New Ford F150 Rusty Rear End - We Fix Sam's Rust Problem Once & For All! Rust Removed & Coated

New Ford F150 Rusty Rear End - We Fix Sam's Rust Problem Once & For All! Rust Removed & Coated
In this video we fix Sam's 2021 Ford F150 Rust Rear End Problem. From the factory, the 2021 Ford F150 had a rust problem. A lot of new F150's were delivered with surface rust and some came with severe rust. Most of the problems showed up on the rear differential, leaf springs, and exhaust. Some other small parts and the brake brackets were also rusting. Ford has not yet been willing, as of May 2021, to step up and fix the issue. They may do so in the future. The Mizer Brothers are big boys and we decided the best thing to do is fix the problem ourselves. Future rust prevention on Sam's new F150's rusty rear end is taken care of.
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Brad's 2018 Supercharged F150 Total Cost!
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*Do not attempt anything you see in my videos. Do not try any of this at home. Do not try any of this when not at home. Don't do drugs. No animals were harmed making this content. Jesus Saves!
New Ford F150 Rusty Rear End - We Fix Sam's Rust Problem Once & For All! Rust Removed & Coated

[@Banner279]

Like Mark, I sprayed all the rusty areas ( and there were a few) with Fluid Film. It now looks like a new truck should- NO RUST. Quick and simple solution. For the price they charge Ford could do a lot better.

[@czar2321]

For anyone saying this is normal, it ain’t, and it sucks that they have to go to this extent on a brand new truck to remove surface rust. Nice job guys paint looks good👍🏼

[@liko098]

I fully and truly agree. This is why (not saying other manufactures dont do this) Ford has gone down the ground. How is it that a brand new 2021 needs this kind of work. You know this is asking for a vehicle recall seeing a truck like this already rust. They should forward this video to Ford top guys so they can see what is wrong with them. I know things go out in time, but a brand new truck is like embarrassing in my book. Great work on that btw was quick and easy I don't know why Ford doesnt do this themselfs...

[@adammiller8533]

It is normal, it’s steel. That minor surface rust aint gonna hurt shit.

[@AJourneyOfYourSoul]

It’s completely normal to have that rust on the differential housing, it is cast iron. My new 2001 F-150 was just like this and 20 years later of snowy winter, after winter of treated roads, it is just fine. Surface rust only. Of course other parts of my truck have succumbed, like my rocker panels, but that cast iron housing is not going anywhere. Everyone needs to stop losing their minds about it. It is a non issue.

[@Vedo729ify]

It's not normal. I had an 06 dodge ram 1500.. had it for 15 yrs no rust. I'm in the south also

[@austinwiththef150]

This was super helpful, made my trucks back end look brand new again!

[@bry134]

I bought my 21 F150 a week ago and it’s literally the same truck Sam has - your channel is amazing and I can’t say enough good things about y’all. Thanks for what you do and your content!

[@Vaporful]

Don't mind me asking, how much did you pay? I just got back from the dealer and I want the xlt 302A package and they wanted 48k for it.

[@bry134]

@@Vaporful My OTD price for my 502a Lariat was only 2k below MSRP, so 69k-ish. With inventories the way they are, I havent found any dealers who are willing to flex much on the sticker prices.

[@BackroadDriver]

Thanks @bry134! Appreciate your support!

[@Vaporful]

@@bry134 Yah they don't want to give that many incentives right now. If I order the color and package I want they told me it's going to be a 16 to 18 week wait.

[@masontrent3024]

Appreciate the Video on how to deal with the rust issue,I have a 2022 F-150 Platinum and it has rust on the axle and differential housing. I was going to take the vehicle to a professional but I think you just save me some money by doing it myself.

[@HDJarheadRider]

Guys another option is to use a product called Corroseal. It's $16 at Lowe's or Home depot and probably does an equal or better job. Great video as always 🤙🏼

[@arthursanchez1223]

Good job guys! Will be needing a truck within the next few years. Not partial to any brand. What I will be looking at are things like rust, lifter problems, etc. Quality, reliability and price are most important. Whatever brand can live up to these expectations, you will have my business. These vehicles cost a lot of money, and we, the owners shouldn't have to be doing things like this for many years to come.

