Pneumatic Cylinder Selection Calculation | Step by Step ultimate guide

How To Make selection of Pneumatic cylinder
Part 4 Link: • Machine Design in Soli...
CAD Download Link:
drive.google.c...
In this video you will lean how to make selection of pneumatic cylinder from completely scratch by understanding the concept of Pneumatic system,
Following steps
1. We understand the how a pneumatic cylinder actually works
2. Determine the force of application
3. Determine the given air pressure
4. Consider Factor of safety
5. Calculate the Piston Area using formula of pressure
6. Calculate the pneumatic cylinder bore diameter using formula of area of circle
7. Determine the stroke length of pneumatic cylinder
8. Talk about difference features of pneumatic cylinder
9. Talk about type of pneumatic cylinder
This video explains every design steps and clear design approach in very detail which helps mechanical design engineer to grow in their design career.
#Machinedesign #Mechanical #Solidworktutorial #Mechanicalengineering #Pneumatics #Hydraulics #MASTERCLASS
#actuators #pneumaticcylinder
Chapters
0:16 Pneumatics cylinders working
1:32 Pneumatic cylinder force calculation
3:32 Pneumatic cylinder factor of safety
4:40 Pneumatic cylinder Pressure calculation
5:33 Pneumatic cylinder bore diameter calculation
6:11 Pneumatic cylinder stroke calculation
6:55 Pneumatic cylinder cushion
7:08 Type of pneumatic cylinder

[@mastermechanicaldesign]

Solenoid valve seletion Guide kzbin.info/www/bejne/jX7KYq1oeriEZrMsi=3-lwamGA9TCFacls

[@parttimegamer3536]

Hi im from tamilnadu, i dont know hindi im easy to understand english you can go with full in english.

[@mastermechanicaldesign]

I am sorry for this, however all the videos after this video are in english language only

[@parttimegamer3536]

@@mastermechanicaldesign thanks keep going its very helpful for me 😊

[@moviebeast4255]

sir this calculation works on vertical application

[@mastermechanicaldesign]

Yes

[@cadones3320]

Sir make video on roller chain conveyor design calculation

[@Praneshkalel-p8o]

Sir i am design engineer i want to know during pneumatic clamp openings how to set pivot point how to calculate force please make video on that as earlier possible

[@mastermechanicaldesign]

Hi Pranesh, If I'm right you are talking about kind of toggle type clamping with pneumatic cylinder? and want to know how to design and set pivot point? also, how to calculate required pneumatic cylinder force to clamp something at given force? Please define in detail.

[@Praneshkalel-p8o]

@@mastermechanicaldesign exactly sir please make video on this its urgent basis please and i am welding fixture designer so i want to knowledge about bIW is there any youtube channel or your channel avaialbe for specific that

[@mastermechanicaldesign]

@@Praneshkalel-p8o Hi, Okay I'll made this video on it, but it may take time. already some series on the way. Any channel about BIW: I haven't found any channel till now. just search on KZbin. 👍

[@saravanatr7062]

Bro why we have to choose d Sq root before selecting cylinder

[@mastermechanicaldesign]

Area of circular piston equal to pi x d2 So we need to calculate d (diameter). That's why. Simple mathematics equation

[@balisingh5108]

Your presentation skills are next level. Keep up the good work. I just subscribed.

[@mastermechanicaldesign]

Thank you so much 😊

[@krishnaprasanth839]

Each content is so helpful brother. Thank you so much. One kind suggestion, please make the videos completely in English. Or else, kindly add English Captions for the video.

[@mastermechanicaldesign]

Hi krishna, Sure Now I'm making content in English, like Linear actuator series

[@krishnaprasanth839]

@@mastermechanicaldesign thank you brother

[@monty9164]

From where we can download cad model of Pneumatic Cylinder for making projects and for proper fitting details like bot size (for making hole in fixture plate)

[@mastermechanicaldesign]

From pneumatic cylinder brand website, Like SMC and Festo

[@viralaajkal0079]

What is the factor of safety considered in hydraulic cylinder design

[@mastermechanicaldesign]

So many FOS. A detailed series is coming soon on Hydraulic.

[@harish6878]

Sir what if pneumatic cylinder is in horizontal, vertical and certain angle? Then how to find pneumatic cylinder calculation? Same calculation will follow or we have to add gravitational force into this equation?

