Manufacturing Process of Engine Cylinder Head in Local Workshop || How Cylinder Head are Made .

[@clutchSA]

The multiverse in action. 75 y/o american machines kept alive along with the old school techniques. My hat off to these workers.

[@bjrnhenrymikkelsen706]

Its not old usa made machines, its Chinese/ Russian

[@ПГ-п11СашаЧуніцький]

@@bjrnhenrymikkelsen706 No, This is not America, China and not Muscovy, This is Perkins - England. Ancient motor!

[@PurgatoryVLM]

same universe, same planet, same ppl, different wealth

[@about2mount]

@@ПГ-п11СашаЧуніцький in the Videos Tag section it is an American Trruck however these are on Tractors all over Pakistan used for farming. And those heads are Perkins AD3.152 made specifically for Ford Ferguson Tractors in the United States--> Fits Models Massey Ferguson: 100 Series: 133, 135, 140, 145, 148, 152 200 Series: 230, 240, 245, 250 300 Series: 350, 352 500 Series: 550 JCB 406 Massey Ferguson 135 Engine Massey Ferguson 154-4 Engine Massey Ferguson 254 Engine Massey Ferguson 150 Engine Landini 5830 Engine Landini 5500 1973-1983 years Landini 5000 1968-1974 years Ursus C-360-3P

[@mohdfahmi8841]

//;*;;*;*;*;*;*;*;*;;//.

[@johnswarbrick2365]

50 years ago I worked at Sterling Metals (UK) making cylinder heads and blocks. Today the pattern equipment for a head would be in the region of £300-400k. This vid was amazing - pattern equipment from scratch to make some replacement heads. Not to mention the moulding and core-making skills. Well impressed. Although I did wonder how they were going to make the water jacket core to keep the head from overheating. Answer - don't have one.

[@ПГ-п11СашаЧуніцький]

Because they processed someone else's workpiece, and not the one they cast!

[@alfredoventura1970]

😊

[@haudraufundschluss1972]

Overheating ? No Problem they make a new one, keeps the Production going... Some kind of Perpetuum mobile 😁

[@5toolman6]

Make enough scrap some call it "job security".@@haudraufundschluss1972

[@sirlayorn7355]

Their equipment costs exactly that much. Any museum will gladly pay such a price!

[@timmer9lives]

So many skilled craftsmen. The first guy who was making the pattern for the casting is one of the most skilled craftsman I've ever seen. Very IMPRESSIVE !

[@70dreadnought]

you've got to get out more.

[@sosoapr]

نعم هناء بالكستان ارض اصناعة والمعجزات باايدي رجال هم من يصنع المستحيل❤❤❤❤❤❤❤

[@slimel-gharbi8170]

تبارك الرحــمان ... ما شاء الله .... اللهم بارك و زد

[@MsOsick]

Всё время скептически относился к подобным видео, но тут парни действительно молодцы! В кустарных условиях, на коленке, полностью повторить столь сложную деталь! Даже заводские клейма-литьё вышли как на оригинале!

[@nemmishka]

Вроде они забыли отлить рубашку охлаждения, вставляли стержни только впуск-выпуск

[@nemmishka]

Вроде они забыли отлить рубашку охлаждения, вставляли стержни только впуск-выпуск

[@СергейФранич]

Повторить внешне? Вы же понимаете, что это просто нелепая копия?

[@MsOsick]

@@СергейФранич, они внутренне всё скопировали. На видео видно.

[@elenalukshova8124]

вопрос в другом, а будет ли это работать

[@Eugeniy59]

Интересно, каждый делает то, что умеет)) Специальный дядька на улице, который делает только точные дырки в 2х местах, специальный дядька, тот, кто замешивает песок в формочку, другой специальный дядька, затаптывает эту формочку, еще один дядька (видимо полегче) затаптывает маленькие детальки. Да это целый дрцжный коллектив!)))))

