How to adjust or tighten up gibs and ways on a Wells Index vertical milling machine. Similar methods can also be used on other types of milling machines.
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@davidboedeker878610 жыл бұрын
Did my apprenticeship in a shop with Wells Index machines 30 plus years ago. Nice to see some of these machines again. Kind of a trip back. Of course you did not get out of the apprentice shop without being able to adjust, tram, and perform general maintenance on the various machine tool. Checking and repairing surf machines also fell to apprentices. Thank for the trip back.
@robertoswalt3196 жыл бұрын
Keith, thank you so much for posting this video. I remember watching it when you first posted it but I didn't have a mill at the time. Now I have been having issues with my new mill and this gives me a lot of valuable information on how to get it set up correctly. Thanks for all that you have done for us.
@Kmn02194 жыл бұрын
Thank you. I am designing a VMC from scratch and I chose boxway slides over linear guideways, and this video was very insightful. Thank you!
@jameshildreth55885 жыл бұрын
Thanks Keith, this video has been a huge help for me. I also own a wells index 847 vertical mill, so all of your videos about them have been a great help.
@jeffreypfeifer86210 жыл бұрын
Thanks again Keith... watched this again today and followed it to tighten up the gibs on my Index 845! I found 0.006" in my X axis that now makes for less chatter. Cheers! Jeff P
@VintageMachinery10 жыл бұрын
I can't take a lot of credit for this - I basically just read the instructions in the manual and shared with you guys how it said to do it!
@siddharthgupta583810 жыл бұрын
thank you for taking time to explain these fundamentals..your effort is greatly appreciated.
@basbh17825 жыл бұрын
Shop I served my apprenticeship in had a rule for Bridgeport type mills no end mills larger than .500 no face milling no drills larger than .500 no using quill feeds for drilling. All rough milling was done on the heavy KT mill holes were drilled to .500 then made to larger size on Radial drill press . Bridgeport's were to be used for precision work only . Very little backlash, head was almost never out of tram.
@stxrynn9 жыл бұрын
Sweet! Excellent video. I picked up a T&C grinder in multiple boxes. As I was putting it back together, the gib adjustment was shadowy in my mind at best. This video made short work of the fog! Thanks for passing on your knowledge.
@BestLathePlans Жыл бұрын
Another awesome video showing practical tips. Making me feel guilty about maintaining my machines now. Off to the workshop! :)
@OldSkoolF6 жыл бұрын
Nice.... Table surface is nice and "broke in" where parts have been mounted to the top. Beautiful old machine.. Way better than any new one.
@WAVETUBE8410 жыл бұрын
Keith Fenner showed a nice touch to his lathe maintenance: he removed and cleaned the wiper/felts on the ways.
@stuartmonkton22119 жыл бұрын
I have a small mill (seig SX3 DIGI), when I checked for slop in the ways with the table fully extended to one side there was not any noticeable free play. However if I bring the table to the centre position so the weight is balanced either side of the saddle I noticed considerable slop in the table and saddle gib. I believe on the small mills that the weight of the table hanging on one side artificially takes up the slop in the ways, bearing in mind that with these small mills you can't put lots of weight side to side as you will twist the frame and or stand etc. So on smaller mills I would recommend checking for free play with the table cantered on the saddle. Excellent video Keith as always.
@johneric38863 жыл бұрын
Nice work Keith I always appreciate your videos. I work with Brown and Sharp screw machines mostly doing primitive work.
@Askjerry10 жыл бұрын
Very nice video. I am completely retrofitting my Wells Index 823... and didn't know how to set these... I really didn't know about the lock screw... so I very grateful that I fond the video! If you want to see my progress... The Milling Machine Move - May 2014 Thanks again!
