Incredible Process Of Making FlyWheel Ring gear Of Suzuki Mehran

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9 ай бұрын

manufacturing #amazing #autoparts #business #businessideas #industrial #industrialsolutions #industries #manufacturer #small_scale_business #smallbusiness #viral #viralvideo

Пікірлер: 371

@krypton1886 9 ай бұрын

Нифига, у них теперь еще и полноценный ЧПУ токарный появился!

@Lowboard_Fun_Research 8 ай бұрын

в 21м веке люди живут!

@user-yh6dr9jn4x Ай бұрын

И гнутый электрод отменили 😅

@killerkane1957 4 ай бұрын

Considering the majority of this type of content, this is damn impressive. Buildings still run down, floor is dirt, and men still do honest work. A CNC machine? Eye protection? Gloves? Impressive. Ever notice the creative jigs, tools, etc in these videos? Someone figures out a process, gathers the equipment, builds simple jigs, and put people to work. As always, there is a behind the scenes person pulling the strings. And making the money. Damn. I just described America.

@user-hr1yf8re5k 8 ай бұрын

Судя по качеству последних европейских и азиатских моторов и других агрегатов основным поставщиком деталей для конвеера являются вот эти вот ребята.

@Arosyby 3 ай бұрын

😂 Да тут еще хоть какое-то качество наблюдается!🤣

@noneck3099 3 ай бұрын

that guy on the drop saw is soooo Mad Max

@mikesantos011 9 ай бұрын

Imagine if they put the gear on movable carts rather than throwing it on the dirty ground after each step of the process

@edschultheis9537 9 ай бұрын

If I ran the place, I would spend a few days making work tables, carts, and organized racks. Get all of the work up off the ground. It seems very inefficient to me. The amount of unnecessary energy that is expended simply picking parts off of the floor/ground is huge over time. But they do make good parts with the machinery that they have. I'm not sure though if the steel is tempered properly for its end use.

@karoma7898 8 ай бұрын

@@edschultheis9537 from what I've seen throughout the years is in Pakistan and India the worker is "expendable", they're basically slaving away, (just remembered, EGYPT TOO! Egyptian workers in Jordan and much of the middle east are worked to death), in Jordan, it was cheaper to bring a bunch of Egyptian workers to carry bricks up a 7-floor building for an entire day than it is to bring a truck with an extendable boom that'll do the work in less than an hour. they owner simply doesn't care, he doesn't see the workers as human.

@user-rg2py7il6p 2 ай бұрын

Где по другому. @@karoma7898

@alexdoc7045 6 ай бұрын

Первый раз увидел работника в ЗАЩИТНЫХ очках...

@dockkkerr 3 ай бұрын

Просто очень ветренно.

@innyroze 3 ай бұрын

это для сюжета. очки дороже рабочих нидай бох поцарапают!

@user-ro2nk4kb5w 3 ай бұрын

Главное в платьях работают, а если затянет.

@innyroze 3 ай бұрын

@@user-ro2nk4kb5w этот негр сломался несите следующего.

@alexbaxter9512 9 ай бұрын

I'm fascinated by these videos, at every stage the item is thrown on the floor, why not use benches, that'll save some backache..

@johnfenn 9 ай бұрын

Agreed. By the time these workers at 45 they are so riddled with pain they can hardly work. How hard would it be to have a bench connecting all the stages.

@user-ev4pb9xj7e 9 ай бұрын

They do all their work from off the ground !!! My back wouldn’t last 5 minutes 😩

@edaminev 8 ай бұрын

В Индии это похоже на фетиш. Смотрел много видео. Везде кидают на землю, потом с трудом поднимают. И везде грязь и пыль. До культуры труда им очень далеко.

@alexbaxter9512 8 ай бұрын

@@edaminev Возможно ли это как-то связано с кастовой системой, высшая каста бросает его на землю, чтобы низшая каста могла его подобрать, тем самым утверждая свою власть?

@sdsfgsty 4 ай бұрын

@alexbaxter9512 that's the dumbest thing I have read in a long time.

