Working on a 2006 Polaris Outlaw that went out of time.
Пікірлер: 69
@kylemccracken4724Ай бұрын
Thank you
@mannymarquez63563 жыл бұрын
Great video I have a 2005 Polaris predator that has a crank no start and it’s out of time I’m going to Check the timing and this video is exactly what I needed as a guide
@mg0163 жыл бұрын
Thanks!! I hope you get your Pred working.
@juaritoz312 жыл бұрын
Sorry to late lol. But did it work?
@juaritoz312 жыл бұрын
Do you have Instagram?
@davidmccurdy5199 Жыл бұрын
Great video, very helpful. Thank you
@mg016 Жыл бұрын
Thanks!
@pimentel85jp2 жыл бұрын
Very good video and well explained. Thank you
@mg0162 жыл бұрын
Thanks!
@williambasco24043 жыл бұрын
Great video most people don’t no that
@eltorreja863 жыл бұрын
The magneto removal tool is 33 mm
@nochan996 ай бұрын
If the key was sheared like that I would suspect the tapered bearing surfaces not to match 100%. It is not the key but the tapered surface that should ensure a solid fit. A fix for that is to 1. remove the key 2. put some coarse valve grinding compound on the bearing surfaces 3. grind the bearing surfaces by moving the flywheel back and forth 4. clean of all residue with a clean cloth and acetone 5. repeat steps 2 -> 4 with gradually finer compound. Now the surfaces have been ground to fit perfectly and you can put the key back in and rest assured they mate perfectly and with a properly tightened bolt, the surfaces should not slide.
@danielfl.9347 Жыл бұрын
Great video. These Fuji-Subaru engines are pretty good, but needs maintainance
@k-hacks13602 жыл бұрын
Made a hammer just like yours lol.. regular hammer ruined my first woodruf key
@wrenchboostboi8994 Жыл бұрын
Bro, my 2017 polaris 450ho sheared the woodruff key and the advanced enough that the piston hit the valves and grenaded the engine. I gotta pull the whole thing apart and start my rebuild… hopefully just top end damage but we’ll see. Bike has less than 500hrs on it
@bobbymedders44272 жыл бұрын
I've got a 2006 Outlaw. Do you have any spare parts for that model you'd like to sell? Thanks for the video! Mine had the same problem.
@mg0162 жыл бұрын
Sorry I don't have no spare parts.
@chrislangley3639 ай бұрын
Any idea of what could be wrong with mine (just did a fresh top end rebuild motor TDC cams haven’t spun key way is good 😭I was hoping you would solve my problem but I appreciate you video like way simper str8 to it
@eladionunez20323 жыл бұрын
Nice
@augustin21052 жыл бұрын
Right on✊️🤙
@michaelmullins6479 Жыл бұрын
Bro I need your help bad I got the same problem but I can’t figure it out and it just spins
@k-hacks13602 жыл бұрын
I put everything back together and eventually (after several rides) when I start it up, sounds like something gets stuck or metallic clanking and breaks off the woodruf key and then the flywheel bolt unscrews. You think it has to do with the starter clutch being bad or is it just me not tightening the flywheel down hard enough ? First time I did it with an impact wrench, second with a breaker bar.. still broke and everything came loose both times.
@wrenchboostboi8994 Жыл бұрын
For one you gotta torque it to spec. For 2 after shearing a key you should get some lapping compound and lightly reface the mating surface between the flywheel and shaft. Dab a bit on there and hand spin the flywheel about 20 times around then clean off all that compound really good. Also sometimes depending on the machine you can sometimes get away with buying a whole kit of keys and using a slightly oversized key, then lightly sanding it down to fit. This guys job Will likely only work for a little while until it shears another key.
@k-hacks1360 Жыл бұрын
@@wrenchboostboi8994 happened over a year ago, it was actually just the surface. Cleaned off before putting everything together, torqued to spec and It worked
@k-hacks13602 жыл бұрын
Would the broken woodruf key make it get out of time?
@mg0162 жыл бұрын
Yes it will.
@frankvaldez97003 жыл бұрын
So once you replaced the woodruff key how did you get the timing marks on the cam gears and the timing marks on the flywheel to match up again?
@mg0163 жыл бұрын
I used the gold marks on the timing chain to match up with the dot marks on the cam gears and the lower crank timing gear.
@codylauck49303 жыл бұрын
so you would get it at top dead center. then you would loosen the chain using the cam tensioner remove the clutch cover and line the gold marks up one on the dot at the lower cam gear at the clutch and have your cam dots at 9 and 12 o clock on both make sure your cam lobe on the exhaust is facing towards the exhaust and the intake to the intake
@codylauck49303 жыл бұрын
you don’t need the gold marks but it’s easier i prefer not to bc i like my exhaust a little more open
@jovanemontes803 жыл бұрын
Hey there u would happen to have a new head for a Predator 500? Mine cracked.