[@mastermechanicaldesign]

Pneumatic cylinder bore diameter calculation will remain the same in all the situations (Bore Area = Force/Area) But Force calculation will change in Horizontal and certain angle conditions, Force = mass X g X coefficient of friction of guide X cos A In Horizontal condition Cos A = 0, means 1 So, in Horizontal condition= mg X coefficient of friction

[@FallLineJP]

Great video but drifting in and out of languages is breaking my brain 😂🎉

[@mastermechanicaldesign]

Ummmmmm. I will make video on pneumatic cylinder selection in English, by the way, rest of videos are only in English

[@pranithshetty6640]

How did you select the stroke length of 150 mm for 10mm press depth. I have a press depth of 5 mm so what should be the stroke length

[@mastermechanicaldesign]

Already discussed in same first comment

[@vishnuc3593]

what is the factor of safety for bending application

[@mastermechanicaldesign]

2 times, should be consider

[@akhila838]

Problems are not real problems😅 in exam point of view 🥲

[@mastermechanicaldesign]

College exam ?

[@MinalkumarPatelB]

Very Industrial relevant and pro level practical & quality content...👌👌👌👌👌👌👌👌

[@mastermechanicaldesign]

Thank you so much Minal, Pure kosis rahega.. Quality ko aur push karne ka with time.

[@dailyduniya3986]

1337.58 ko apne 36.27 mein kesa convrt kiya.?

[@mastermechanicaldesign]

1337.58 is D2 (diameter square) , Then calculate D- diameter (Square root of 1337.58) = 36.27

[@airtel1730]

Dear, can you make calculation to select swing clamp cylinder, please

[@mastermechanicaldesign]

Yes definitely, noted

[@jamesowusu-ansah595]

How did u get the value for the stroke length?

[@mastermechanicaldesign]

In milling machine, usally angualr contact bearings. back to back

[@moviebeast4255]

sir in cylinder return stroke the rod diameter matter

[@mastermechanicaldesign]

Yes, if load is applied during reverse stroke. Rod diameter will matter. Because the rod diameter area will be minus from the piston diameter area. The effective piston area will decrease. So minus the rod area from the piston area and then calculate force or required pressure.

[@Praneshkalel-p8o]

Sir i am design engineer i want to know during pneumatic clamp openings how to set pivot point how to calculate force please make video on that as earlier possible

[@mastermechanicaldesign]

Hi Pranesh, If I'm right you are talking about kind of toggle type clamping with pneumatic cylinder? and want to know how to design and set pivot point? also, how to calculate required pneumatic cylinder force to clamp something at given force? Please define in detail.

[@Praneshkalel-p8o]

@@mastermechanicaldesign exactly sir please make video on that on urgently basis

[@awesomeakela1127]

If compression load is 24 T . What will be pressure is required to compress this load

[@mastermechanicaldesign]

Depending on pneumatic cylinder bore diameter, larger the bore diameter, lower pressure will be required, smaller the bore diameter higher pressure will be required, For calculation, keep the pressure 5 Bar (Industry standard air pressure) and calculate the bore diameter for give load 24 T.

[@awesomeakela1127]

@@mastermechanicaldesign we have hydraulic cylinders not pneumatic cylinder . What is pressure for hydraulic cylinders we will take for calculation

[@mastermechanicaldesign]

Max 100 bar, with gear pump

[@karthickkd1150]

It will be useful if u convey in English sir

[@mastermechanicaldesign]

Hi Karthick, Yes, I will bring Pneumatic series in English also. Rest of videos are in English.

[@Praneshkalel-p8o]

Sir i am design engineer i want to know during pneumatic clamp openings how to set pivot point how to calculate force please make video on that as earlier possible

[@mastermechanicaldesign]

Hi Pranesh, If I'm right you are talking about kind of toggle type clamping with pneumatic cylinder? and want to know how to design and set pivot point? also, how to calculate required pneumatic cylinder force to clamp something at given force? Please define in detail.

[@Amol372]

Yes I'm also looking for the same, clamping a BIW sheet metal part@@mastermechanicaldesign

[@mastermechanicaldesign]

Okay!! Noted!!

[@sumitrohilla6732]

Your way of Representing is awesome.Please bring videos on selection of ballscrew in Machine also.🙏

[@mastermechanicaldesign]

Ohh my god.. How you knew I'm working of ball screw actuator project.. Yes videos are coming next week.. Probably on Wednesday.. i'm too much exited to share..

[@datta3ya]

I wish our college education was like this

[@vivekmodi1859]

very informative and very well explained

[@mastermechanicaldesign]

Glad you liked it Vivek

[@muzmmils]

Hello, Thank you for the great video, Please share Hydraulic cylinder design calculations as well.

[@mastermechanicaldesign]

Okay

[@actoncovid-19responsibly26]

Thank you so much as always. May you please consider about rotary pneumatic mechanics. If you are able to give me an example about the water bore well detail mechanism I would be gaining more knowledge.

[@mastermechanicaldesign]

Okay sure! Noted

[@Mirror_Holder]

Hello, I was wondering why most pneumatic cylinders are rated at 1MPa pressure even though the material is capable of handling much more than that? Reason am asking because I've been looking for a penumatic cylinder that is rated to at least 5MPa pressure?