@chernoveugen 9 ай бұрын

Термообработки я так и не дождался.

@chack1965 9 ай бұрын

Химическая закалка.

@chernoveugen 9 ай бұрын

@@sergeytestov4865 бендикс живее будет))))

@Hatori88100 9 ай бұрын

@@chack1965Зака́лка, или закаливание, - вид термической обработки материалов (металлы, сплавы металлов, стекло), заключающийся в их нагреве выше критической точки (температуры изменения типа кристаллической решетки, то есть полиморфного превращения, либо температуры, при которой в матрице растворяются фазы, существующие при низкой температуре), с последующим быстрым охлаждением.

@Hatori88100 9 ай бұрын

@@chack1965сам придумал или кто подсказал?)

@pedro66020 9 ай бұрын

@@chack1965еще смотри не скажи кому😂

@user-jo6us3ni5i 9 ай бұрын

Всё отлично,но зачем бросать заготовки напол,бросайте в банки потом их проще передать на другой процесс и ненадо поднимать с пола

@richardw3294 9 ай бұрын

Labour is cheaper than jars!

@user-ds6qf2mv1q 8 ай бұрын

Чтоб железка знала где её место!

@VasiliyAleksandrovich 8 ай бұрын

Вы не понимаете, это часть национальной культуры производства.

@Skidderoperator 3 ай бұрын

Mechanically inclined goat farmers.

@innyroze 3 ай бұрын

так положено! еще надо скотчем обмотаться ебнуть кувалдой и какимто говном обмазать держа деталь ногами

@azrael834 9 ай бұрын

I didn't see any heat treatment. Soft iron gear? Chemical effects give it a color as if it had been broken by heat treatment. Didn't the material harden from so much soaking?

@NutsandGuts 8 ай бұрын

That's why they make so many of them, they only last three months probably.

@chrisbis36ify 8 ай бұрын

12.35 ish onwards. Looks like hot salts infusion to me. Then rinse, then neutralise. He then blackens them and finally oils.

@azrael834 8 ай бұрын

@@chrisbis36ify In a plastic barrel with some chemical balls in it? He doesn't look hot. Neither is iron.

@chrisbis36ify 8 ай бұрын

@@azrael834 no..... the metal looking tank. Brown in colour (liquid) its bubbling, which makes me think its heated. There's a tall gas cylinder on the left. You will notice for the latter stages, they don't handle the gear by hand, but rather carefully on the end of a slight hooked long rod. Maybe they have been heated somewhere.

@azrael834 8 ай бұрын

@@chrisbis36ify If you look at it, it picks up the waiting parts from the ground with the hook tool, which cannot be hot. The angle tool is needed because there are caustic liquids in the barrels. You can't dig into it with your hands. It is possible that these parts were heated in one of the phases that were left out, but then they should have been heat treated immediately while the metal was still glowing. And because of that, he would have already discolored. The way I see it, they use various acid tricks to make a hardened level, as if that would have happened.

@kotkotikow 8 ай бұрын

Кольца не закалили, просто сделали вид(заворонили), что они закалены вот такой вот хлам и продают

@Evgeny_Sannikov 8 ай бұрын

@@davkras1942 Феном можно нагреть "спец"

@andipak 8 ай бұрын

А мне не понятно. Они кольца сваркой сварили. Потом без термо обработки на мехобратботку . Да у них должны резцы на ЧПУ лететь каждые пару деталей. Явно какойто обман в съемке. Или они с чистого железа эти шестерни делают.Спецально под дурачков косят

@user-vx8zv6bw1y 4 ай бұрын

Так сталь низкоуглеродистая😂😂😂😂😂😂 Какая-нибудь ст3. Вон она как легко в бублик сворачивается. Швы на такой стали будут незакаленные.

@innyroze 3 ай бұрын

@@andipak никакого обнана! настоящее японское качество!!!

@oskoln 3 ай бұрын

@@andipakни не нуждаются в закалке

@user-fw3uj3wn1e 8 ай бұрын

Я увидел чудо: в Пакистане есть станок ЧПУ.

