Contact us cnc programmer: barnova7777@gmail.com www.mazak.com/
Пікірлер: 116
@anonymous.youtuber2 жыл бұрын
I remember the mazak lathe we had in the factory. It was literally unbreakable, kept on working for years without any technical interventions. Superb engineers and very dedicated assembly workforce.
@johnsmircic66502 ай бұрын
As a manual machinist w/ 40+ yrs experience in both small and large parts (lathe, mill, hbm,vtl)I believe what you fellas do in nothing short of miraculous!!! Yea, the new machines are phenomenal and have amazing capabilities, they don’t make a single move without your input and guidance. My hat is off to you, sir.👍👍🇺🇸🇺🇸
@charlesmorissette86202 жыл бұрын
Holy crap imagine how tough it must be to test this program for collision when you are running it for the first time
@MoistGrundle2 жыл бұрын
I imagine these Mazaks have some seriously advanced graphics that take everything in to account. There's no way you could single block this program out safely.
@Thorhian2 жыл бұрын
@@MoistGrundle I believe you can get some level of Sim software on the machine controller. From what I’ve heard though, you probably want a decent simulation program with a dialed in post-processor if you really want to be safe.
@DaveInTheFort Жыл бұрын
The standard Mazatrol software has collision detection included. As long as your Tool Data is accurate, it's as easy as pressing a button.
@paradiselost99466 ай бұрын
@@DaveInTheFort compared to a simple job on manual lathe/mill where the tailstock gets in the way, the compound gets in the way, the clamps gets in the way, and then to measure anything you have to pull the entire setup apart and find its still got 0.1mm to go... oh, and at some point the chuck will magically undo itself and drop the endmill 5mm or so...
@stunningandbrave35273 ай бұрын
@@Thorhian its called Cam-Plete
@JF323043 жыл бұрын
What's amazing to me is how heavy that trunnion is and YET it maintains accuracy. Just incredible.
@peterl62632 жыл бұрын
Answer: pid
@_yourNameHere__4 ай бұрын
What's pid? @@peterl6263
@Maxid12 жыл бұрын
If I still had a tv set I could replace it with this. It's probably way more interesting than what's on tv anyway.
@morganeast34033 жыл бұрын
A great vid of that mill 5 x pallet changer badass
@najera-x9x18 күн бұрын
Brilliant video. Просто офигеть .....
@MrWaalkman2 жыл бұрын
I'm integrating a Fanuc robot to a Integrex i-500S and while it is a cool machine, early on it suffered from toolchanger alignment issues, which once the toolchanger got properly aligned, hasn't had many problems with it since then. It also burned up the proportional valve for the H2 chuck. But these are really only "teething problems" (startup issues). As for programming to the Mazak, it's going to do what it wants to do and you just have to adapt. The most annoying thing about the Mazak is error messages, they could use some work, such as: Commanding the door to open and close (a programming bug that I inherited from the original PLC code) will cause a door close time out. Even though the Mazak isn't trying to close the door. That's not helpful... Random spindle faults on both heads and the mill. No idea as to what is causing that. Certainly not any issues with the spindles. And just as bad (if not worse), the Mazak will fault out and just sit there at times. Most of these issues have been worked out, but it could be much better on their end. Specifically sending the PLC the error message (like a cutter out of spec, or a blank that is too long or too short) would keep me from having to come up with ways to figure that things aren't right with the lathe on my end. This is supposed to be a "lights out" process. Not if it keeps doing this. Other things like telling the G code program to stop just inhibits the doors. Sigh... There are a few more Mazaks on site, none of which I have anything to do with. And one had a nasty bug where the pallet conveyor lost its position but the error showed up as a "Z axis" fault. That took a week to sort out. Coincidentally, I got a call from a friend who had the same issue right after the tech left. I let them know what the Mazak tech (who was excellent) finally figured out. So Mazaks aren't all that friendly to their own it seems. To get an idea as to where we are in the G code, I've asked the machinists to rotate the unused spindle to a specific position based on what tool they are using (for the first half of the operation H1 is unused, then H2 is unused from there on). I can read that position in the PLC which I'll interpret as to where the process is at any given time. It's a kludge, but it'll work. Along with the PLC, the robot controller, and of course the Mazak, I'm using an excellent free SCADA package called "AdvancedHMI" (you should really check it out before wasting money on an HMI such as a Siemens or a Rockwell HMI). It takes the build sheet (in Excel format) and finds the parts that are to be built, how many, and in what order, and selects the appropriate program in the Mazak. It also displays what faults and messages that the Mazak does send to the HMI. This is all done in Visual Studio VB.Net. Overall, the machinists are happy with it, which is good enough for me.