[@mastermechanicaldesign]

actually this is not about cylinder material capacity. It's about producing and storing the air pressure. And for commercial use air pressure is allowed to 1 MPa only.

[@Mirror_Holder]

@mastermechanicaldesign OK, the question I should ask then, if a cylinder is rated at 1MPa, can I feed it with 8 MPa air pressure, will it be able to withstand it for few minutes for example? What do you think

[@mastermechanicaldesign]

No you should not feed 8 Mpa, because pneumatic cylinders manufacture the cylinders at rated pressure 1 Mpa only. Because they know that pressure is never going to be beyond 1 Mpa. But if you really want to operate on 8 MPa (i don't have any idea how you goona produce that much high air pressure) You can use a hydraulic cylinder.

[@Mirror_Holder]

@mastermechanicaldesign makes sense, but would hydraulic cylinder work with pressurised air?

[@mastermechanicaldesign]

Yes definitely.

[@appukumar433]

Very useful video

[@mastermechanicaldesign]

It took me 7 hrs to make 7 minute video hehehe.. animation and all that

[@SolidTrouble]

Helpful Content 👍🤙

[@mastermechanicaldesign]

Thank you so much for your compliment 😊😊

[@Akshay_Todkar_]

Greate ❤ Excellent

[@mastermechanicaldesign]

Thank you so much 😊

[@informationtube116]

Hi, Can you put mechanical fundamental video to cover automation level ony.

[@mastermechanicaldesign]

Which fundamentals, could you elaborate

[@gamermarut1656]

Thanks sir now i can flex by selecting pneumatic cylinders by my own

[@mastermechanicaldesign]

Flex ?? 😂😂

[@pandeyraj3522]

Thank you sir

[@mastermechanicaldesign]

Welcome

[@chintanmehta4695]

Nice sir

[@mastermechanicaldesign]

Thanks and welcome 🤗

[@asatheesh7801]

Excellent Teaching by practical way

[@mastermechanicaldesign]

Thanks and welcome

[@ManjeetKaur-nq4nu]

Sir force to kg me hota hi nhi h wo to Newton me hota h to aap ne force kg me kyu liya or agar 35kg hum force bhi mane to wo 35N hoga na

[@mastermechanicaldesign]

Ha force Kg me nahi, Newton me hota hai. Pr hum Load ko Kg me bhi bol dete hai, jese ki bolte hai na 1 Ton ka load hai, To yaha pe hume pneumatic cylinder se 35 kg jitna load lagna tha, (Technically 35 Kilogram-force) Aur Kgf se Newton me convert karne ke liye, Hum Mass (Kg) me 1g (9.81 m/s2) se multiply kate hai, means 35X9.81 = approx 350 Netwon, But pneumatic cylinder ke selection me hum Factor of Safety bhi consider krna hota hai, to isme 1.5 times liya hai, means 350X1.5 = 525 Netwon.

[@ManjeetKaur-nq4nu]

Sir but Newton me to gravity ki value include hoti hai to hume agar 35kg koi bole to hme 35 divide by 9.81 karna chahiye na taki hamari value Newton me aaye i think

[@mastermechanicaldesign]

Nahi aap aise samjho, 35 Kg mass hai. (Weight nhi hai) Aur Weight Force (N) equal to Mass (Kg) X acceleration (g) Isliye 35 X 9.81 Means ak 35 Kg mass ki object, earth ke upar 35X9.81 Newton ki "weight force" apply karti hai. Isliye hum is weight force ko kgf bhi bolte hai 1Kgf = 9.8 Newton 35Kgf = 35X9.81 Newton

[@ManjeetKaur-nq4nu]

Sir mujhe ek hydraulic cylinder design krna h to mujhe pressure kya assume kr ke design krna chahiye do you have any idea

[@mastermechanicaldesign]

Hydraulic pressure depends karta hai aap ke selected pump pe. Most of applications me hum Gear pumps use krte hai. Jo ki 150 Bar tak easily available hota hai market me. But before Hydraulic cylinder design please confirm your pump specifications

[@datta3ya]

million thanks

[@mastermechanicaldesign]

You most welcome 😊

[@pranithshetty6640]

How did you select the stroke length of 150 mm for 10mm press depth. I have a press depth of 5 mm so what should be the stroke length

[@mastermechanicaldesign]

Actually i have explained this, in this video. Anyway.. technically for 5 mm pressing depth. 5 mm or any stroke length value more than 5 mm can work. But for pressing first we have to do the placement of the part into the fixture. And during placement, There should be enough gap (150-200 mm) between fixture and top pressing tool So that we can easily place our components into fixture without touching the top press. So we should consider the components size as well. Let say. Your pressing depth is 5 mm Components size is 100 mm Then we should consider stroke length 5 + 100 + 150 (gap between top tool and bottom fixture) = 250 mm approx. Or more