@MsJoaniePH10 жыл бұрын
One thing that can be done for machines that have excessive play, throughout the center of travel, is to place shims of appropriate thickness between the gib and the base piece, not the movable table, knee, etc, at the exact center of the gib, and, on machines with a large amount of total travel, thinner shims, of appropriate thickness, mid-way between the center and the area where the machine falls back into tolerance. Ordinary steel shim stock works quite well for this. You will sometimes encounter this problem with surplus production machines that have more than 10 years of continual use on them. If you are lucky enough to get a fairly new machine, that is in tolerance, you can extend the useful life by varying where you place the work along the travel of each axis - as practical. This will give you a more even wear pattern. The one exception is the vertical, or "Z" axis where you do not want any more pieces than absolutely required to hold the cutting tool. This shimming practice can really spruce up the vertical axis as well. Out of tolerance motion really increases chatter and accelerates wear on the cutting tools. Inferior finishes are not the only problem with excessive play in the ways of a machine. Many times this simple shimming operation will bring a machine, with excessive central wear, back into tolerance throughout its length of travel. As the gib does not move, the shims will stay in place quite nicely, although you may occaisionally experience a slight bit of tightness at the ends of travel depending upon how much shimming you had to do to accommodate the amount of wear - as the wear will generally affect both the exterior and interior dovetails of the ways. As long as this is not excessive at the ends of travel, it will not significantly affect the machine's operation, and is a darned sight less expensive than disassembling the machine and sending the affected castings to a shop to have the ways reground - or living with substandard work and shorter tool lifes.
@loftsatsympaticodotc8 жыл бұрын
This sounds like an excellent work around for an older worn-ways machine. We have a Model H Milwaukee, (1948±). It even sounds clunk-clunk wiggling left table end in and out! I think it's over .050" slack at the table end. The mill must have waded through a huge tonnage of workpieces.
@BigMjolnir10 жыл бұрын
Keith, thanks for the info on maintenance. It's an area not often covered, and something newbies like me who are interested in setting up machines for hobby use really need to know. Really well done on the views under the table and saddle...and nice editing on fitting those shots in. Very professional. So far the closest I've come to an adjustment like that was on an import cross slide vise for my drill press. The adjustment on that was much less sophisticated...just three screws with locking nuts pressing on the gib from the side. I didn't try to measure tolerance...just wiggled it a bit until it didn't. Maybe I'll go see how well I did now that I have some clues how to do it! -- Mike
@EZ_shop10 жыл бұрын
What a beautiful mill! Thanks for sharing.
@nchris587 жыл бұрын
Hey, thanks for the video! Awesome info and great explanation!
@debradisharoon7 жыл бұрын
Thanks for the info about machine manuals. I will be sure to visit your website.
@FredMiller10 жыл бұрын
Fantastic video Keith. Thank you for educating us.... Fred
@hakimmic10 жыл бұрын
Thank you for the video. Your effort is appreciated.
@AvocaSingleTrack8 жыл бұрын
Thanks for the thorough explanation and also going over all the terminology. I am getting a mill in the next couple of months so i'm watching as much as I can til then, so I have somewhat of a clue when I get it. I'm considering a G0755 . Maybe do a vid on what a noob should get, along with a machine. ...Subbed, alot of great channels out of Georgia (weldingtipsandtricks) and Thanks again Sir !
@michaelmolter8828 Жыл бұрын
Doesn’t putting the indicator on the saddle and indicating on the table like that give you the slop in the x and y gibs? I’d think you’d want to indicate a little lower to isolate the slop in the y.
@우리들철공과목공소4 жыл бұрын
I am a machine repair KZbinr in Korea. I'm going after watching the video.
@phantomlord71usa8 жыл бұрын
great video Keith! We're faced with this delima right now with the saddle gibs on a KT #6CSM mill. It's an old old machine, but still a really good machine overall. Some really small chips managed to somehow get up underneath and past the front scraper.
@VintageMachinery8 жыл бұрын
+MLTomson It happens. I really need to pull the gib out of my mill and see if I can tighten thing up even better.
@thegetzit7 жыл бұрын
Thanks, very helpful!