[@robertwest3093]

These guys never cease to amaze me. I wonder how long these parts last? I've noticed that most of these shops have minimal measuring equipment yet they still make presentable parts with minimal tooling. Kudos!!

[@billhanson4921]

not long no hardened valve seats in that cylinder head, it will wear out in a few thousand miles running on unleaded.

[@domnode9712]

@@billhanson4921 This is diesel. But yes, it will not be a "good" engine. However taking into account this region of the world as long as tractor powered by this engine will work it will be ok.

[@VenturiLife]

Dudes be out there, making their own cylinder heads. Nice finish by that fly-cutter, and hand-lapping the valves.

[@coreybrenner]

This is beyond fascinating. It is my dream to eventually be able to do stuff like this in my farm fabrication shop i am building.

[@ЕвгенийЧиняков-ц8я]

Я стоя вам аплодирую. Мое уважение к вам Пакистанцы.

[@volnii_kot]

Цэ ураинцы!!!!!!!!!

[@lexloose2112]

human ingenuity is incredible. make something out of nothing is excellent. Hi from the UK

[@amazingskillsdiscover117]

Great Efforts Welldone✨

[@screwsnutsandbolts]

Good video ! 👍

[@alfredomosquera5832]

I am mesmerized. How with minimum resources this guys can create such a magic. They must be wizards, Chapeau. Best regards and cheers from Venezuela.

[@moeezjalil8770]

they make machine gun with this type of material

[@олеглавровский-л2и]

Фантастика . На улице и на коленке такие чудеса творят . И направляющая втулка клапана соосно с седлом получилась при таких раздолбаных станках . Безмерное уважение таким людям !!!

[@friedrichkrutsch4973]

А самого седла то и нету, клапан работает по сырцу, вот ещё эту детальку в Ганге искупать и сносу ей не будет.

[@felixyasnopolski8571]

@@friedrichkrutsch4973 выработается - фрезернут и седло запрессуют))))

[@mychannel-yq7dj]

These people are afraid of no job! Well done! 💪 Greatings from Ukraine!

[@leecowell8165]

sincerely hope you people are okay over there.. from USA.

[@billb7876]

@@leecowell8165 Its you lot that caused the problems, black rock and your Bio Labs so give up with the fake sympathy

[@Jay73.69]

Good job guys, from America.. 👍🏻

[@DiscoveringSkills]

Thanks 🙏

[@youseff1260]

This is true creativity. Greetings to you from the State of Kuwait

[@beaumontboy]

Amazing job and ingenuity! Well done! From a retired Canadian machinist.

[@jpcaretta8847]

Monkeys see monkeys do !

[@ltshering]

It would have been good and for knowledge also if you had mentioned days consumed in pattern making ,to forging, and to final product , a very hard working community ,hats off

[@joachim.charleshogg4728]

And NOT a computer/CNC machine in sight - brilliant skills and masterful employees.

[@mohdfahmi8841]

//;*;**;!**!!*![¡;;¡!/¡;;/))//😊😊..;;//.

[@leecowell8165]

Nope. Didn't see a lotta LEDS either.

[@kennethney4260]

Ok, but it would be $50,000 in labor if they weren't paid 15 cents per hour

[@somenamelessdude8095]

​@@kennethney4260Maybe if you had your whole family working for cheap...

[@Brad-lt6mr]

Perkins AD3 head. These retail for under £150 in the UK (don't ask me to give price in $US if you're too dopey to know what the exchange rate is). These guys are truly exceptional and resourceful craftsmen.

[@martingruffalump5484]

the pattern maker guy (dark shiny jkt and grey hat) is really skilled - look at how he uses the tools he has! his ruler is so old and used its corners are round - hes also dressed up so its cold - high up or season??

[@timmer9lives]

I said the same thing. I've been turning wrenches my whole life and I thought he was incredibly skilled. That guy is as good as they get.

