Manufacturing Process of Frozen Foods - Medu Vada

A Step by Step - detailed Explanation of the Production Processes involved in Frozen Medu Vada Manufacturing.
Ingredients:
1. Urad Dal (Black Gram Dal) - 1 Kg
2. Rava or Semolina - 25gms
3. Rice Flour - 25gms
4. Salt - To taste
5. Black Pepper - 5gms
6. Coconut - 40gms
7. Green Chillies - 15gms
8. Ginger - 10gms
9. Curry Leaves - 10gms
10. Water - For Grinding. Around 400 to 500ml (depending on the desired consistency)
Steps:
1. Wash and Soak of Urad Dal (For 3 to 4 Hours)
2. Cut the Ginger, Green Chillies and Curry Leaves.
3. Grind of Urad Dal to form Vada Batter in the Wet-Grinder.
4. Mix all the dry ingredients in the Vada batter.
5. Heat Oil to Around 180 to 190 deg C and Form and Fry Vadas (Follow the 2 Step Frying Process).
6. Arrange the Hot Vadas on Sanitized Tray for Blast Freezing.
7. Remove the Vadas once cycle is finished and Core temp of vadas is at -18 deg C.
8. Pack and Store at - 18 deg C or Below Freezers.
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[@varshakampli6035]

Thank you for this video. I was always interested in knowing how frozen foods were made but never found a good enough video to understand the science behind it. This one was the best!

[@shreefoodsindia2959]

Thank you very much.

[@spraharaj40]

Very nice. You have actually given the best solution to my problem.

[@narindersingh-gw4fp]

Good efforts and good guidance

[@badrinarayanamaagalam76]

Good effort friends. U proved once again that Bharat is having young talent with new ideas hats off. Try idli vending making n vending machine. Good luck

[@shreefoodsindia2959]

Thank u very much for the feedback, could not reply to comments as our channel got hacked and have recently got it back. Will post more such videos very soon.

[@prabhu1472]

Good God bless you

[@avinashpoojary2970]

This is different. Thank you for the video

[@yadav-r]

very informative, thankyou for sharing.

[@chandrikamehta26]

Good product and excellent explanation 👌

[@Parvinindia]

If I have facilities for 100 times like than i definitely do. Thanks for this information

[@TheChandardaga]

Great effort...

[@YVYANGEL16]

Ingredients Ginger Chillies Curry leaves Coconut Salt Rawa Mix this.

[@yshevkari267]

Can we Cook this wadas in microwave oven?

[@shreefoodsindia2959]

You will have to cook it in convection mode. In Microwave mode, it will become soft. We recommend deep frying only.

[@rajsuthar999]

@@shreefoodsindia2959 So Air fryer would do ? Are these method cheaper than oil frying ?

[@shreefoodsindia2959]

It depends on your choice. The taste and quality of the products will change slightly when using different mode of processing before consumption.

[@basuendigeri1378]

Hi sir need some information about Idli dosa batter how to contact you

[@nishantinteriors94]

Can you please tell how to make frozen batata vada ?

[@basuendigeri1378]

Nice and very informative, but after blast freezing can it be kept in the normal refrigerator

[@72annubhai]

It is to be stored in the freezer compartment at -18 deg C only.

[@rajsuthar999]

Is it the same way, other fried items are frozen like Aloo tikki ?

[@kkvemal]

Yes Rajesh same way is following by

[@shreefoodsindia2959]

Yes....the same technology used to make Frozen french fries, burger patties and aloo tikki etc.

[@angryguy3975]

Hi brother, once we buy the vada, can i put it in the normal freezer or i have to get a blast freezer? kindly let me know. thank you

[@shreefoodsindia2959]

Normal Deep Freezer is used for storage. Blast units are used in the process of Manufacturing Frozen foods.

[@raweenkularathna576]

@@shreefoodsindia2959 Why does the deep freezer is not suitable for processing ,brother ?

[@shreefoodsindia2959]

@@raweenkularathna576 Deep Freezer can't pull down the temp of the product like a blast freezer or and IQF Unit. by the time the temp goes out the danger zone, the product would have already gotten spoilt and bigger ice crystals would have formed.

[@swasam3798]

How many hours we can store vadas batter in freezer

[@shreefoodsindia2959]

These are ready to cook Vadas, it can be stored in the freezer compartment at -18 deg c or below for around 12 months.

[@rajsuthar999]

@@shreefoodsindia2959 Even the end user has to store it at -18° ?

[@shreefoodsindia2959]

Yes..all Frozen products should be stored at -18 deg c or below.

[@freemusic3206]

After blast freezing the product to -18°c do where to keep the product? Since normal deep freezer in restaurants are not -18°c .

[@shreefoodsindia2959]

Deep Freezers are at -18 deg c or below.

[@milindjadhavjadhav8027]

Very nice sir...Which oil fry this vada

[@shreefoodsindia2959]

Thank you...we use vegetable Oil. U can use any Vegetable Oil for frying.

[@jomjtp7051]

What about frozen dosa?

[@jomjtp7051]

Shree Foods India expecting more technics🙏

[@shreefoodsindia2959]

We dont make frozen dosas, will show you the technics.

[@shetty1010]

I want to know more , so how can I contact you

[@prabhu1472]

Blast freezer how much rate

[@shreefoodsindia2959]

The one in the video is around 5 to 7 lakhs. For higher production qtys, you have to use blast rooms, which needs to be custom made and installed by professionals.

[@sujitkharat1287]

How many days we can store those vadas in freezer

[@shreefoodsindia2959]

We give a shelf life of 12 months when stored at - 18 deg C or below.

[@brijeshdoshi4933]

Ok

[@YVYANGEL16]

For 1 kg urad dal, he added 400 ml of water.

[@shreefoodsindia2959]

Yes. It always depends on the Quality of Urad Dal you get, also we used Rava, which will soak up more water. We make it in machines, hence it need to be more free flowing. In the Video, we made handmade Vadas, hence used less water.

[@raghavendrakulkarni9781]

How much rate sir

[@shreefoodsindia2959]

Pls mail me at [e-mail]