Manufacturing Process of Engine Block Cylinder Sleeves and Cylinder Liners

[@timbow50]

Wonder what junk metal they make piston rings out of? Anything they can melt I’m betting.

[@НиколайИванов-ц4е]

Кто-то там писал что из хлама-хлам ни хлам -а втулки классные выходят-супер-МОЛОДЦЫ

[@jimfarmer7811]

The scrap rate must be high. Notice all the scrap liners they had to put back into the furnace.

[@tahirusman5929]

Rejected by quality control!

[@АлексМ-ф5т]

Пипец, там металл горит, дымится, а они в шлёпках и голыми руками почти его таскают , я в шоке 😂

[@theplateisbad1332]

Every employee handling molten metal must wear safety sandals!

[@martingardener]

And use the supplied safety squints!

[@nipponsuxs]

You forgot the heat shield, safety pajamas

[@stevensims3342]

You may not like it, but this is what peak production and manufacturing looks like.

[@martin0ctrlv]

This is dream for safety inspector :D

[@АлексейЗрелин]

Что Вы заливаете при смешивании песка ? Отработанное масло ?

[@ТЕСТТест-х2к]

@@НелинейныйПовторитель Не знаю уж что там за масло, обычно используется кварцевый песок, глина бентонитовая или каолиновая и барда, так называемый лигносульфонат. Цена копеечная, регенерация почти вечная.

[@juanrecalde2434]

Me alegro por ustedes que con pocos recursos hacen un trabajo increíble, maravilloso,,no se preocupen por los comentarios que critican sus labores, quizás ellos nada daben que esto es un trabajo muy profesional.

[@gregreitan3634]

I bet the metallurgy is spot on! Probably used in Formula 1 engines.

[@amazingrestorationskills]

Thanks ☺️

[@boniocezarteixeira8104]

Olá! Que material é esse que é misturado na areia, para fazer os moldes?

[@amazingrestorationskills]

Ok i send tomorrow

[@doggfriendly]

@4:25 person that stuck his bate hands into auger to check sand consistently needs retrained or may as well order a couple prosthetic hands for them for soon

[@M.V.2]

Bello ed interessante il video. Purtroppo norme di sicurezza zero. Ma quanto potranno durare quelle camice di cilindro ed i pistoni che dovranno lavorarci dentro? Fatte fondendo qualsiasi scarto di metallo, pezzi di ghisa, pezzi di ferro, bulloni, senza nessun rispetto della corretta composizione della lega metallica. 👍👍🖐️

[@amazingrestorationskills]

🤗👍

[@perisher1976]

у них получается чугун особой марки - КП (какой получится:)))

[@СтаниславОльденбург-е5л]

Там супер специалист загружает в печь, у него в глазах рентген и спектрометр 😂

[@giggling_boatswain]

There are at least 5 types of cast iron. There are increased requirements for cast iron, which is used as engine cylinder liners. In accordance with state standards, cylinder liners are made of gray modified or alloyed cast iron with mechanical properties not lower than those of SCh 21-40 cast iron, with a hardness of HB not lower than 170-190. Liners of high-speed engines are heat-treated to a working surface HRC hardness of at least 40. What kind of cast iron is used here?

[@khalidacosta7133]

The FE type.

[@FrozenHaxor]

The type used here is whichever scrap pieces were lying closest to the furnace at the time of manufacture it seems.

[@vertigo8715]

lol who knows as long as a magnet somewhat sticks to it its good to go

[@John.Johnson]

@@khalidacosta7133 fuckin FE 🤣

[@RalfSRobotRalf]

All of them.

[@KonbOronb]

Судя по количеству гильз, они либо весь мир обеспечивают, либо у них самих это гавно держится пару месяцев и потом на перегильзовку мотор

[@Pihite-pisma]

Судя по тем гильзам которые мне привозит снабженец, всё это идёт к нам в Россию

[@maxon8566]

Это для мототехники скорее всего диаметр для авто мал.

[@miket2055]

Hard working guys right there 👏🏼👏🏼👏🏼

[@smith-hot]

Parecem saudaveis e alegres.! Mas falta muito recursos de segurança 😮.

[@franciscoassis2862]

Muito bom seu trabalho

[@josemanuelsanchezmorales1123]

Mucho trabajo, pero excelente resultado, muchas felicidades, saludos desde Morelia Mich México

[@Velktron]

NiCaSil coating? Hah! This is far more advanced! The Ca and Si come from all the rocks and sand they casually throw into the furnace. As for the Ni... well, there.must be some trace content in all that scrap :-)

[@joeykuiperij4806]

Would like to see how they line the forge with new liner

[@NeerajGupta-fu7vq]

Hey! How dangerously close to the furnace top is the worker charging the furnace is! Has anyone told him that it emits deadly poisnous Carbon Monoxide ? No even a flue over the top, what to talk about precipitators/ scrubbers! What is the chemistry of metal mixture charged and of the melt? Microstructure and Mechanical Properties? Are any vehicles lying there with engines siezed?