[@anthonygasparini1734]

Hi Sam I live up in the Northeast and they don't recommend using undercoating over rusty areas. I had some rusty spots on my 2018 GMC's frame rails. Rustolium also has a spray paint rust converter that's works 👍. I treated my frame rails ran through the winter and no rust bleed through. I am going to check this undercoating out thanks!

[@mj23bama]

I live in the northeast also. I’ll have to checkout the rustolium. The rust is what scares me the most

[@karlschauff7989]

Yeah rubberized coatings make things way worse. Salt and moisture get underneath and stay there. The rust will be much more aggressive. I paint with a converter and then keep it all coated with oil or fluid film.

[@jerry923417]

Hi Sam, thank you for the video. Very resourceful. Recently purchased a 22 F150 and they still have rusty rear diffs. They know there’s an issue with all their trucks in this yet they are not doing anything about it. FYI here is Ford’s response per service advisor. THE OFFICIAL RESPONSE THEY GAVE ME WAS "PER WARRANTY AND POLICY MANUAL SECTION 3.1.04 FORD STATES THAT UNDERBODY SURFACE RUST OR CHASSIS COMPONENTS ARE NOT COVERED BY WARRANTY". THEY DID HAVE ME FILL OUT A SPECIAL SHEET THAT FORD IS INVESTIGATING LOTS OF SIMILAR CASES BUT AS OF TODAY NO RESPONSE.”

[@foxrod]

Great video, loving the channel so far. I’ve been a Sierra owner for the last 15 years but recently had my 16’ totaled out. So being forced into a shitty car market I’ve been exploring different brands. I’ve considered a ram rebel and an f150. GM has a known issue with transmissions and lifters, along with the leaking rear window and third break light, ram has these issues as well. So none of these new $60k plus trucks are without issues, it’s really a roll of the dice if you get a good one or not.

[@BackroadDriver]

I agree. Which dealership in your local area is honest is a good place to start. We have great luck with our Ford dealer.

[@bobbybroome6872]

I bought a 22 F150 back in June and your's looks good compared to mine. It's sad you have to pay that much for a new vehicle and then have rust on it.

[@DAngeloDino]

Great job guys. Can we have an update on how this product and project has held up? Thank you!

[@jasonbrushett3]

Great job !!!! Up here in Eastern Canada rust proofing is a must.I am in Nova Scotia and my F150 gets under coated yearly.The amount of road salt used in conjunction with the proximity of being so close to the ocean is a recipe for disaster. So many rust treatment options here to list,but it does work!

[@stepfour]

Do you do it yourself like these guys or have it done professionally every year?

[@jasonbrushett3]

@@stepfour I always have it professionally done and touch up on my own here and there

[@roxanabarajas997]

I just bought a 2000 F250 Diesel it is pretty significant from being up north. What would be the best way to go about it? I’ve been told to pressure wash and sand and then coat I’m living in Texas now I want to stop it from reaching the body.

[@stephenleblanc4085]

Thank you for the video. I bought a brand new 2023 and man it was rusty. I ended up taking it back to the dealership. There was a ton of salt under the truck. The dealership believes its from the Ford test track in Detroit.

[@MattC.87]

I know I’m late to the party on this video. What did you use to wipe down the axle/truck after using the wire brush to the rust dust and dirt off prior to painting?

[@andrewgibb8846]

Thank you for sharing this. I am currently de-rusting my 2006 F150, the wheel wells and cab corners keep coming back after a few years. I’ve had to fully cut out the rears that have insulation that traps moisture. I could go on but I’m sure Ford owners know these troubles all too well. Ford engineers need to insist that the company beef up their paint thickness and/or quality. The amount of money you pay for these trucks nowadays is the price of a small house. They can get rid of some of the electronic features in my opinion and focus on a complete overhaul of their paint quality and control department. 🍻🇨🇦😎

[@steveb8843]

I bought a 2023 f150 xlt 5.0 with a 331 rear end about month ago and the def was all rusty. Dealer did not care about the issue of the rust. I will be doing the same thing as you did in your video. Sad thar ford doesn't care about the rust on the def.

[@Dtay14]

Hey guys! Another great video! I’ve had my 21 f150 5.0 for a couple weeks now, and I haven’t noticed any rust on my rear end. But I’ll keep an eye on it. Thanks for the video!