@Thorhian2 жыл бұрын
Visual Basic and excel sheets… *shudders* I feel like Python or especially Erlang/Elixir combined with a proper database would be more appropriate, due to better reliability and scalability.
@thegambler2196 Жыл бұрын
Is the rotary that the fixture is mounted to on a slipring or is it rewinding itself?
@chrisyboy6663 жыл бұрын
Can you actually prg a machine or do you just copy and paste other OEMs for clicks
@glassandmetal24562 жыл бұрын
Which online course could be good for graphic designing or coding parts of constructing it?
@printingwithlue43102 жыл бұрын
Oh good see now what you've done!? Come here my baby lathe it's okay I won't let the scary robot lathe get you :pats little Wen on the head:
If we can 3D print a rough part and then 3D milling, may save a lot of material and save time in the milling machine. Of course, 3D print takes a longer time.
@rakisuta11002 жыл бұрын
Saving material isn't really a thing. It just gets recycled by melding it later on.
@samuela62712 жыл бұрын
This is what is happening now and more so going forward. And saving material is indeed a thing 😆 as if wasting all the chips is something useful
@malloott2 жыл бұрын
Yeah it exists, many machines around that can do this and its pretty useful.
@phillhuddleston94452 жыл бұрын
Depends on the use of the part, 3-d printed parts are not as strong as ones machined from solid stock, if the stresses on it are not great it will work but if strength is needed better off machining it from solid stock. 3-D printing is best used for prototypes.
@Thorhian2 жыл бұрын
There are literally other Mazak machines that do this, along with DMG Mori I believe.
@designmaking96043 жыл бұрын
Nice
@JohnDoe-rx3vn2 жыл бұрын
I love watching tools making other tools
@printingwithlue43102 жыл бұрын
You say that until they take cover😂
@2ndToLast5012 жыл бұрын
It twerks like nobodies business
@swedishpsychopath87956 ай бұрын
I don't think this will wok in a production setting? Fine for smaller things, like chess pieces, maybe?
@borges90092 жыл бұрын
Imagine só quando começarem a atuar com inteligencia artificial...
@perfekt5262 жыл бұрын
160 tools... 😱😱
@Gabriel-qo4ih Жыл бұрын
Remember my❤.
@tomsetlock73803 жыл бұрын
Better be getting good money for them parts. Mazak is very expensive to repair.
@IndelibleHD2 жыл бұрын
Most machining centers are.
@pratapsinhzala48753 жыл бұрын
Great
@khabaaustralia2 жыл бұрын
Some Barry White music should be dubbed over the clip
@cromeaxe2 жыл бұрын
That a hella of programmer
@leeknoz9352 жыл бұрын
The things people can do with money...imagine what can be done without it....
@cromeaxe2 жыл бұрын
🥴 i am drunk to understand it
@BIGOS-CNC3 жыл бұрын
👍
@jackbauer26982 жыл бұрын
More like machining "agility" am I right 😂? ... I'll show myself out...
@Thetreetroll2 жыл бұрын
🌲🌲😘🌲🌲
@endutubecensorship2 жыл бұрын
I see potential for a 5 axis robotic bartender......
@cromeaxe2 жыл бұрын
Love the dance moves
@philflip19632 жыл бұрын
How much does it cost? (The machine).
@dugdogsc10 ай бұрын
$500,000
@philflip196310 ай бұрын
Ta! @@dugdogsc
@MyMuskus2 жыл бұрын
Боюсь представить что буде через 100 лет
@JamesHawkeYouTube2 жыл бұрын
What happens when it goes wrong?