[@обозреватель-д2ч]

Так вот какая она третья экономика мира☝️😉

[@hobtink]

It always amazes me to see people doing this. Making molds and castings but I can’t help but wonder what the final product is. I know it’s cast but cast sterl ir cast iron as I see a mix of both going into the furnace along with what I assume is coal for its carbon content being incorporated into the metal. Still fascinating none the less. And they recycle everything possible.

[@hobtink]

Definitely dangerous work. The bottom of the carry flask for the molten steel looks cracked considerably as it leaks molten metal while they walk and do this work in sandals. Situational awareness is probably very high among those with few to no molten metal burn scars.

[@hobtink]

It chips away while being cut on the lathe like cast iron.

[@amazingrestorationskills]

Right

[@amazingrestorationskills]

This is Pakistan

[@waynedrew7074]

Where's the board for how many days accident free.

[@knowthis7092]

Only death case are marked on the board, everything else is not considered accidents😅

[@MASLOV-OLEG-I]

марка металла ,а кто его знает !!! как и всё сейчас х.з.

[@MrShlef]

Кто там восхищается, а я скажу что какая там получается марка чугуна одному Шиве известна. ))))

[@uuri8]

СЧ20

[@tahirusman5929]

Damn check out the leaking bucket spewing molten metal!

[@alanwann9318]

Is this a 17th century workshop ?

[@amazingrestorationskills]

Pakistani

[@knowthis7092]

I think they got these machines from Ford factory from 1930's...

[@SylvesterChindimba-dq9zh]

My question is can they meet international standard.

[@НиколайИванов-ц4е]

Вообще ребята супер-им огромная респектище-на глазок -на коленях -с металлом как с супом-и-какая там техника безопасности-супер-респектище

[@WALLACE7084]

Dose anyone know what they actually use for there casting sand and what they mix in it plus a rough ratio. The stuff I use over here in the UK the so called green sand that's red is crap. trying to keep the edges from coming out with the part your trying to make a mold of is impossible it just brakes away no matter what I do and how hard its compacted.

[@ivan_filimonoff]

для склеивания песка используется патока - отход сахарного производства, там где есть сахарные заводы, её недорого продают для добавки в корм сельхоз животным

[@СергейКазанцев-ж7з]

Неужели это г...о к нам везут.Везите в Европу и Штаты.

[@user-vc9nf7qo1d]

Там не дураки. Такое говно покупать не будут.

[@Ortsleiter88]

@@user-vc9nf7qo1d Вы шо, это высокопрочный чугуний Паки-паки, этими гильзами все двигуны в рэфэ гильзуют.

[@uuri8]

​@@Ortsleiter88 это обычный серый чугун

[@rimantasbartulis6243]

so amazing , please, where is it ?

[@amazingrestorationskills]

Thanks this is Pakistan 🇵🇰

[@НиколайИванов-ц4е]

Вот вам и точная механика

[@hobtink]

And, the fella sticking his hands in the rotating agitator of the sand mold media that’s a good way to lose a hand or arm. OSHA what’s THAT

[@ديلميبلحاج]

ماشاء الله تبارك الله من الجزائر

[@berylkerman3009]

I must go there with my car. They will fix what other mechanics could not.

[@НиколайИванов-ц4е]

Металлургические заводы отдыхают

[@dennisyoung4631]

“Don’t be bold, Address your mold, Guard it well, Till it grows cold - Or the Sand-man will come!”

[@pdlegend6829]

When you dont have OSHA slowing you down

[@BlakManSkyf]

Эти построенные английчанами фабрики до сих пор работают? )

[@johnreilly-n5d]

There is no way the metallurgy is anywhere close for the application. (cylinder sleeves).

[@НиколайИванов-ц4е]

И знают же-когда выворачивать этот металл-вроде должен остыть

[@uuri8]

Вес отливки небольшой,тем более чугун

[@chrisy2krock]

Is this genuine, OEM or aftermarket? 😏

[@FlavioSilva-yy1ss]

Meu o serviço é bom top,mais segurança 😢😢nada EPIS nada de petiberiba,tem sorte de não dar acidentes ????? trabalhei numa empresa metalúrgica tinha segurança total sei cm é perigoso o trabalho de fundição???mais não é fácil não????

[@amazingrestorationskills]

You right

[@futuresithole572]

Poor safety standards. No quality control. How do they ensure that the steel is of a consistent composition?

[@perisher1976]

Гильзы не делают из стали. А делают из ЧУГУНА!!!!

[@garfield2279]

They can’t

[@ВалерийКонев-й7с]

Интересно,а молоко им дают за вредность?????