@StreuB18 жыл бұрын
Just now watching this video, Keith. I just picked up my first mill today...1955 Series 1. Got it home and got to cleaning it and grabbed the table on either side and pulled and pushed it (rotating it on the axis of the spindle) and I almost vomited. I have a large amount of play in the table and from the look of it, its in the cross feed ways. I am hoping I can correct it with the gib. I just shut the lights off and came in the house when I saw that. Now its a marathon tonight of watching videos on adjusting sloppy tables and yours is first!
@VintageMachinery8 жыл бұрын
+Brian Streufert Good luck with it! If yours is a Wells Index, keep in mind that they are still in business and I have called them for advise before and they were glad to help.
@StreuB18 жыл бұрын
Lucked out Keith.....I couldn't just sit inside and wonder if I bought a boat anchor. I went back out to the shop, ran the table over, took the y-axis way cover off to expose the adjusting screw and....it was completely loose. Tightened it up and now there is no perceivable play. I'll get an indicator on it in the next day or two and get it all indicated as you did. Load off my mind though I tell you that!
@VintageMachinery8 жыл бұрын
+Brian Streufert Good to hear! Sometimes it is just something simple!
@VintageMachinery10 жыл бұрын
You are correct that I should have put the indicator on the bottom half of the table gib rather than on the table itself. This would have potentially compounded the error between both and saddle and table misalignment. However, in the case of my mill, I was still well within tolerance for just one of the gibs. If things were way out, the way I did it would have made it more difficult to determine where the error was coming from. Either way, the end results are that my mill is in tolerance!
@naasehvnishmaJH87 Жыл бұрын
Best video yet. One question. When adjusting my z-axis on my Bridgeport moves a little bit under .001" if I go up or down, cranking the lever. Can't figure out how to get this out. Pushing the gib further down doesn't help. Thanks again for the great video.
@DanuAl-FLY10 жыл бұрын
Good to know! Thank you.
@photobobo10 жыл бұрын
Bridgeport mills do indeed have a locking screw for the gib adjusting screw. It is located at the rim of the adjusting screw and prevents it from turning. The adjusting screw moves a ring which sets in a notch near the end of the gib.
@photobobo10 жыл бұрын
***** Keith, After close examination of the standard parts drawings, I see that my mill has been modified by a previous owner to include a locking screw. So, please disregard my previous comment. AND, thank yo for the excellent videos!!!
@thekorafamily67087 жыл бұрын
Hi Keith, Nice video
@bubbadoolittle28123 жыл бұрын
Outstanding! Thanks!
@MrUbiquitousTech8 жыл бұрын
Good info, thanks!
@VintageMachinery10 жыл бұрын
The adjustments are independent of one another, but as a rule of thumb, I usually do re-check everything once I have gone through everything just to be on the safe side.
@Larry1942Will7 жыл бұрын
I just replaced the variable speed belt on my 9x49 Jet mill. Took two of us and a forklift. I have the manual but it left out a couple of important steps. It would be really difficult with out some sort of lift.
@WAVETUBE8410 жыл бұрын
I could be wrong, but the .001" tolerance in the table (as it travelled from end to end) may be from its weight? .000" right limit, .001 middle, and .000" left limit? Or wear.
@punishmentforall7 жыл бұрын
What about using the digital readout to determine runout? At least on XY - mine doesn't have anything for Z.
@smolville10 жыл бұрын
A 200 thousandths cross feed is also 5 MM within .003. All you have to do is change the dial and it's metric. If we cut metric threads, we are still going to program the machine in inches to do it.
@MotosAndMachines4 жыл бұрын
Thanks to Keith for the video. So, is the spec to be literally zero? I get about +/- 0/001" on mine, and it springs back to wtihin about half of that, but not all the way. Any input very welcome.
@glennedward22014 жыл бұрын
Easy to do on a manual machine where you can crank the handle and feel it as you adjust. On a vmc that is cnc only without hand crank handles it’s a different story. It is very hard to adjust a 1000lb z head when you only have a button 5 feet away to press and closely watch for gib movement. Curious if there is a better technique to do it.