[@BackroadDriver]

Congrats on getting a clean truck! Thanks for watching!

[@felixavila2280]

Nice job guys.. I just received my 2021 f150 plat which said was completed in May. I have some surface rust in the same areas, not as bad. What did Ford tell you they would do? My dealer looked at it, but was their first and made me open a case with ford. Thanks, keep the videos coming.

[@BackroadDriver]

We just knocked ours out ourselves. Ford will probably take care of it for those that raise cane, and some should. Sam’s was minor and our coating was better than what the dealer would have done. Congrats on the new truck!

[@raymondpruneda2270]

Hey Y'all!! Great video! I'm looking to buy an F150 4x4 and I'd heard about this issue but wasn't too familiar with it. NOW I KNOW HOW TO FIX! ThAnKs a Bunch!! -Raymond from The Republic of Texas!!

[@BackroadDriver]

Glad we could help Raymond!

[@brentm7213]

I’m going to try Fluid Film or Krown prevention. But once it’s too far, I’ve found KBS Frame Coater for old parts.

[@bwilsonscuba]

I'm in Alabama. I'm also unsure about space white. My build date is very soon. I also like iconic silver and rapid Red. Should I apply this spray paint before giving this a chance to rust? Are you still happy with space white?

[@djkh20]

I would like to see more hands on maintenance videos like this one.

[@BackroadDriver]

The next video is hands on our 96 Bronco.

[@mikereynolds347]

Hey, tell me about the subwoofer add to the B&O system.

[@kricard1]

I painted mine with Rustoleum professional primer, then with Rustoleum professional black enamel paint. So far it looks factory. I think it's important to protect the shock mounts. Kevin from Wisconsin

[@BackroadDriver]

Thanks for watching Kevin! Y’all have to keep it coated up there.

[@djwilliams3269]

Being in the sandblasting and painting business in the past, rubberized coating just gets pierced and holds moisture in. Nothing beats an epoxy primer and a tough top coat

[@jamesjannell8706]

Guys. Have played around with the rustoleum or other brand black frame paint for areas on the frame ? Great content guys. Thx JJ

[@BackroadDriver]

Sam didn’t have any frame rust and my 18 is really clean. We may do a full undercoating on the 96 Bronco.

[@Banjoguy55]

My 2021 rear axle had a leaking bearing. Turns out wasn't machined properly from ford. Ended up replacing whole rear axle assembly. New one came painted wayyy better than the factory. 800 km on truck. Was in the shop for 5 weeks

[@QueenCityBeerTube]

Fluid flim. I treated my 17 ram & my 20 F-150. Works great, zero rust spots.

[@mmholling87]

Fluid Film is the best. Mine looked worse than his and I didn't use any brushes or tools just soaked it with Fluid Film and it looks perfect with zero rust.

[@anthonymacneil2279]

Yes, Fluid Film or Krown works great

[@cma8165]

Thanks for sharing this very useful video with us, your audience! And BTW, what a shame, some folks are paying over $90,000 for a new F-150 and they have to go through this from Ford!

[@Iwo26]

Which lift are you using ? Thank you

[@scottyevans5206]

Hey guys love the channel the space white f150 is that a xlt or lariat? It's just so clean ?

[@BackroadDriver]

Lariat Sport. Thanks for watching Scotty!

[@rogerlawrence2798]

I SUBSCRIBED! Looks great guys! I just started watching your videos. Can you tell me what lift you guys used in this video?

[@tominaklan9702]

My new 2022 f250 has rust too. Ford dose nothing for us it’s a shame to think I spent $70,000 on a new truck and it’s all rusted less then 200 miles

[@Upracefan]

I notice your leaf springs are 2 leafs plus a helper vs mine has a thick single spring with a helper spring, and my spare wheel is aluminum? Its also a 2021 Lariat.

[@BackroadDriver]

My truck has the max tow package which adds a beefier 9.75 rear axle and the additional leaf spring. I'm not sure about the spare tire.

[@enriquemurillo3453]

Learning a lot from your channel. Thanks for the tips. I also live in the Knoxville area. I get my truck serviced in the Parkside Ford dealership. Pretty cool to see some of your content filmed there. Keep these videos coming.

[@BackroadDriver]

Thanks Enrique!