[@sri78hari]

No chemistry check, no hardness test, no pressure test. Allah barosa😂

[@amazingrestorationskills]

Thansk

[@nieznany2808]

Cool to watch, but production rate is low. I guess low workers cost makes it profitable

[@ВячеславВасин-я3е]

Создание завода и предоставление людям достойной работы с безопасными условиями труда, тут и речи не идёт. Качество материала нет, не слышали. А ведь эти десятки общей трудятся на какого то капиталиста, и являются на данном производстве просто расходным материалом. Так как тебя легко другим бедняком.

[@ВячеславВасин-я3е]

Так как ты бы легко заменить другим бедняком

[@amazingrestorationskills]

Right

[@Антон-п7н]

Очень опасно работают,нет даже обычной обуви, в сандалях кто работает с металлом 😂😂😂, вот вы титаны

[@bmwturbo70000]

Safety first... well i give you some sandals and you are 110% safe 🤣🤣🤣🤣

[@amazingrestorationskills]

😉

[@nicksmith2911]

With those inconsistencies of metals being smelted you can bet what ever they choose to make won’t last long! Many years ago a crank shaft was made in India this way for a small British car company. Needles to say it ruined many engines and the reputation of the car company.. can any one guess the car company I’m taking about.

[@A2z1edtting]

❤❤❤❤❤

[@davfatboy]

quality is on par with there safety

[@جمالدبار]

شفت كيفاه الحاجة ام الإختراع حنا والفو كولشي يجي ف لبابور ههه

[@190055joe]

Those sandals must have asbestos soles.

[@oylumbilisim]

Rebuild the Engine every 10.000 miles

[@JohnnyAFG81]

It’s a minor miracle no one was burned, maimed or otherwise blinded.

[@randomidiot8142]

.. that day ..

[@ВладимирЛысенков-щ3р]

Пугает конечный продукт, так как отсутствует контроль на производстве, а в есть идёт и простые стали и чугун, быстрорезы и трансформаторная сталь. Ну и наш инженер по охране труда бы сошел с ума)

[@ChatGPT-5.0]

Work appreciated but safety must be needed: wear a mask, helmet ⛑️, shoes etc. Save your health.

[@amazingrestorationskills]

Right

[@knowthis7092]

For these mold dancer's they have special courses...

[@vedantkokate1163]

But it's bad they mass produced the wrong measure engine sleeve and it's unethical.

[@TheX-3d]

Some clever workers, but this is why OSHA exists.

[@kinbolluck476]

But what do you do when 80% of the planet is like this

[@kachbltv8742]

Skill is of no value in the absence of safety conditions

[@ОлегСладков-щ2к]

Хорошая работа!

[@zargobabay9535]

They are all six sigma addicted...

[@randomidiot8142]

People ask why American industry won't come back.. Because Americans are too spoiled to work for pennies let alone for pennies in a foundry let alone for pennies in a foundry with no PPE. We have it way too good.

[@garfield2279]

You want these ( non existent) safety standards in your workplace then?

[@randomidiot8142]

@@garfield2279 I want more people that appreciate how good they have it that are willing to work in the best industrial workplace environment the world has ever had.

[@gnarkillgnarkill7725]

more of that "made in china" stuff🤣

[@francescocaldarelli2105]

Orribili condizioni lavorative

[@dancook4993]

The quality has to be bad

[@tirannozavr2093]

Ну а где закалка ?! Это же сыромятина просто

[@reallifebeauty3544]

Bai apna namber to do

[@Mr.Mister001]

It's too bad they use crap metal...

[@Asljon8080]

👍

[@THEGRAYFOXX00]

osha left the chat

[@amazingrestorationskills]

🤔

[@NicolaEremita]

Middle age

[@GtpassionFr]

OEM quality 😅

[@владбро-в9и]

Братьям богдановым отправьте в крым

[@reallifebeauty3544]

Bai rabta namber do yar

[@amazingrestorationskills]

Ap apna number send kro do

[@Kgcghk864]

Шайтанметаллпроммаш

[@rampsidejoe9871]

All thy need is a tree-!-

[@bigm0j02]

This is just beyond fucked-up...

[@イカサマ博士かなぴえ]

Safety sandals 🩴 are required.

[@amazingrestorationskills]

You right

[@kachbltv8742]

Zero Safety

[@fastcross]

Like a Dantesque circle. the hell of the Divine Comedy. of the convicts. they don't have shoes, they have simple slippers, even flip flops. without job protection. accident at work. average life 40 years.

[@sergeinovikov9722]

А куда смотрит Грета Таунберг.....ведь дымит и ей всё что дымит не нравится....

[@IGOR-rn4el]

Нахрена я учился 5 лет? Теория машин и механизмов, теоретическая механика, химия, физика, начертательная геометрия, нахрена?

[@ديلميبلحاج]

ماشاء الله تبارك الله من الجزائر

[@ديلميبلحاج]

ماشاء الله تبارك الله من الجزائر