@mg0163 жыл бұрын
Yes I do, well not new but used in good condition.
@codyweien45133 жыл бұрын
How much you want for it?
@jovanemontes803 жыл бұрын
How much for it?
@ManwantSinghMultani2 жыл бұрын
How do you fix a leak that you have where the carburetor gas screw is ? If you have it tight all the way and it still leaks ?
@mg0162 жыл бұрын
Do you mean where the screw is under the bowl. Or are you talking about the fuel mixer screw.
@ManwantSinghMultani2 жыл бұрын
@@mg016 you know the screw, and where it has a whole underneath where does the line go for the extra leakage?
@davelindsley98383 жыл бұрын
Great video buddy I have one question for you I have a Polaris predator 500 it's at top dead center the intake cam I cannot get a filler gauge in there I know it's supposed to be at .006 intake and the exhaust.010 so do you think they make a shin small enough or should I just put new valves in it I would appreciate the help thanks
@mg0163 жыл бұрын
Yes they make thin shims. I worked on a Pred once and the intake was very tight like .002in I ended up putting a 1.25mm shim. The other intake was a 1.50mm
@davelindsley98383 жыл бұрын
I can't fit any filler gauge at all in there not even.002
@mg0163 жыл бұрын
@@davelindsley9838 I couldn't either, the smallest filler gauge I had was the .002 Make sure to buy the 2003-2007 HOT CAMS 9.48mm Valve Shim Kit for the Polaris Predator 500
@davelindsley98383 жыл бұрын
I was watching another video and the guy was having the same problem when he took the head apart the valves are so worn they were sharp like a knife on the side I don't want it to ruin the head so I think I'm going to replace the valves I haven't torn apart the motor yet do you think that's a better idea and just shimming it then running into a bunch of problems later my bike is really clean like new
@mg0163 жыл бұрын
@@davelindsley9838 It could be the valve face or the valve seat on the head that's worn. Either way make sure you lap the valve to the head with lapping compound.
@eduardoandrade6623 жыл бұрын
Got a question I got a 05 Polaris predator 500 with the plastics kinda broken, whats a good price to sell?? It’s got a fully rebuilt top end
@mg0163 жыл бұрын
Do you have any mods on it? If so it helps to bring up price. Base what you said I would say $3,000-$2,500
@eduardoandrade6623 жыл бұрын
@@mg016 thanks my guy I appreciate you for actually responding, it’s cuz I kinda wanna get into dirt bikes now lmao
@juaritoz312 жыл бұрын
Where did you get the pulley puller or what is it called??
@mg0162 жыл бұрын
eBay. Flywheel puller.
@juaritoz312 жыл бұрын
@@mg016 thank you
@juaritoz312 жыл бұрын
Hey did you ever get the size of the pulley puller/ flywheel?
@codyweien45133 жыл бұрын
It's pronounced wooDRIFF key.
@edisonsela9373 жыл бұрын
Good you find the problem, why it jump the timing I did understood what you did to fix it and to prevent not to hapend again, maybe the chain is stretch needs new one 99
@mg0163 жыл бұрын
I compared the exhaust & intake cams to a set I had available and and they looked exactly the same. So retimed it and reassembled everything back. I test rode quad and had no issues. Honesty I don't know what happen. But I did mark the cam gears so if next time it happens I will be able to see if gears moved(spun).
@jct39962 жыл бұрын
Where can I order a woodruff key for a Polaris predator 500
@mg0162 жыл бұрын
Ebay for about $10 for one or Harbor Freight for an assortment pack for $10. And in that assortment you get 10 pieces for the size you need for the Predator.
@jct39962 жыл бұрын
Thanks brother ! Awesome video a lot of information hopefully you keep uploading more 👍
I have a question why does my polaris outlaw 500 not start with out a push it wouldn't start
@mg0163 жыл бұрын
It could be many things. What happens when you use the push button?
@hector-rt2lc3 жыл бұрын
@@mg016 the spark works and all but and it makes the sound like if your going to turn it on but I dosent you know what I mean ?
@hector-rt2lc3 жыл бұрын
@@mg016 so what do you thing it could be
@mg0163 жыл бұрын
@@hector-rt2lc how is your battery? Is it fully charged, have you tried using jumping cables. When ever my battery tends to get low after trying to start the quad I'll jump start it with one of my vehicles. If it doesn't work then it might be the Oneway Clutch has failed.
@hector-rt2lc3 жыл бұрын
@@mg016 yes that's what is happening i think but when we pull it with another attitude turns on