@Lowboard_Fun_Research 8 ай бұрын

Я слишал, их всего три на всю страну)

@Tatal.b 2 ай бұрын

Dizem que eles tinham 5 ,mas venderam 2, pra China

@manufacturingpoint 9 ай бұрын

Nice Process....❤❤❤❤❤..

@chrisbis36ify 9 ай бұрын

Can not believe the 'throw-away' nature of each stage of manufacturing...... instead of let's say sliding the rings over a slightly angled tube or pole that the product can slip down. Easy materials handling thereafter

@mohidkashif6174 9 ай бұрын

Amazing work

@davidhall8874 9 ай бұрын

What I can't understand is why create something then throw it on the ground which the makes someone have to pick it up and carry it to another place then throw it on the ground only to have the same process repeated until the product is finished? Can they not get better organized?

@danneumann3274 3 ай бұрын

They dont care about the backs of their employees. Could You imagine how much better this operation would look with some benches and some wheeled carts?

@kaiLi-123 13 күн бұрын

High-quality steel manufacturers, production and sales companies

@RameshKumar-mt8jg 9 ай бұрын

Material saving good 😊

@luqmanluqmantariq9558 9 ай бұрын

Great 👍

@anonomoustache 9 ай бұрын

With the equipment available and those conditions, what these skilled workmen produce is nothing short of remarkable, well done.

@scottbilger9294 3 ай бұрын

Remarkable is the word

@porhporhev493 3 ай бұрын

На высокочастотник для закалки зубьев ещё не заработали видимо. Столько труда впустую😮

@Lowboard_Fun_Research 8 ай бұрын

Следующее видео хочу о производстве индусами турбореактивных лопаток))

@metricstormtrooper 3 ай бұрын

The Russians would be first to buy them.

@innyroze 3 ай бұрын

@@metricstormtrooper сало уронили

@user-uv7bl2lc9u 5 ай бұрын

Всегда с восхищением смотрю подобный контент! Старые станки, отсутствие нормальных человеческих условий для работы, но люди знают свое дело и имеют огромные знания, опыт! Респект и Уважение!

@Psixolog_1972 4 ай бұрын

Может это наше будущее... Только такие, мы уже сдали в металлолом...а другие, нормальные, нам, не продадут...

@ahill7099 8 ай бұрын

Weird how you don't line the rings up before making the gear teeth

@jrstafe8009 9 ай бұрын

No hardened?

@sgtbrown4273 9 ай бұрын

It is not always beneficial to harden some gears because they may actually wear faster and crack under the constant starter gear engagement.

@imtheeastgermanguy5431 3 ай бұрын

@@sgtbrown4273 but they need to be tough because the gear from the starter is pretty hard/tough. It would wear down a too soft metal fast

@bartnieuwendijk1024 3 ай бұрын

Everybody is complaining about them trowing it on the ground again and again, these people don’t have backaches they are backaches

@amarkhan6426 8 ай бұрын

Nice ❤Nice

@Hatori88100 9 ай бұрын

Без закалки это не законченное изделие!

@Maximspec 9 ай бұрын

зато с щелочным воронением

@Lowboard_Fun_Research 8 ай бұрын

Да ктож знает, ктож знает)

@normanedwards7220 9 ай бұрын

Is there a reason why at the end of every part of the process of making these things that they are thrown to the ground .........why ???????

@tengkusulaiman 9 ай бұрын

I watched a motorcycle tank manufacturing earlier, also with that delicate item, thrown to ground. 😢

@TheSeaCrocodile 9 ай бұрын

Main reson to throw them is that the rust goes off... 😊

@alanwann9318 9 ай бұрын

You forgot "hit it with a hammer"

@200milesaway6 9 ай бұрын

A lot of people like instant gratification and the act of throwing something and it making noise gives them that subconscious buzz. Have to explain to them in a particular way that it just dings the metal and hurts everyones ears and they stop.

