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This video shows the demonstration of “Color Based Product Sorting System using PLC”. In last two decades, there has been a rapid growth in demands of manufactured products of every category. Implementation of automation in manufacturing process helps in meeting this increase in demand. Product sorting system is an integral part of the packaging department in any industry. Automatic sorting systems allow for fast and efficient sorting of products, and this sorting process is often done on the basis of certain property of the product itself, example: on the basis of size, color, weight and so on.
This system shown here does the sorting process on the basis of the color of the product. It has a specially built, high sensitivity optical color sensor, which sends the color data of the “product in proximity” to the PLC via a processing circuitry.
Sorting system also consists of a pneumatically actuated piston which pushes the particular colored product from conveyor belt to the separation bin. These pistons are controlled by solenoid valves through air pressure, where these solenoid valve is controlled by Programmable Logic Controller (PLC). The PLC coordinates with sensors and piston valves in order to achieve the desired functionality and demonstrate the fully automated Color Based Product Sorting System.
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