be a heap of trash.... but then it hit me... that casting looks an awful lot like the one under my brand new PM1130. could it be??? oh my god...
@trahtrebor5 ай бұрын
Durn! No iron pour or maching of the ways. I was really looking forward to those two aspects. Otherwise thanks for your work. I have never seen molds made in this manner. I learned something.
@jayphilipwilliams5 ай бұрын
I think the pour they showed was of one of these castings, just not the one outside that they were prepping. Same thing, though, I think.
@reynaldobuitizon49435 ай бұрын
My real concern is that this poor worker are doing their job without concern for rigorous safety!😢
@joelalleman95914 ай бұрын
the clever skills exhibited here are worth far more than any college education could provide you with !!!! People working with what they have available to just make it happen !!!!!!!!
@nealramsey44394 ай бұрын
Walking around in sandals next to molten steel. That sounds good. PPE isn't a thing there, but unnecessary injuries are a thing.
@lewjones72725 ай бұрын
Industrial production -(square#1)!-great skill !
@atomthings79235 ай бұрын
🙏
@kiblerjim4 ай бұрын
Very fascinating, thanks for the video!
@atomthings79234 ай бұрын
Our pleasure!
@FgMar-eh7xd5 ай бұрын
Estas personas con este gran trabajo en estos videos no necesitan pedir like o me gusta ,los like vienen solos ,excelente trabajo
@atomthings79235 ай бұрын
🥹
@bonzai23804 ай бұрын
It’s amazing they can do what they do with what they have. The concern I have is the quality of the cast iron there is no metallurgy and post heat treating for casting stress relief.
@user-wl4cl1ph3b5 ай бұрын
This is on another level for sheer ingenuity when its a case of DIY engineering 👀👏
@atomthings79235 ай бұрын
🥺
@Texaca5 ай бұрын
...this is where 20th Century technology is intertwined and manufactured in a 19th Century Foundry 🤔 These are probably #HazardFraught lathes, aka Harbor Freight machines 😆
@brunoreis136ify3 ай бұрын
Trabalho excelente tudo na força bruta e no final um excelente resultado, parabéns trabalhadores.
@Z-add5 ай бұрын
Hard working Pakistani people.
@stephenmead81835 ай бұрын
Leave lathe beds out side for at least one year to age them before machining .
@atomthings79235 ай бұрын
🫡
@JaakkoF5 ай бұрын
That 'ageing' does absolutely nothing to the castings when it comes to releasing inside tension from the casting process. If you want to get it done properly, you do about 24 our heat treatment on it (stress relief).
@cristianpopescu785 ай бұрын
Great work! India,has thousands years Tradition in iron smelting .❤
@atomthings79235 ай бұрын
Well said
@angourias5 ай бұрын
They are Pakistan people, not Indian !!!
@causewaykayakАй бұрын
@@angourias Thats a modern difference ...thanks to Dr Jinnah and his co workers for independence
@Info-Tech-5 ай бұрын
Great works
@blankroomsoup6664 ай бұрын
I really like how he cut those precision machined ways with an industrial revolution era planer!
@atomthings79234 ай бұрын
absolutely yes
@tayybarasheed38505 ай бұрын
Great may your hard work pay off ❤
@atomthings79235 ай бұрын
Yes it will
@RustyInventions-wz6ir5 ай бұрын
Just found your channel and Subscribed. Very nice work.
@atomthings79235 ай бұрын
Awesome, thank you!
@oscardavidbenedetto43745 ай бұрын
Felicitaciones Un Gran Trabajo Terminado,se Lo Dice Alguien Que Trabajo 28 Años En una Fabrica de Tornos y de Los Ultimos 20 Que Fabricamos Quedan 4 y No Se Fabicaron Mas,Fui el Anteultimo en Juvilarme ,Hace Un Año Ya y el Ultimo Fue en Febrero,y Solo Vende Lo que Queda,unas Rectificadoras de Discos y Campanas,y Otras De Volantes y Discos,Saludos !!
@atomthings79235 ай бұрын
😍😍
@andik8595 ай бұрын
Good that all man have security sandals. They work very carefully.
@user-ck4ph5gs8r5 ай бұрын
Very hard working employees, even with no shoe's.
@swarandeep135 ай бұрын
Good workman ship ❤....
@Armanufacturingskills5 ай бұрын
You are doing good work
@atomthings79235 ай бұрын
Thanks man
@Armanufacturingskills5 ай бұрын
@@atomthings7923 welcome sir
@dannyverhamme79704 ай бұрын
Amazing craftmanship! 😍
@atomthings79234 ай бұрын
Yeah indeed 🙏
@zafaradeel21075 ай бұрын
❤❤❤Good informative video. Yaar ab,casting k baad Lathe machine ko full ready tayar karne ki bhi video banao.thanks
@atomthings79235 ай бұрын
Yes next part is coming soon
@MrChevelle835 ай бұрын
my old clausing machine owners manual said the castings were aged for a minimum of 6 months prior to machining them. how long are these aged or at all? i wonder if this would affect the accuracy over a long period of time?
@memyself32755 ай бұрын
Absolutely. Im a causing guy and IIRC they age their castings for 3 years. These things look like they took all of the flaws of the horrible freight lathes and enlarged them and took no time in getting them right. Dont worry about long term accuracy because there's no inherent accuract to begin with. People saying this is amazing have no clue.
@Eisen_Jaeger5 ай бұрын
Their tolerance appear to be about on par with their alloy mix... I wouldn't be a bit surprised if it were still warm to the touch.
@ValMartinIreland5 ай бұрын
It is bog standard. The bed is probably steel, not cast iron.