@krzlus19875 жыл бұрын
Can anyone tell me what hydraulic and mechanic oil are used to the knee, head ect.? Please
@BjornFSE Жыл бұрын
very good watch
@broken19658 жыл бұрын
people dont mess much with th knee gib they lock em and go nice to see someone explain the tolerances on these.
@VintageMachinery8 жыл бұрын
+Jon A Thanks!
@venugopal71855 жыл бұрын
Sir please tell me ...hmt fn2 head open ..inside gear asmbling
@xavierg-pg6jj7 жыл бұрын
Hi Keith, hopefully you see this comment or if anyone with professional experience could reply, it would be very appreciated. I am wondering how much play you get on the knee with the indicator set up like in this video when the knee is raised and lowered (so dial on the knee bed to the main body bed)? I get about 0.05mm (0.002 inches) which seems excessive? It is a new machine and after adjusting the knee gib, these seemed to be the best results. I have tried contacting the suppliers but they do not have any info on this. This could just be due to the knee weight being transferred (so actual flex in the body) so the only appropriate test may be the one in this video?
@petergregory528610 жыл бұрын
Hi Keith, Again a very clear instruction video. However I noticed that in all three axes you only took one measurement. Would you not have got a better idea of any wear present, by taking at least three? This would prevent binding if you'd taken your reading in a high wear position or vice versa. Regards. p.s. Please keep them coming.
@OldSkoolF6 жыл бұрын
My Grandpa used to say.. "we're not building the Taj Mahall".
@tubychannel313810 жыл бұрын
Hi Keith please do you have surface grinding videos thanks
@mfn3502 жыл бұрын
Hi , what is the cause of y axis handle tightness during rotation
@keldsor10 жыл бұрын
When measuring the sadle gib (spelling ???) the base og the dial is on the knee and dial finger is on the table ... this way I think you will get BOTH the table gib AND the sadle gib mis-adjustment - right ?
@johndebrita28484 жыл бұрын
Great video. One question, though. Isn’t the measurement amplified by the length of the indicator holder arms, particularly when checking the knee? Seems like it could lead to over-tightening the gib.
@OuijaSTi3 жыл бұрын
It's more the location the indicator is touching, as putting it further from the center line would cause the table to sweep a larger arc as pressure is applied. However, I believe the manual for this machine specifies where to place the indicator to take the readings, in addition to the maximum value of 1.5 thousandths.
@larryschweitzer10077 жыл бұрын
What about the spindle bearings? How can I tell if they are OK?
@VintageMachinery7 жыл бұрын
You can usually hear when they are not. Bad noises.....
@robchesley45913 жыл бұрын
Nice drum mag to the right of your mill..lol. is that for an abrams tank or something? @10:30
@Bigwingrider18008 жыл бұрын
Its not as used on the ends of the table going to be tighter there the mid should be checked as well. im looking to do my tormach cnc (at least chk it). Its been my experience the Bridgeports are normally more used in the middle of the machine.. just an option. The cnc check is so different. i think your way with the indacator should be much more accurate then the way they do it. i still have to check it it loses steps..peace
@VintageMachinery10 жыл бұрын
I have never had to adjust mine, so I am not sure. There is a manual for this machine that you can download from the VintageMachinery web site - search for Wells-Index, go to the Publications tab, and select "Manual and Parts List for Milling Machine Models 747, 747VS, 847, 860". You can also give Well-Index a call, they are still in business and still making that mill. I have talked to them before and their tech support is great! (231) 759-0950
@duanedickey70435 жыл бұрын
What does it mean if the reading doesn't return to zero. My table and saddle do not return.
@leeh.445310 жыл бұрын
Tomorrow, I'll write a comment saying procrastination is the reason you delayed.
@billhamilton23669 ай бұрын
You keep saying tolerances when you mean clearances.