[@c.k.rocket1509]

Вот это нереально круто. За неимением высокоточных станков и подобного оборудования. Ребята выдают такие вещи. Что даже заводу не снилось. Продолжайте братья в том же духе!!!

[@donchonealyotheoneal5456]

I really don't know how they do it it's like magic but they make it like a machine but it's a lot of work it totally amazes me!

[@michaeljango8073]

I am in shock I can’t believe it what a Brilliant and humble people good job keep it up ❤❤❤❤❤

[@DiscoveringSkills]

Thanks 🙏

[@nicolasdevines7257]

Bonjour, je suis mécanicien en Suisse et plutôt débrouille, mais je ne suis pas près de réaliser ce que vous faites avec avec les moyens que vous disposez ! Félicitations je suis très admiratif. Bravo !

[@ernisj.8087]

Bonjour mon amie!😮

[@DK-dd1jc]

You forgot the valve saddles... And what about to compensate for the thickness of the band saw used in the first stage?

[@劉老劉-b1h]

他的模具有加了一張紙板的厚度

[@ronaldomartins8506]

Nunca vi ninguem fazer um cabeçote artesanalmente como deste video. Realmente eles são muito bons, parabéns.

[@alitn588]

That was art.. Well done guys 👍👍

[@DiscoveringSkills]

Thanks

[@uzer-bot]

Прям настольгия по старым советским заводам а мужики молдци!! И руки у них откудо надо растут🛠️💪♥️👍

[@androidgames9139]

🐸✋Sorry, if you meant what you were watching, this is not Russia. These men are Pakistanis

[@raymondhellberg3600]

Wow, that was impressive - really something to be proud of, big thumbs up!

[@surjitdhamu9280]

Fantastic work. Well done. Mesmerizing to watch.. 🙏🙏

[@sunnyormsby8402]

Thank you; to specially trained engineers. Craftsmen of the highest quality!😃

[@bjrnhenrymikkelsen706]

1:01:47 Its a 3 phase motor driven by 1 phase line .Or a 1 phase motor with a damaged start condenser. Its need a manual turn to start😨

[@timmer9lives]

Bad star capacitor. I've had grinders like that. Just have to "kick start them ."

[@hutrigustar6836]

ilmu tingkat tinggi,sangat luar biasa

[@frederickbowdler8169]

Great skills and teamwork ....... Producing a quality product😊🎉❤

[@janbastein7355]

Real craftsman. Genius!

[@fetterAnonymer]

Respekt for these people and their job 👍💪👌 Greetings from Germany 👋

[@MeineVideokasetten]

Ja. Aber keinen Respekt für die deutschen Unternehmen, dessen Arbeiter soetwas auch mal konnten. Sie haben aber lieber alles nach Fernost verschenkt. Applaus 👏🏻👏🏻👏🏻👏🏻

[@fundicionmarcelserio]

Nosotros también somos fundición y me atrevo a decir que es el vídeo más completo que he visto en cuanto a los pasos que lleva desde que entra al taller una pieza usada o rota y sale luego una pieza nueva , me quedan ciertos faltantes o dudas en cuanto a la fabricación de los núcleos , hay huecos que salieron en la pieza que no le pusieron núcleos ! Cómo fue eso ??

[@mohdfahmi8841]

//;*;*;*;*;*;;//.

[@bobolulu7615]

They didn't show every detailed part of the process or you'd be here for a month watching it.

[@RectificacionesAvina]

creo que la pieza que fundieron y la pieza que maquinaron son diferentes. Cuando armaron el molde de arena, no vi que le pusieran el corazón para la camara de agua, y en la que maquinaron si hay camara de agua.... Cuando estan cepillando, tienen al lado una cabeza muestra. Imagino que esa es una pieza de un taller que fabrica la cabeza en serie.

[@fundicionmarcelserio]

@@RectificacionesAvina yo pienso lo mismo ! Igual hay que reconocer que le ponen mucho empeño con los pocos recursos que tienen !