@michaelwittmann27712 жыл бұрын
Worst case scenario mill will break.
@gregbrightwell6622 жыл бұрын
It will only happen on the first run. Once it is proved out, it will do this all day long
@phillhuddleston94452 жыл бұрын
@@gregbrightwell662 Unless a tool breaks, the next tool may crash.
@gregbrightwell6622 жыл бұрын
@@phillhuddleston9445 On this machine, broken tool sensing is enabled. It will either stop or switch to another tool. But...in general you are 100% correct. Which is why a competent operator is required still
@Videomorgue2 жыл бұрын
Can't wait for the crash videos.
@markmiller5577 Жыл бұрын
To the untrained eye impressive,in the real world not so ,wasted movements ""all show and no go"
@davebeard74093 жыл бұрын
OMG
@TrPrecisionMachining3 жыл бұрын
mazak is a best machine
@lonnieporter85663 жыл бұрын
Mazak's good, Mori's better. Ran them both. Give me a Mori any day of the week.
@cromeaxe2 жыл бұрын
But need equal skilled programmer
@IndelibleHD2 жыл бұрын
@@lonnieporter8566 Absolutely love Mori turning centers. Even the older ones run well and true.
@phillhuddleston94452 жыл бұрын
Mazak is good once the bugs are worked out.
@airforcemission18383 жыл бұрын
In cnc programmer career safe in future??
@Limosical3 жыл бұрын
yes
@airforcemission18383 жыл бұрын
@@Limosical ohk
@airforcemission18383 жыл бұрын
@@Limosical how can a cnc programmer earns in lakhs....???
@Limosical3 жыл бұрын
@@airforcemission1838 1 to 2 lakh
@airforcemission18383 жыл бұрын
@@Limosical kitne din ke experience ke bad???
@mertyazc65143 жыл бұрын
it is not a hermle
@X197ToPlay3 жыл бұрын
thats why it works
@user-ei9lu7wc7h Жыл бұрын
이건 5축이 아니라 6축 가공기지 ㅡㅡ 스핀들이 회전만하는게 아니라 위치 다 찾아가네 ㅡㅡ
@prla54002 жыл бұрын
Mazak means joke in Indian
@IndelibleHD2 жыл бұрын
I've ran Mazaks, they are no joke.
@SkypowerwithKarl2 жыл бұрын
Yeah really nice, but you need a top notch programmer. Good luck with that. Go cheap and crash a machine even if it has software to “help” prevent that.
@IndelibleHD2 жыл бұрын
Didn't see a crash did you?
@SkypowerwithKarl2 жыл бұрын
@@IndelibleHD Naaaah, never 😏
@MoistGrundle2 жыл бұрын
No way you're programming this without CAM.
@MrWaalkman2 жыл бұрын
@@IndelibleHD It was edited out...
@notyou18772 жыл бұрын
Slow down that tool changer. It sure looks good this fast, but you're not the one who's gonna be fixing it when it breaks.
@IndelibleHD2 жыл бұрын
That tool changer settings are from the factory. They are fine where they are.
@robertdavis74532 жыл бұрын
The tool changer on the Toyoda's I've set up and ran are just as fast. Had it throw a few due to scrap though.
@notyou18772 жыл бұрын
@@IndelibleHD factory doesn't fix things after the warranty expires. I do. The blink of the eye warp speed is for salesman to impress the buyers. Reality has a fat check attached to it a few years down the road, sooner if 24/7 operation uses the machine. We had those speeds cut back on all our new machines to extend the life of the ATC and prevent heavy tools from slinging out.
@IndelibleHD2 жыл бұрын
@@notyou1877 Tools shouldn't be launching out of tool arms of they are within the weight parameters.
@notyou18772 жыл бұрын
@@IndelibleHD "shouldn't," that's what the factory tech said too.
@speckim3 жыл бұрын
Spindle noise is loud
@phillstevenson49313 жыл бұрын
no shit, hsk holder going 18,000 rpm i don't care what machine it is its loud