Motorcycle Gas Tank Fuel Gauge Installation

In this video Dan walks you through our lineup of External Fuel Gauges and bungs for your custom gas tank.
Billet Proof Designs, based in Collegeville, PA, was established in 2005 with the goal of providing the best, most affordable motorcycle parts and customer service on the market.
First and foremost, we are riders helping other riders build the bikes of their dreams. We aim to move the custom aftermarket motorcycle parts industry forward by giving you the products you need, when you need them, at a price that's better than the rest. Shop now with us and we promise you'll be a customer for life.
Check us out now at billetproofdesign.com
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[@deanprice3811]

Nice "how-vid" more of a show and tell rather than a how-to step by step process

[@tsoupakis]

that’s a sick idea !!! really really nice

[@billetproofdesigns5609]

I wish I could take credit for it, we just made it better with the frenched bungs we now use. They pull the 90 degree barb fitting in closer to the tank for a much cleaner look. It's the details that matter most!

[@amirfahmi7882]

can it be done on aprilia shiver?

[@lordrussell666]

holy crap someone fixed the issues on fuel gauge issues nice

[@billetproofdesigns5609]

I wish I could take credit for this unique design, but I can't. This was thought of long before my time. We just improved on it some with a unique bung design. Thanks for looking!

[@lordrussell666]

@@billetproofdesigns5609 wished it was easy for my 1977 suzuki ts185 lol i really dont want to ruin the old paint and stuff thats still original to the bike

[@billetproofdesigns5609]

@@lordrussell666 Yea, I don't think I would either, especially if it's the original paint from '77.

[@lordrussell666]

@@billetproofdesigns5609 oh it was super well taken care of so yes some of the pain is gone but i think i can get the paint to match for when i need to do some touch ups but im so happy i have a amazing old classic with me

[@landuneauto]

How do the gauges work? Is there a form of float or is it like a handle in a milk jug?

[@billetproofdesigns5609]

Thanks for the interest brother. It's pretty straight forward how they work. Since liquids seek their own height, the fluid in the hose reflects the height of the fluid in the gas tank. There is nothing mechanical in these gauges that can break or fail. Simple weld in two bungs, thread in the fittings and cut a hose to length that will fit between the two fittings. We can install them on a new tank that you purchase from us or one you already have. Thanks for the interest and have a great day.

[@Lucky_The_Slingshot_Guy]

😂😂it’s a milk jug handle for sure🤣🤣🤣🤣🤣🤣🤣🤣

[@Lucky_The_Slingshot_Guy]

@@billetproofdesigns5609 I see it’s $95. How much would you charge for me to send in a gas tank to get you to mount it on the side. With full and FUQ! engraved.

[@bernhard8540]

I suprised nobody has made an electronic fuel gauge and sender unit for older bikes.. youd just have to mske a fuel cap that screws in and stays there and then use capacitive sensor like harleys oem sender and then run two wires up out of the now semi permanent fuel cap so we can run power to it and have the readout around the edge of the insert for the fuel cap then simply have a smaller cap that screws out to fill up the tank with fuel... and with the sender unit being extendable you could have extendion pieces so we can make it longer or shorter for different tanks. I know myself and some others that would buy it even if it cost 300 or more bucks to not have to track miles or check the tank and instead just look st the fuel cap and see how many lights i have left even if its not perfeftly touching the bottom of the tank atleast it would allow me to update my older bikes

[@billetproofdesigns5609]

Thanks for leaving the comment. Although a great idea for a new product, I don't think this is something we'll be tackling anytime in the near future. Thank you and enjoy the ride.

[@motorebel1674]

Do you have a link to the video at 0:09 seconds I’d love to know how that exhaust is done

[@billetproofdesigns5609]

Thanks for the interest! Those are our Rain Cap Flappers. Here is the link. www.billetproofdesign.com/billet-proof-exhaust-rain-cap-flapper-textured-black-with-stainless-steel-hardware-fits-1-3-4-straight-cut-exhaust/

[@wolfman610]

i love the f u one thats great what all do you need to install these

[@billetproofdesigns5609]

Hey there, I can install the FU gauge in a new tank you purchase or one that you already have. Hit us up if you're still interested.

[@alienworm1999]

is there an actual installation video?

[@damianercole2936]

There isn't, however I do plan on doing one the next time I weld one up. Stay tuned Logan!

[@813fabricationanddesign]

Would the sight glass bung be ok to use on a small custom diesel tank?

[@billetproofdesigns5609]

Good morning. Yes, of course. Our sights work on both diesel and gas applications. Thanks for the interest.

[@andrewromano1973]

Would any of those styles work on a stock tank?

[@billetproofdesigns5609]

Sorry for the delay here, Andrew! Yes, these gauges will work with most gas tanks out there.

[@billetproofdesigns5609]

Yes, of course. Since all of our gauges require welding a bung, paint will have to be ground and the tank will need to be repainted. Cheers!

[@tengkusulaiman]

Hi, i bought a std chopper bike with no fuel gauge. Thanks for the idea. Would be usefull. Will do this.

[@billetproofdesigns5609]

It certainly is. I originally put this on my chopper because I got sick of pushing my bike. Haven't needed to since! Thanks for the comment.