[@Pikulev_Evgeniy]

Уважаю, я так не смогу. Но вы зря седла клапанов не ставите.

[@СергейТкач-ж2д]

Это, чтобы не было безработицы !-)

[@никадимгоц]

Я тоже это заметил.

[@AKWoland]

В чугунных ГБЦ седла клапанов не предусмотрены. Их ставят только в алюминиевых головках.

[@никадимгоц]

@@AKWoland Понятно. спасибо

[@Pikulev_Evgeniy]

@@AKWoland , исправь комент выше, а то задолбают

[@dejankaran3640]

This vid is pretty cool!

[@nicolaslancaster]

You have my admiration, congratulations on the beautiful work

[@daveyjoweaver6282]

It’s wonderful to see great work being done and young men learning by watching and doing. Thank You Kindly and Many Blessings! DaveyJO in Pennsylvania

[@verdellgutierrez3522]

Awesome work. Everyone works together. Love the videos ❤

[@Skidderoperator]

Molten metal + sandals 👍

[@mustafaylmaz5272]

Yokluk insana neler yaptırıyor.bu yetenekli insanlara selam olsun maşallah

[@Totalrepairsolution]

Excellent Job

[@justonnie]

Someone get this man a 3D printer.

[@snfvsd]

I'll pitch in if you start a go fund me. We will ask them to redo vdo and update us later.

[@scroungasworkshop4663]

Incredible work 👍👍👍

[@floppfloppsky3750]

после такой работы можно его еще раз пилить и делать заново :)

[@sirlayorn7355]

Предыдущий они же и делали)

[@Анеботакоеже]

Точность 😅 здесь самое главное 😂

[@friedrichkrutsch4973]

​@@Анеботакоежеа как они блоки кантуют, задиры сплошь и рядом😂😂

[@berendholland4204]

So amazing he still has all his fingers…

[@chrissartain4430]

Great work !!

[@hydraulichands]

Great Video Man!!

[@kennethney4260]

@35:00 that guy is going to be pissed when he finds out about paint brushes...😮

[@pauloscorpo1740]

awesome these guys are artists with great abilities

[@nikolaos9906]

Wow, that was impressive - really something to be proud of, big thumbs up! Congratulation

[@sanych9848]

Живая ДИЧЬ! Все на глаз. Пипец какой то

[@MikhailZelenkov]

Каменный век, братуха, во всей красе ;)

[@Анеботакоеже]

​@@MikhailZelenkov У нас и такого нет и не будет😅

[@ПодковаВладимирская]

У нас на любом заводе любой токарь без чертежа нахер отправит, а тут красавчики по образцу делают и не тошнят...

[@natunat5315]

Graças as Redes Sociais, temos o prazer de assistir esse belo trabalho artesanal que até então estava oculto. Parabéns à todos os envolvidos. Abraços de Brasília Br.

[@antoankavazov9432]

Най-добър The -best master

[@alocin110]

Godly skills. Great team work. Slute to you all. You guys are the best in the world! I liked your video. Thanks for sharing.

[@владикгробовский]

молодцы ребята!!!

[@JésusetMarie]

Bonjour à tous formidable travail d'équipe Messieurs bon courage à vous tous et continuer à faire des vidéo c'est un régale

[@davidtreichelpppj5304]

Amazing to figure all that. I'm looking at how to make a cylinder head from the early days of engine building...nice job !

[@klasstenmo2726]

Love the wobbly drill! Fantastic work, regards from Sweden

[@alocin110]

This is a special drilling technique. It must be wobbly to center itself correctly. It was not a flaw.

[@Tatal.b]

Parabenizo todos envolvidos, trabalho digno de respeito, aceitem meus aplausos de pé 👏👏👏👏👏👏👏👏

[@franciscoguerrero7451]

Exelenteeee trabajo mis hermanos Saludos desde Monterrey México 👍

[@leecowell8165]

Beautiful work...