[@terrytaylor7989]

I’m sitting behind what looks to be a 2020/21 GMC 2500 that has it also. In South Carolina

[@frederickbailey7786]

I have a F150. Its the little stuff like this that make want to take a look at the new Tundra. The derails matter

[@clv603]

Fluid film or a lanolin-based surface protectant would probably do the job just as well if not better

[@skat5268]

Interesting that the drive shafts almost look like they're aluminum. Was yours out of Dearborn? There's a recall out on drive shafts. Apparently they're 2 piece and they "possibly" didn't join them correctly for months.

[@BackroadDriver]

This one is out of Kansas City.

[@Neo-tn1mc]

Is that as good as East wood Encapsulater spray?

[@Marc-td7nn]

Keep up the great work. Luv the videos. Is it worth me getting the 2021 F150 Roush package? Thanks

[@BackroadDriver]

That will be one of the only ways to get a supercharger on the 21...

[@tiger9764]

Eastwood has some products for this that work better IMO. Not used that specific can though.

[@route59performance34]

I used Amsoil m&p heavy duty metal protectant on mine. Really came out nice

[@anthonymacneil2279]

Great job guys. Could you put the link for the lift please. Would like to get this. Cheers

[@chuckhelson3744]

Go Sam. I haven’t taken delivery of mine yet....ordered it the last business day of 2020. It’s done but sitting in Chip Never never land. It better be soon , or I’m going to tell them to shove it for lack of delivery. Nice job on the rust fix.

[@anthonycampos2321]

Did you ever get it? How long did it take?

[@rudyguadron2243]

hey guys I asked the dealership if they can take care of the rust, their response ,of course was don't worry about it.they also told me not to treat it because it can change something with the balance of the rear Dif.this is my first ford vehicle.i was hooked when I saw the new F150.but I am disappointed with the rust.

[@BackroadDriver]

Not worrying about it is a load of crap. Putting a coating on that should have been applied at the factory causing a balance problem is more crap. They just don’t want to do yours and have to do 100 others.

[@rudyguadron2243]

@@BackroadDriver thanks for the reply gonna do what you did to protect my truck.thanks for all the awesome videos you do on your channel.

[@BackroadDriver]

Thanks for watching Rudy!

[@craigorford9932]

In England we use a product called Wynns WaxOil,and it forms a protected layer off waxoil to the parts you spay

[@americantrucknation4891]

Would this be worth putting on my old girl? 104k on the clock and never been out of the state of Michigan. Or do you think I should just leave her alone? All surface rust underneath

[@quickboat22]

It is lame we have to coat the diff in our trucks, I used Rustoleum with a brush [semi gloss black] right after I brought my 18 home. Frame will rust too real soon mostly starts in the welds/punched out holes.

[@noediaz1096]

Do you all have any videos on ford rangers? I have a 2010 and just wanted to see if there is anything I can do to it

[@MrEanthony33]

Really appreciate this excellent video guys …. I subscribed to your channel.

[@BackroadDriver]

Thanks man!

[@debbann4182]

I would first use Fluid Film.. spray liberally...alot better than an undercoating spray.

[@tmorris5202]

Hi Guys, I have a 2022 F150 Lariat edition and I recently noticed that when I press on the brake pedal to start the truck, the pedal goes extremly close to the floor. This is not normal. I took it to the dealer on 12/26 and they are telling me this is how the brake system works and its working as designed. I don't believe that. Is this a common issue and have you guys experienced this before?

[@jakmove]

Where did you get your truck lift from?

[@MotoVet86]

This dude is wearing sunglasses for eye protection, but no mask for paint lol

[@kubeanie18]

that rear diff sticker up north if not removed... will rust and put a hole on the axle tube i have seen it.

[@PRBB25]

Looking good fellas!

[@deankraft9102]

Looks awesome fellas!

[@BackroadDriver]

Thanks Dean!

[@TheJasbmx]

Did the exact same thing to mine one week after i bought it . That's how it should've came from the dealer.

[@BackroadDriver]

Amen!

[@grimakastatik]

I hate the 2021. Can't wait to get out this thing.