[@tengkusulaiman]

@@billetproofdesigns5609 yes. That's right. The owner have to push his own bike when the gas ran out. :-)

[@tylersanderson1324]

Do you have a link to the FU gauge? Only thing I find online is dirt bike parts

[@billetproofdesigns5609]

Good morning and thanks for the interest. You can find one of the gauges here: www.billetproofdesign.com/billet-proof-sight-window-gas-oil-tank-gauge-with-steel-bungs-brushed-aluminum-barrel-style-made-in-usa/. It sounds like you might be on BULLET PROOF's site and not BILLET PROOF's site.

[@kituki3965]

Hello: I want to buy the set that appears in this video in minute 1:40 ... how much is it worth and how do I buy it?..thanks....las vegas nv.

[@billetproofdesigns5609]

Hey there! This is the link to that product. www.billetproofdesign.com/billet-proof-hose-style-gas-tank-fuel-gauge-yellow-tygon-hose-aluminum-1-8-npt-stepped-flanged-tophat-bung/

[@uplb1986]

Would this work in an 883 peanut tank? Which type would work best?

[@billetproofdesigns5609]

These are universal kits should work with most gas tanks out there; including the 883 peanut. In terms of what's "best" that's really up to you.

[@billetproofdesigns5609]

Yes, of course. I prefer the hose kit style gauge. Sometimes it can be hard to see in a tank with the 12ga site. A lot of guys install the 12ga site for looks only.

[@AmbiguousAdventurer]

If you low side with the fuel gauge down, isn't it a huge fire hazard?

[@billetproofdesigns5609]

Of course there is a risk, let's not be naive. But you should also be concerned with your vented fuel cap and tank. They too are going to leak fuel if your bike lays down. It's great that you are considering the modifications you make to your motorcycle and the effects they may have. Thank you for the comment and ride safe!

[@xxIONBOMBxx]

So simple lmao wish I had thought of this. Thats like 9 bucks worth at Lowes lol. Top to bottom, make sure the top is very flush to fill the hose when the tanks full. Can see with the hose lol.

[@kituki3965]

How do you the holes in the tank..tanks

[@billetproofdesigns5609]

Best way that we've found to put the holes in the tank is with a UNIBIT or stepped drill bit. Don't confuse this with a twist bit. You do not want to use a twist bit on sheet metal.UNIBITs can be found at any decent hardware store or Home Depot / Lowes.

[@kituki3965]

@@billetproofdesigns5609 thanks.

[@eljosevillasenor]

@@billetproofdesigns5609 is there a need to put repair putty or something to seal it?

[@billetproofdesigns5609]

@@eljosevillasenor These need to be welded into the tank. Putty or JB weld will not work.

[@billetproofdesigns5609]

@@eljosevillasenor If you're talking the threads we definitely recommend a sealant.

[@bendoverson1593]

Will these work on a atv?

[@billetproofdesigns5609]

They will on any steel or aluminum tank. This kit will not work on plastic tanks since you have to weld in a bung. If your tank is plastic, you can get it to work, however you'll have to use a sort of bulk head fitting. Hope this helps some, thanks for watching.

[@billetproofdesigns5609]

Only if your atv has a metal tank. The bungs require welding.

[@billetproofdesigns5609]

Visit us online to shop all of these parts and more at www.billetproofdesign.com

[@Mr.Winter]

Any solution for gsx r 600

[@billetproofdesigns5609]

You can install these on any vessel made from aluminum or steel.

[@Mr.Winter]

@@billetproofdesigns5609 ok but i need one for LCD tachometer with digital reading ecc

[@billetproofdesigns5609]

We are simple people here and what you need is hi-tech. Sorry, but not going to be able to help you brother. @@Mr.Winter

[@user-up7qu9gn8d]

Where are gauges with floats

[@billetproofdesigns5609]

We don't do floats, we do external fuel gauges; both for aesthetics and functionality. Thanks.

[@santiagofernandez444]

anyone else on here after running out of fuel for the first time

[@billetproofdesigns5609]

it's the reason I put one on my bike. Got tired of pushing.

[@ThatBikerDad]

What a dumb ass design, if the bike were to go down on that side that line will shit out a ton of fuel potentially making a bad scenario a flaming nightmare.

[@billetproofdesigns5609]

Any number of things can cause a flaming nightmare when you drop a bike. We have yet to have a customer call in to complain and we've been selling them for 7+ years now.

[@ThatBikerDad]

@@billetproofdesigns5609 yes a number of things can but why add one more. Just my opinion its a bad idea and a bad design.

[@billetproofdesigns5609]

@@ThatBikerDad Didn't your mother teach you that if you don't have anything nice to say, don't say anything at all. I'm glad I didn't listen to you when I decided to make this part since it's been quite profitable for Billet Proof. Thank you to all of our wonderful customers that have helped support us through the years. We truly appreciate the support and patronage.

[@ThatBikerDad]

@@billetproofdesigns5609 she taught me many things including that very thing but she also taught me to speak my mind. You know what they say if you cant take criticism.......

[@billetproofdesigns5609]

@@ThatBikerDad No Adam, please inform us all as to what they say?