[@syahrial6644]

Hormat, Tak Ada Kata Kata untuk Berkomentar pada Orang Orang Istimewa Ini,,

[@muhammadnasirihsan8678]

These guys are amazing.👍👍👍👍

[@beltitaneahmed1607]

excellent travail

[@betoterra4722]

O maquinário deles sim são arcaicos e antigos mas equipamentos antigos também dão certos, quando começam dar folgas aprende se trabalhar com as folgas mas o que realmente ningoém fala é que são muitos inteligêntes, a ocasião faz o profissional, nos comentários muitos supostos profissionais se vangloriando disso, eu respeito pois fazem com o que tem !!!

[@theodoreduplessis3597]

His hand was so close to that bandsaw blade;when he grabbed that falling board!😮

[@bigpappahemi4263]

I like that old shaper!

[@mauroarantes9407]

WAAAAW VERY GOOD....

[@louiefourie267]

Wow, you guys are amazing!

[@Lord-hoboco777]

Anyone know where i can buy sandals that are certified for pouring molten metal...😂👍

[@THESMARTERMAN555]

Pretty Amazing, one off set of heads for that 4 cylinder diesel, my guess would be 30-40k USD in America.

[@nickbrown4762]

Very impressed with the workmanship. How many man hours did the whole process take, from start to finish?

[@DiscoveringSkills]

This take 15 days from start to finish

[@kennethney4260]

12 years

[@AaaLll1234]

Salam Alaikum I wish I could see how it works on the engine 👍👏

[@DiscoveringSkills]

Coming soon

[@mentalasylum3969]

What does this cost and I hope that engine is worth it

[@BuilditUK]

Wonder what engine those heads are from. Would be very interesting to get one of them and fit back on an engine and see if will actually run, if indeed it would even fit in the first place

[@stevenormandin2059]

Perkins diesel engines the 3 cyl version.

[@TanapongPonghanat]

ผมชอบประเทศนี้ มีตอนประกอบไหมครับ

[@dmctpfotolito4642]

Big Job, big Reverse engineering, ate

[@IvanConte-o6u]

1cm tolerance on this head 😂 I really loved the part when that guy used the manual drill

[@AbdulHafeez-cq6oo]

Good job

[@freddypuma1287]

Excelente trabajo .Saludos desde Peru.

[@anonemous1046]

1:17:47 Not a bright fellow blowing metal filings into the air where it gets breathed in and in the eyes. 😮

[@wewercakcz5741]

Nádherná práce, zlaté ručičky všech zúčastněných. By mě jen zajímalo kolik času to reálné trvá vyrobit a opracovat takovou to hlavu?

[@antongyrt4814]

Она золотая выдет)

[@joelandersson8504]

45:24 Closing form with cores for intakes and outlets -nothing else. 49:24 Casting with much more detail, and a water jacket! The work these guys do are real magic I guess...? 👎

[@craigtull2361]

I am impressed although I HOPE I never end up with one of those heads, valve seat contact was too wide and the valves are not set at the same depth, this engine will have uneven compression but will likely run...

[@jjimmy9763]

Salute to these people, They can create anything from Dirt. Half of them are teenagers.

[@johneverson2433]

I’ve said it before and ill say it again that cylinder head will never fit because the pattern needs to a little larger than the actual casting and also because the thickness of the saw blade made the pattern that much smaller again

[@kennethney4260]

That's why they added material to the entire head in the beginning

[@DD4DA]

A pragmantic build style.

[@nothingis3dots]

i like how they do everything by hand without a computer...

[@회촌번영회]

This is my first time seeing someone without slippers.😂

[@juanfranciscomurillolara2655]

Exelente trabajo saludos desde Costa Rica

[@rjsc1959]

PURA ARTESANIA...👍

[@zaankhajjak]

Excellent performance