@keithrussell8778 8 ай бұрын

Is the chemical treatmentphosphating to prevent rust.

@lucianosoares7351 8 ай бұрын

Sensacional parabéns

@ovidiovalladares3310 9 ай бұрын

No heat treatment i like my flywheel ring that will last a few months

@swarfs 9 ай бұрын

I thought hardening was essential?? For starter rings. I can't believe it's not hardened.

@semihoz506 9 ай бұрын

Isıl işleme gerek duymuyorlar deneme yapılmış daha önce

@LegendLength 8 ай бұрын

@@swarfs that's what she said

@howardosborne8647 8 ай бұрын

@@swarfsRing gears are not hardened. I have replaced many flywheel ring gears over the years and to remove the old worn gear we simply drill a hole just beneath the teeth and give it a couple of blows with a hammer and chisel. They are quite soft and ductile.

@bigchrisrogers 8 ай бұрын

@@howardosborne8647 The body of the ring gear is not hardened, it has to be more ductile to shrink fit and grip onto the flywheel. The teeth are hardened to resist wear, typically to over 45 Rockwell hardness.

@walter9724 9 ай бұрын

All those chemicals get dumped into the local waterway (river) when they're finished with them

@yimemontesarboleda3213 2 ай бұрын

Es muy increíble la fabricación de estas volantas por Ustedes. Me agrada mucho la coordinación de todo el equipo, ese compañerismo para que todo salga bien. Deberían hacer una sucursal en Cali Colombia, yo invertiría.

@tariqhussain3137 9 ай бұрын

Really good work

@user-li3kf6nh7o 8 ай бұрын

ТОПГАН ПУЛЛАРИНГГА АЛЛОХИМ УЗИНИНГ БАРАКАСИНИ ЗИЁДА МУЛ КУЛ КИЛИБ БЕРСИН ...АМИН...❤❤❤❤❤❤❤❤❤❤❤

@perropulgoso3351 3 ай бұрын

Glad to see them taking all the necessary safety precautions.

@PastorJoseCamachoduran-sx4re 5 ай бұрын

Muchas bendiciones Saludos desde República Dominicana

@poptartmcjelly7054 8 ай бұрын

didn't know chocolate milk could be used as cutting fluid

@user-di6ul7po1e 7 ай бұрын

شیر شکلات نیست ، آب صابون هست

@user-di6ul7po1e 7 ай бұрын

آب صابون ترکیبی از سود آهن و گازوئیل و آب و چند مواد دیگر میباشد

@rodgercottrill3342 8 ай бұрын

A master piece

@MechanismAnimation 9 ай бұрын

Good.😎👍

@vakilsaifi6475 9 ай бұрын

GOOD JOB

@jaishetty4469 8 ай бұрын

Flywheel ring gear is used for starting the engine. It connects to the starter motor via a solenoid. I hope this material is not plain Mild Steel, as that won't survive the brutal torque on it.

@nedimvarol5278 8 ай бұрын

Ellerinden nur gibi emek çıkan emekçi kardeşim çalışma şartları çok ağır ve ilkel Allah hepinizin yardımcısı olsun. Patron parasına para katarken biraz sizlere daha güzel bir fabrika veya işletme kursun

@Hizone1 7 ай бұрын

Heat treatment is ignored deliberately. They want frequent damage of gear to attain more business.

@vladimirpc4537 9 ай бұрын

Это кошмар, а не производство 😢 поэтому сейчас все одноразовое качества нет от слова совсем, потому что производят такие черти всё

@vid7357 9 ай бұрын

ого! импортозамещение подвезли!

@romulofigueroa2907 9 ай бұрын

Segun mi opinión trabaja con acero AISI 1045 o AISI 4140, y el endurecimiento lo realiza con proceso de NITRURADO en Sales , buena técnica, falta adecuarse un sistema Lean y 5 Ss mínimo mas el tema de seguridad personal.

