PLC Ladder Logic for a Pallet Sorting Conveyor Based on Pallet Height | EasyPLC Machine Simulator

PLC Ladder Logic for a Pallet Sorting Conveyor system
Programmable Logic Controllers (PLCs) are a crucial component in many industrial automation systems, and ladder logic is a popular programming language used to create control programs for PLCs. In this article, we will explore how ladder logic can be used to control a pallet sorting conveyor system.
A pallet sorting conveyor system typically consists of multiple conveyor belts and sensors that are used to sort incoming pallets based on certain criteria, such as size or destination. The PLC is responsible for receiving input from the sensors, making decisions based on this input, and activating the appropriate conveyor belt to sort the pallet.
To control such a system using ladder logic, we first need to define the input and output (I/O) points for the PLC. The inputs may include sensors that detect the presence of a pallet on the conveyor, as well as sensors that measure the size or destination of the pallet. The outputs may include the control signals for the conveyor belts, as well as any indicators or displays that are used to communicate the status of the system to the operator.
Next, we can create a ladder logic program that defines the logic for sorting the pallets. This may involve creating multiple rungs on the ladder, each of which represents a different sorting decision. For example, one rung may be used to sort pallets based on size, while another rung is used to sort pallets based on destination.
To create a rung, we can use logical operators such as AND, OR, and NOT to define the conditions that must be met in order for the rung to be activated. For example, we might use an AND operator to specify that a pallet must be detected by both a size sensor and a destination sensor in order to be sorted by a particular conveyor belt.
Once the ladder logic program has been created, it can be uploaded to the PLC and tested to ensure that it is functioning as intended. If any errors are detected, the program can be modified and re-uploaded until the system is operating correctly.
In conclusion, ladder logic is a powerful tool for controlling a pallet sorting conveyor system using a PLC. By defining the input and output points and creating a logical program using logical operators, we can create a control system that accurately sorts incoming pallets based on various criteria.
0:00 Intro
0:30 Explaining the Ladder Logic
7:50 Running the Pallet Sorting System
8:05 Watching the Ladder Logic control the machine
10:55 Testing Machine E-stop
11:20 Machine Start with proper recovery
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[@ShaneWelcher]

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[@Levib3139]

I love it how simple you made this logic. I would have added at least 3 more rungs just because I’m not used to simplifying it. That’s why I’m watching all your videos to learn. I had a question, did you actually create the conveyor sorter in the simulator or it came like this and you only programmed it? Thank you

[@ShaneWelcher]

This was a pre-built machine, a template. Yes, all I did was program the plc logic

[@tonyburris2274]

The logic is simple and easy to understand. The only thing throwing me off is the delay on the Conveyor distribution advance. The conveyor runs constantly which is shown on rung 4, but there is a delay after the pre stop drops. I keep looking for the pallet to advance onto the Conveyor distribution advance after the pre stop drops.

[@ShaneWelcher]

It's an OPC delay

[@tonyburris2274]

Gotcha. Thanks.

[@hamzakourta4509]

I really want to learn this way of programming with ladder logic I'm taking classes in my university and all we do is setting up the Grafcet (SFC) then converting it to ladder through set/reset equations I am used to this method so thinking in LD is a bit hard to me, but your videos chow how naturally it can come can you help me find my way to start thinking in LD? Any resources where I can find practice and learn more?

[@ShaneWelcher]

Take my plc training course www.allen-bradley-plc-training.com/p/plc-programming

[@hamzakourta4509]

@@ShaneWelcher I am not actually able to pay for such training, is there any free alternative?

[@ShaneWelcher]

@@hamzakourta4509 There is a small course that is free

[@interboom3021]

what software u use sir

[@ShaneWelcher]

EasyPLC Machine Simulator.