[@joshgarner805]

My new F150 had a rusty diff right on the lot. I'm not concerned about it. I fluid filmed it when I got home and I will reapply at every oil change(3000-5000 miles). It takes a couple minutes plus it works down into all the small areas paint wont reach. Should I have to do this? No, but its not hard to spray so I can deal with it.

[@cwqrpportable]

You make way too much sense

[@stiwrc]

What kind of jack are you using?

[@thesamizer]

It's an ATLAS 6000lb lift. This one is model # MR06 which I think is discontinued but there are others like it.

[@cjpayne677]

New England truck owner, just take a paintbrush and brush some 75-140 rear differential oil all over the steel that isn't factory or dealership undercoated. If surface rust has started, rubber coatings will only trap it under there. Rubber sealer coatings are for new steel that hasn't started rusting. Fluid film is ok but doesn't penetrate as well. Seriously, just brush on some rear dif oil and surface rust is a thing of the past. just don't touch anything rubber with it.

[@deltondecoster1305]

I have A17F150 pretty pretty sad all of the frame rust I have on it every Weld is rusty on the frame rear hitch is rusty rear axle is rusty yes just surface but it really bothers me I'm a young kid and bought this truck on my own spent a lot of money on it and just to see this really bothers me hoping hoping they do something about it at Ford headquarters

[@johnbedell2376]

You guys just saved me $72,000! Looks like not much has changed with the “Big 3” American car companies.

[@angelberrios7843]

Would like to see underside in months ahead to see how it held up please.

[@BackroadDriver]

You got it Angel!

[@mj23bama]

Never thought I’d be sitting on a couch addicted to truck porn. You guys got me hooked. Not sure if I want a F150 like Sam or that new Bronco with a manual Transmission when it comes out. You guys do a really good job. Do you guys sell merchandise hats, shirts, swear shirts?

[@BackroadDriver]

Thanks for watching! We will start offering merch at 15-20k subs. Working on some stuff now.

[@rollingprobablecause19]

I need to do mine now...especially since I lifted it you can see alot more of the undercarriage

[@rollingprobablecause19]

@Greg B i have the 5.0 and I don't have the BBQ tick but I dud have a engine chirp sound that I got fixed by replacing my timing chain tensioners

[@rollingprobablecause19]

@Greg B here is a link to what i did.. kzbin.info/www/bejne/lWTLmJyHgb2sa9k

[@brad265]

Lol you guys are great

[@toddanderson8277]

Why would a brand new truck have rust already? Especially if you don’t live in a rust area?

[@r.dfordtech5996]

Love the videos. I've actually worked on your vehicles at Our parkside Dr location. The gt500 wrap is bad a

[@BackroadDriver]

That’s awesome! Y’all have had both stang and both trucks in the house. Appreciate you guys!

[@waylinvanhalen]

did the same thing to my sprayer booms

[@lenmartin4208]

Did your battery go dead yet . I didn’t have my zone lighting on per the current message from Ford and mine did. I have 1700 miles on it. According to the F150 forms it’s a common problem.

[@thesamizer]

I haven't had that problem. What is the name of the thread?

[@lenmartin4208]

@@thesamizer electrical parasite

[@stephenleblanc4085]

I have a 2023 F150 powerboost and already had the battery replaced.

[@grampageorge3407]

That looks pretty good!

[@jackwells1452]

It would take 5 million year to rust thru that diff.

[@AJourneyOfYourSoul]

It is cast iron and a non issue. But you know the internet, people aren’t happy unless they are complaining about something and screaming ultimatums. I never knew so many people had mental issues until the internet and social media brought it out.

[@cwqrpportable]

​@@AJourneyOfYourSoul Right on man.............. couldn't have said it better.

[@MYLOVEISTHEBESTTOME]

under coat is a heat barrier, paint is better option

[@deathdeny]

Something like this wont seal in the rust and let it grow even larger?

[@BackroadDriver]

This compound is very similar to what Ford uses. As long as it can adhere good and you coat it well then you should be good.

[@danielthomas5872]

Nice..

[@charliedimaria9026]

Hey what rims are those ?

[@BackroadDriver]

Venom Rex 602

[@JamesJohnson-em9pc]

Prior to spraying it with paint and after wiping it down use rust inhibitor. It will last much longer.