@JaakkoF5 ай бұрын
That 'ageing' does absolutely nothing to the castings when it comes to releasing inside tension from the casting process. If you want to get it done properly, you do about 24 our heat treatment on it (stress relief).
@MrChevelle835 ай бұрын
@@JaakkoF apparently they dont do that either. If aging did nothing then why does the manufacture put it in the owners manual?
@benniehazelwood92762 ай бұрын
Yes i would like to see the complete video of the product to great work
@atomthings79232 ай бұрын
Got it!
@haroldpearson60255 ай бұрын
Shapers and planets are slow but are cheap to run and get the job done.
@tayyabrehman20975 ай бұрын
❤❤Great work im very happy that machine is made in pakistan❤❤❤
@atomthings79235 ай бұрын
🥰
@MosquitoBait5 ай бұрын
these men are amazing
@sky1735 ай бұрын
Great video. I need to have my lathe resurfaced. I need a planer.... 24:00
@atomthings79235 ай бұрын
Thanks bro
@bccev7705 ай бұрын
You boys are very good...😉👌only problem is you need safety shoes...😜
@atomthings79235 ай бұрын
Thanks 😋
@hanns95605 ай бұрын
Saludos cordiales desde Chile 🇨🇱
@atomthings79235 ай бұрын
Thanks bro
@willmerlacruz68245 ай бұрын
sorprendente el ingenio humano,
@carlyleporter53885 ай бұрын
To me, these Indians are amazing. If I were younger and spoke Hindi, I'd be over there with them.
@kamransarfraz46685 ай бұрын
There are Pakistani workers,
@memyself32755 ай бұрын
Racist.
@carlyleporter53885 ай бұрын
Stoopid@@memyself3275
@philipdixon5 ай бұрын
Can someone please explain why you'd not start with planing the bottom side first but proceed with the neck? As a machinist of 35 years, I'd do that as a datum first, the flip it an do the slideway then the rest off that.
@garrypritchard16585 ай бұрын
True
@garrypritchard16585 ай бұрын
True
@user-gs2nv3ic9o4 ай бұрын
Покажите хозяина этой фабрики. Наверное это солидный, хорошо одетый мужчина в белом 😅, с ровным лицом.
@atomthings79234 ай бұрын
🥺
@UrbanaWoodProject4 ай бұрын
I'm surprised how hard they are willing to whack the casting with a sledge hammer to loosen the sand. Amazed it didn't crack the casting.
@dimooonz4 ай бұрын
состарить, закалить направляйки, шлифануть на станке, наверное - пойдет.
@kazenostro5 ай бұрын
Интересно, а направляющие они как шлифуют, оборудованием что осталось от британских колоний или чем то современным? 🤔
@user-gc3bb8uc2d4 ай бұрын
Тем же чем и меряют😂😂. Угольник строительный, правило из доски, индикаторная головка из проволочки
@user-gq6ks8tw6t4 ай бұрын
@@user-gc3bb8uc2d Ну это же как то работает - значит покупателя устраивает сервис и качество услуг ! Вот оно наследие древней цивилизации - о котором все трындят по Рен-тв . Это же Пакистана так понимаю цивилизация реки Инд ! Мохенджо -Дар который типа сожгли ядерным огнем Они на глаз в микрон попадают !
@diestrunzenstrunz41035 ай бұрын
Am Besten sind immer die Beisteher und Ansager !
@atomthings79235 ай бұрын
Exactly 👍
@Merchant350135 ай бұрын
The flex in the clapper box🤣🤣🤣🤣 that’s why I don’t buy “new” machines and stick with old well made ones
@deemstyle5 ай бұрын
This is very clearly not the final machining. I have an old clapped out South Bend lathe you can buy... Well made or not, things wear out- and a hell of a lot of that old iron requires a massive investment in grinding/scraping to bring it back to life.
@expert355 ай бұрын
Привет из России!
@atomthings79235 ай бұрын
Thanx man 👨
@fennex20005 ай бұрын
No wonder that the humans build the pyramids when you see videos like this it remind you the tenacity of Humans
@atomthings79235 ай бұрын
👀
@Technologylatest875 ай бұрын
Good job
@dougthomson55445 ай бұрын
Fascinating
@lessayers86534 ай бұрын
Keith Rucker - eat your heart out 🤣🤣🤣🤣🤣
@atomthings79234 ай бұрын
👀👀
@Armanufacturingskills5 ай бұрын
Amazing video
@atomthings79235 ай бұрын
Glad you think so!
@Armanufacturingskills5 ай бұрын
@@atomthings7923 🩷🩷
@lenny1085 ай бұрын
33:18 It is always better to wear eye protection when working on such machines where small splinters can fly away
@Armanufacturingskills5 ай бұрын
@@lenny108 yes it is important to use safety tools in our workshop i am also not using protection tools but it is important for our life
@MSYAGMONTREAL5 ай бұрын
Welcome to Tatooin planet!
@edilsonmartins66534 ай бұрын
O torno ê uma maquina fantástica.
@alekos4374 ай бұрын
wow amazing
@clydecessna7375 ай бұрын
Magnificent.
@NORDBANKENSUGER5 ай бұрын
Nice to see. Is this Al-Noor company?
@atomthings79235 ай бұрын
No
@kryjPL5 ай бұрын
Sandals and molten metal. what can go wrong?
@MaksRim4 ай бұрын
Super 👍
@mike95005 ай бұрын
i saw at the end, but do they offer this brand int eh US?
@atomthings79235 ай бұрын
Unfortunately no they are producing only in Pakistan for the Pakistan