@sergiodamico3256 8 ай бұрын

A técnica da peça não discuto, mas a maneira de fabricação (om/organização e método) e mais o ambiente de trabalho não são de uma fábrica. Muito rudimentar e poluído. Pobres trabalhadores. Alias vendo outros vídeos, é característica deste país.

@screwsnutsandbolts 2 ай бұрын

Good videos ! 👍

@dotell3359 16 күн бұрын

Wow 😳😳

@user-cr7qm6tq1v 9 ай бұрын

Отрезной круг без защиты ,ни какой техники безопасности.

@user-cc9hi3kt4u 3 ай бұрын

защиту трУсы придумали, кто не рискует тот не пьет шампанское

@egancraneriggingservicesin9142 3 ай бұрын

These people work good job

@derekbueckert7428 5 ай бұрын

Cool and good enough for small engine that crank over easy they should last a while but they really should be tempered steel for bigger ones

@PILOTabcdce 9 ай бұрын

заворонили химически-типа закалку прошли, на самом деле сыромятина

@pedro66020 9 ай бұрын

Черно и ладно😂

@pedro66020 8 ай бұрын

@@davkras1942 сами то не дурь написали?! Греют максимум до 200 градусов для посадки, а не до 860 и в масло или воду.

@baburaj5899 8 ай бұрын

സൂപ്പർ

@abeehakashif3854 9 ай бұрын

👍🏻👍🏻👍🏻👍🏻

@brianevans1946 2 ай бұрын

I'm never buying a Suzuki now...

@user-ho7ml1tc6g 9 ай бұрын

Покрасили шестерню якоби она термообработана))

@SilverRainSR 9 ай бұрын

Ага, мало того что сырая , так еще и сварена...

@user-cc9hi3kt4u 3 ай бұрын

@@SilverRainSR свареное не может быть сырым

@SCANIA730 2 ай бұрын

@@user-cc9hi3kt4u 🤣🤣🤣🤣

@ChungNguyen-ob7ku 4 ай бұрын

OK I see you working very good

@punjabilivekustihub 9 ай бұрын

Good👍👍👍👍👍💯💯 pl s

@user-cb8zr2fi6p 8 ай бұрын

good working.

@user-lv1ci7zn8w 8 ай бұрын

Штото я с химией не разобрался, это что цементная?

@alfrescabanilla2504 9 ай бұрын

is it prohibited to clean the surrounding in pakistan?most of the factories are stink and dirty....

@northernmetalworker 9 ай бұрын

What's it to you? Do you work at a Chinese factory?

@alfrescabanilla2504 9 ай бұрын

@@northernmetalworker real talk....working here in Korea....

@northernmetalworker 9 ай бұрын

@@alfrescabanilla2504 Korea is more expensive than Pakistan.

@ernestcotton9324 9 ай бұрын

Their bosses do not care, they want product

@fulf 9 ай бұрын

But if clean more productivity = more money

@MarcaoAraujo-pe8rg 5 ай бұрын

Ainda bem que a segurança no trabalho e nota 10

@edaminev 8 ай бұрын

Когда маслом смазывали было видно, что это только для видеосьемки делают. Все следы масла на земле и на столе были свежими старых пятен не было. Обьясняется просто: они обычно не смазывают так тщательно: просто масляной тряпкой с одной стороны детали мажут и суют в пакет. За несколько дней масло пропитывает всю деталь.

@amirheydari2871 9 ай бұрын

Very good

@bill53uk 8 ай бұрын

why are these rings not hardened, not going to last long

@rishikeshhk5858 9 ай бұрын

Mehran is like Maruti suzuki 800, older version. Which only rich ppl can afford in Pakistan.

@peterfitzpatrick7032 9 ай бұрын

There must be a lot of "rich people" in Pakistan, judging by the number of ring gears they are making... these certainly, guys are not rich...😧

@freedom_aint_free 3 ай бұрын

I wonder how long is the time span between fatal/serious injuries at work ?