[@jonathanfreeman7761]

3 year 36,000 right? Ford: “should be just fine.” That’s just lazy on Fords part my 2015 Chevy wasn’t like that but my 21 Tahoe is just like that

[@TheSaintshockey03]

It looks good now but , rust never sleeps, I used that in a similar situation, weather , heat and getting wet, it will bubble off... Sorry..

[@jackcobbiii1797]

I need one of those shirts;)

[@William-Bill-Munny]

Cosmoline!!!

[@kylebitar1]

mine is waaaay worse on my 21 from dearborn. the dearborb oines are all real bad

[@wildcat896]

i got the same problem with my 2020

[@PeterSalerno]

The lift is a nice touch. 💪. Sam are those OSHA approved Oakley's?😎 #TwoCanSam

[@Jason-pd6jv]

What lift is that?

[@thesamizer]

@@Jason-pd6jv It's an ATLAS 6000lb lift. This one is model # MR06 which I think is discontinued but there are others like it.

[@kenthayer6255]

What kind of lift id that? Gotta link?

[@BackroadDriver]

It is the Falcon sport tow/haul system. Check out the playlist for Sam’s build and watch the full video on that mod.

[@kenthayer6255]

@@BackroadDriver my apologies for not specifying. I mean the lift that is holding uo the truck so he can spray the diff.

[@BackroadDriver]

My bad. It is similar to this: www.harborfreight.com/6000-lb-capacity-scissor-lift-91315.html

[@thesamizer]

It's an ATLAS 6000lb lift. This one is model # MR06 which I think is discontinued but there are others like the one in the link.

[@kenthayer6255]

@@thesamizer thanks much fir the info

[@eproehl]

I did this on my 2012 stang ... It looked even worse

[@GhostOO9]

I thought fords were aluminum? Why would it rust?

[@KyleRattay]

Truck comes with a Rust warranty have them do it meaning the dealership…. That’s my two cents

[@SoldierMed68W]

Factory rust warranty is against perforation

[@hello-u2w]

Is this true? My brand new 2021 f150 has rust on the diff covers as well. I'm calling the dealership tomorrow

[@motiv8d111]

What did they say?​@@hello-u2w

[@hello-u2w]

@@motiv8d111 they didn't do anything. A steel brush rustoleum primer and black matte paint and it looks great!

[@motiv8d111]

@StevenHenein just bought a 2023 tremor 3 weeks ago that was built with a MNF date of DEC 2023. Same thing. Thank you for the tip...will be my weekend project

[@jeremyflasch4079]

I’m sorry but Ford shoulda took care of it , if they aren’t held accountable they will never fix the issue !

[@skat5268]

Yeah well they have a history of fighting stuff like this. Very doubtful customers would come out with much on a class action.

[@BackroadDriver]

Jeremy, we agree but the time to fix the rust is now. Thanks goodness ours wasn’t bad. Some people got hosed.

[@americantrucknation4891]

I’m all fairness, every truck is this way new

[@TheFillyFill]

It’s about a month later…. Still looking good with no rust? You guys are awesome btw lol.

[@BackroadDriver]

Everything looks great. We got some fotage of it in a video that will be going out tonight I think. Make sure you check it out.

[@TheFillyFill]

@@BackroadDriver good stuff. I’ll check it out.

[@BackroadDriver]

Actually, it will be live Sunday at 6PM.

[@TheSinisterCrow]

Can’t wait to buy that truck for cash when u trade it in before the warranty expires lmao 🤣 😆 😂

[@BackroadDriver]

Good luck to you. This truck is going to be supercharged real soon. One of the first couple trucks that gets a supercharger on a 21. You won't be buying mine lol! I hope you enjoy watching the channel. You'll learn a lot over the next few years. Thanks for watching Mark! 😂😂😎😎💥💥😀😂😂🥳🤣😭🥰🥰😚😘🥳🥳🥳

[@TheSinisterCrow]

Lol may not be you but I’ll get someone’s truck when they trade it in lol 😂

[@666dynomax]

Wish ford put drain on their diffs. They must save a few bucks a truck by not doing that

[@ClubMayview]

It will just continue to rust underneath

[@michaelwynn6969]

Ford needs to powder coat the axle housing.

[@grimakastatik]

I'm already having axel issues and the coating that is on there is peeling off already. 2021 stx w/ 1200 miles