@kashifmajeed7709 9 ай бұрын

👏👏👏👏👏👏

@robertorivelinopereiradano2368 2 ай бұрын

Primeira vez que vejo nos videos alguém usando proteção individual EPI.😊

@mrechbreger 9 ай бұрын

9:27 an unskilled eye might say impressive work, a skilled eye will have a look if all the teeth have the same length/shape otherwise the transferred speed will be not continuous per rotation. That said I manufacture precision gears myself. 11:03 looks bad ... failed production or within the specified tolerance? 14:10 the gear teeth don't seem to look the same (height) so either there's a problem with the fixture or with the gear hobber.

@FieldWarrior 9 ай бұрын

The devil is in detail . Nice Observation!

@wojtas-4 9 ай бұрын

Nie hartowane

@mrechbreger 9 ай бұрын

@@wojtas-4 it's for a Suzuki Mehran, not for a car .... (just a joke)

@thinkforyourself2109 9 ай бұрын

From what I've observed in these videos from Pakistan, a lot of stuff is made this way in small factories and roadside shops in poor conditions, but it's sufficient for the industry there. Parts are probably inexpensive, they wear out fast from hard use, are replaced, and the old parts are melted to make new parts. They recycle everything. That part of the world is undergoing its industrial revolution, just as the West did about 150 years ago - except they have the advantage of a lot of new techniques the West did not have then.

@LegendLength 8 ай бұрын

Lack of heat treating was strange to me. Surely that would increase the strength a lot? I see it promoted by western gear manufacturers. Also being precision ground not sure how that differs from a cob like in this video though.

@truonggia4805 9 ай бұрын

Mặc đồ này nhìn sợ thế nào ấy...sợ bị cuốn vào thì nguy hiểm lắm...

@ShahzadHussain-rj5zw 9 ай бұрын

👍👍👍👍👍❤️❤️

@UmerRajpoot-qq7ug 7 ай бұрын

Sir ap se rabta kis trha se ho ga

@duongvuong2762 8 ай бұрын

Cho hỏi dung dịch màu cam của các bạn là chất gì vậy?

@JohnDoe-es5xh 9 ай бұрын

You need more tables to treat you back with care.

@elanjacobs1 9 ай бұрын

Dude, look at where they are. Just having tables is a bonus lol

@Wowmechanics1 9 ай бұрын

Yes : Respected Your Mind Blowing Skill By Wow Mechanics1

@user-jg5br5ms4t 8 ай бұрын

❤❤

@thanhhoangnguyen34 8 ай бұрын

❤❤❤❤

@ManhNguyen48119 2 ай бұрын

They’re working hard even though they’re not wearing any protection gears to work but still make the job done perfectly.

@alevans51 8 ай бұрын

Good to see improved safety. Modernization too. Good work guys! Allen in USA.

@djamellabiod1475 9 ай бұрын

My God, the cutting disc without any protection, if it breaks, pierces his body, I don't understand these types of people, they don't use any type of safety equipment...

@shaykheebee7995 5 ай бұрын

Bhai ye company kahn hai

@alke5879 9 ай бұрын

The workers are hardworking, but they are poor, the owner does not provide them with basic protective equipment - gloves.

@RameshKumar-mt8jg 9 ай бұрын

Pl. Safety guard provide

@mv20rc 9 ай бұрын

Do you not work when it rains?

@Miss-xr8oh 9 ай бұрын

Молодцы 💙

@shaykheebee7995 5 ай бұрын

Pls let me know with company name.

@husnaintariq1806 7 ай бұрын

❤❤❤

@nandofigueira2005 9 ай бұрын

I fully support the workers, the real evil ones are the owners of these factories by not giving these workers decent wages, adequate clothing and above all, health insurance for accidents at work.

@pingoloco1199 8 ай бұрын

I don't think the owner is making a huge amount of profit in the first place given the fact they chose them for the price (cheap price). It's pretty easy to judge base on zero knowledge of the whole picture

@LegendLength 8 ай бұрын

Is that a guess or do you know what the owners earn?

@bharamurayar3025 6 ай бұрын

@@LegendLengthI certainly know that owners are as rich as workers